CN103486932B - Detect the device of bent axle geometric configuration - Google Patents
Detect the device of bent axle geometric configuration Download PDFInfo
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- CN103486932B CN103486932B CN201310394711.7A CN201310394711A CN103486932B CN 103486932 B CN103486932 B CN 103486932B CN 201310394711 A CN201310394711 A CN 201310394711A CN 103486932 B CN103486932 B CN 103486932B
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- bent axle
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Abstract
The invention discloses a kind of device detecting bent axle geometric configuration, it is used for measuring crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, comprise standard calibration part and measurement components, described standard calibration part provides the specific crankshaft front end conical surface gauge cross section detecting needs to the standard value of crankshaft front end face fore-and-aft distance, described measurement components comprises: measuring unit, gauge head axle, measure sword and dial gauge, gauge head axle to be contained in measuring unit and to slide up and down, described measurement sword is for ring bodies and its interior diameter is consistent with the diameter in the gauge cross section that described standard calibration part provides, described dial gauge is arranged on described measuring unit upper end, when detecting, described dial gauge is according to described standard calibration part determination zero-bit, when detecting concrete crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, the deviation of itself and described standard value is determined according to the number of division of described dial gauge.Fast and easy detects the concrete physical dimension of bent axle, and result is accurate.
Description
Technical field
The present invention relates to I. C. engine crankshaft and manufacture field, particularly a kind of device detecting bent axle geometric configuration.
Background technology
In I. C. engine crankshaft manufacture field, its geometrical precision is very crucial, very strict to the requirement of concrete dimensional tolerence.By detecting the key index that some concrete size of bent axle is measurement crankshaft quality, such as, crankshaft front end conical surface gauge cross section is to the detection of crankshaft front end face fore-and-aft distance, and the gauge cross section mentioned in the application refers in concrete bent axle model, the xsect at crankshaft front end conical surface special diameter place.
At present, everyly relate to the detection of crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, generally adopt general three coordinate machines to measure or special taper gage is measured.But the former Measuring Time is longer, and adopt point-like gauge head, because crankshaft front end face diameter is comparatively large, measurement result is disputed on; The metering system employing of the latter is estimated with Z mark line and is compared, and because taper gage is for determine cone angle gauge, for tested bent axle conical surface cone angle occasion devious, measurement result precision is not accurate enough.
Summary of the invention
The present invention is to overcome defect in above-mentioned prior art, provides a kind of device detecting bent axle geometric configuration, and can fast and easy detect the concrete physical dimension of bent axle, result is accurate.
For achieving the above object, the invention provides a kind of device detecting bent axle geometric configuration, it is used for measuring crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, comprise standard calibration part and measurement components, standard calibration part provides the specific crankshaft front end conical surface gauge cross section detecting needs to the standard value of crankshaft front end face fore-and-aft distance, measurement components comprises: measuring unit, and its inside is stepped appearance through hole, is specially pilot hole part and measured hole part; Gauge head axle, it is the column with plane gauge head, and column is inserted in pilot hole part and slides up and down, and plane gauge head is in measured hole part; Measure sword, it is located at measured hole part front end, measurement sword is for ring bodies and its interior diameter is consistent with the diameter in the gauge cross section that standard calibration part provides, when detecting, the crankshaft front end conical surface enters measured hole part through measuring sword, when the crankshaft front end conical surface mates with measurement sword internal diameter, crankshaft front end face abuts with plane gauge head; Dial gauge, it is arranged on pilot hole part upper end, and when detecting, dial gauge is according to standard calibration part determination zero-bit, when detecting concrete crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, determine the deviation of itself and standard value according to the number of division of dial gauge.
In technique scheme, also comprise sliding sleeve, it is located at measured hole inside and slides up and down, and is provided with circular arc location sword, circular arc location sword and measuring unit coaxial cable in sliding sleeve front end.
In technique scheme, between sliding sleeve and measuring unit stair-step, be provided with retainer spring, when detecting, retainer spring drives sliding sleeve and crankshaft front end taper-face contact.
In technique scheme, be also provided with tight cap in pilot hole part upper end, it is the cylindrical body with boss, and the front end of tight cap is inserted in pilot hole part and boss is connected on the edge of pilot hole part, and dial gauge is arranged on tight cap tail end by lining.
In technique scheme, between gauge head axle cylindrical body portion and the front end of tight cap, be provided with holddown spring, when detecting, holddown spring drives the plane gauge head of gauge head axle to be connected on crankshaft front end face.
In technique scheme, be provided with stopper slot at gauge head axle center section, measuring unit sidewall is provided with stop screw with stopper slot corresponding position.
In technique scheme, tight cap sidewall is provided with lock-screw, and the front end of lock-screw is connected to liner outer wall.
In technique scheme, measure sword and be located on measurement plate, measure plate and be fixed on measured hole part front end by the first screw.
In technique scheme, also comprise placing modules, it comprises supporting seat and cover plate, and supporting seat has a chamber, and chamber mates with measurement plate, and cover plate is fixed on supporting seat bottom by the second screw.
Compared with prior art, the present invention has following beneficial effect:
1. design is located the sliding sleeve of sword with circular arc and can be slided, when measuring crankshaft front end conical surface gauge cross section to crankshaft end-face fore-and-aft distance, and measurement components and the tested crankshaft front end conical surface fast automatic centering of energy (centering);
2. gauge head axle is with plane gauge head, and measurement result is reproducible;
3. proofread assembly by design standards, measuring process reading fast, accurately;
4. the special placing modules of configuration, inserts in placing modules by measurement components after measurement, can measurement sword effectively on protection plate.
Accompanying drawing explanation
Fig. 1 is measurement components structural representation in the present invention;
Fig. 2 is placing modules structural representation in the present invention;
Fig. 3 is Plays of the present invention check and correction modular construction schematic diagram;
Fig. 4 is measurement components partial schematic diagram in the present invention (circular arc location sword is shown and measures sword);
Fig. 5 is that the present invention carries out standard calibration view;
Fig. 6 is the fore-and-aft distance view utilizing the present invention to carry out measuring crankshaft front end conical surface gauge cross section to crankshaft front end face;
Fig. 7 is that the present invention carries out placement preservation state schematic diagram.
Embodiment
Below in conjunction with accompanying drawing, a specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention not by the restriction of embodiment.
Whether the device of detection bent axle geometric configuration of the present invention mainly meets the requirements for the physical dimension how detecting bent axle fast and designs, and judges that whether specific product is qualified especially by measuring the scale error scope of crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance and standard calibration part.This device comprises standard calibration part and measurement components, standard calibration part provides the specific crankshaft front end conical surface gauge cross section detecting needs to the standard value of crankshaft front end face fore-and-aft distance, measurement components with this standard value for reference quantity, contrast to determine error range to crankshaft front end face fore-and-aft distance and this reference quantity by specifically measuring crankshaft front end conical surface gauge cross section to be detected, and then judge whether the physical dimension of concrete bent axle meets the requirements.
First the present embodiment simply illustrates the physical dimension that this device is measured, so-called gauge cross section, just refer to that the bent axle of concrete engine is according to matching requirements, an xsect is rationally determined at crankshaft front end conical surface place, the diameter of this xsect is D (see Fig. 3), and such as D is φ 38.Gauge cross section to crankshaft front end face fore-and-aft distance is the distance H (see Fig. 3) of this xsect to crankshaft front end end face, and the device that the present embodiment provides is exactly that deviation by measuring the distance H that concrete crankshaft front end conical surface gauge cross section provides to crankshaft front end face fore-and-aft distance and this standard component judges that whether the physical dimension of concrete bent axle is qualified.
As shown in Figure 1, measurement components 20 mainly comprises: measuring unit 1, gauge head axle 2, measurement sword 33 and dial gauge 4, and measuring unit 1 is long cylindrical body structure, and inside is stepped appearance through hole, specifically comprises pilot hole part 11 and measured hole part 12, gauge head axle 2 is the column with plane gauge head 21, and column is inserted in pilot hole part 11 and slides up and down, and its technical requirement is slided without clamping stagnation, and plane gauge head 21 is in measured hole part 12, measure sword 33 and be located at measured hole part 11 front end, particularly, measuring sword 33 is located in the middle of measurement plate 3 (see Fig. 4), measure plate 3 and be fixed on measured hole part 12 front end by the first screw 31, in order to ensure that measuring plate 3 does not loosen, straight pin 32 is utilized to position, measurement sword 33 is for ring bodies and its interior diameter is consistent with the diameter D in the gauge cross section that standard calibration part provides (specifically see dimension D in Fig. 3, describe above), when detecting, the crankshaft front end conical surface enters measured hole part 12 through measuring plate 3, when the crankshaft front end conical surface mates with measurement sword 33 internal diameter, crankshaft front end face abuts with plane gauge head 21, dial gauge 4 is arranged on pilot hole part 11 upper end, in the present embodiment, specifically install like this, first in pilot hole part 11 upper end, tight cap 6 is housed, it is the little cylindrical body structure with boss 61, lining (unmarked in figure) is provided with in endoporus, the front end of tight cap 6 is inserted in pilot hole part 11, the edge utilizing boss 61 to be connected to pilot hole part 11 positions, dial gauge 4 is arranged in lining, the probe of dial gauge 4 is connected to the column front end of gauge head axle 2, in order to fixing dial gauge 4, tight cap 6 sidewall is provided with lock-screw 62, the front end of lock-screw 62 is connected to liner outer wall.In order to drive gauge head axle 2 to move up and down, between gauge head axle 2 cylindrical body portion and the front end of tight cap 6, be provided with holddown spring 8, when detecting, holddown spring 8 drives the plane gauge head 21 of gauge head axle 2 to be connected on crankshaft front end face.When detecting, dial gauge 4 determines zero-bit (concrete operations see below) according to standard calibration part 10, when detecting concrete crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, determine the deviation of itself and standard value according to the number of division of dial gauge 4, in order to carry out precision centering to the crankshaft front end conical surface, this device also comprises sliding sleeve 5, it is located at measured hole part 12 inside and slides up and down, circular arc location sword 51 (see Fig. 4) is provided with in sliding sleeve 5 front end, circular arc location sword 51 and measuring unit 1 coaxial cable, move up and down to drive sliding sleeve 5, retainer spring 7 is provided with between sliding sleeve 5 and measuring unit 1 stair-step (unmarked in figure), when detecting, retainer spring 7 drives sliding sleeve 5 and crankshaft front end taper-face contact, can be slided up and down by design circular arc location sword 51, the problem that the foozle due to tested bent axle conical surface cone angle causes centering (centering) property of measurement components to be deteriorated can be solved.
In addition, be provided with stopper slot 22 at gauge head axle 2 center section, measuring unit 1 sidewall is provided with stop screw 13 with stopper slot 22 corresponding position, and stop screw 13 ensures that gauge head axle 2 can not depart from measuring unit 1, but, the needs that when spacing scope answers coincidence measurement, gauge head axle 2 moves up and down.
As shown in Figure 2; in order to protection sword 33 is not damaged; also comprise placing modules 30; it comprises supporting seat 301 and cover plate 302; supporting seat 301 has a chamber 304, and be provided with through hole 305 in the middle of cover plate 302, bottom surface is provided with groove 306; chamber 304 coordinates with measurement plate 3 size, and cover plate 302 is fixed on supporting seat 301 bottom by the second screw 303.
As shown in Figure 4, when specifically measuring, measurement components hand to be entered on the tested bent axle conical surface that (pressure measurement components process can not wheel measuring assembly, prevent the damage bent axle conical surface), when measuring the measurement sword 33 on plate 3 and just clamping the tested bent axle conical surface, the theoretical gauge cross section of measurement components overlaps (namely coplanar) with the cross section, gauge size place of tested bent axle material object, simultaneously, by the location, left and right of the circular arc location sword 51 on sliding sleeve 5, ensure the dead in line of crankshaft center line and measurement components 20, in this process, crankshaft front end face drives on plane gauge head 21 and moves, and the column front end of gauge head axle 2 abuts (see Fig. 1) with dial gauge probe, dial gauge display reading.
Below for using the concrete steps of this device:
As shown in Figure 5, first determine the reference value of measurement components 20, be specially, standard calibration part 10 and measurement components 20 are placed on platform, and locate sword 51 by clean cotton wiping circular arc and measure sword 33.Particularly, as shown in Figure 3, the body part 101 of standard calibration part 10 is fixed on base 102 by the second screw 104, and base 102 bottom is designed to concave structure (unmarked in figure), and design base can conveniently place standard calibration part.The concrete size design of the body part 101 of standard calibration part 10 describes above.Install above-mentioned using method, compress measurement components 20, now, the degree setting of dial gauge 4 is zero.
As shown in Figure 6, the fore-and-aft distance in crankshaft front end conical surface gauge cross section to crankshaft front end face specifically to be detected is measured, according to the method described above measurement components 20 hand is entered on tested bent axle 40 conical surface that (pressure measurement components process can not wheel measuring assembly particularly, prevent the damage bent axle conical surface), now, the reading of dial gauge 4 is the error between concrete crankshaft front end conical surface gauge cross section to the fore-and-aft distance and standard value in crankshaft front end face, easy to detect, accurately.
As shown in Figure 7, after detection terminates, in order to protect this device, according to method mentioned above measurement components 20 being inserted in placing modules 30 and depositing.
Be only specific embodiments of the invention above, but the present invention is not limited thereto, the changes that any person skilled in the art can think of all should fall into protection scope of the present invention.
Claims (9)
1. one kind is detected the device of bent axle geometric configuration, it is used for measuring crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, it is characterized in that, comprise standard calibration part and measurement components, described standard calibration part provides the specific crankshaft front end conical surface gauge cross section detecting needs to the standard value of crankshaft front end face fore-and-aft distance, and described measurement components comprises:
Measuring unit, its inside is stepped appearance through hole, is specially pilot hole part and measured hole part;
Gauge head axle, it is the column with plane gauge head, and described column is inserted in described pilot hole part and slides up and down, and described plane gauge head is in described measured hole part;
Measure sword, it is located at described measured hole part front end, described measurement sword is for ring bodies and its interior diameter is consistent with the diameter in the gauge cross section that described standard calibration part provides, when detecting, the crankshaft front end conical surface enters described measured hole part through described measurement sword, when the described crankshaft front end conical surface mates with described measurement sword internal diameter, described crankshaft front end face abuts with described plane gauge head;
Dial gauge, it is arranged on described pilot hole part upper end, when detecting, described dial gauge is according to described standard calibration part determination zero-bit, when detecting concrete crankshaft front end conical surface gauge cross section to crankshaft front end face fore-and-aft distance, determine the deviation of itself and described standard value according to the number of division of described dial gauge.
2. the device of detection bent axle geometric configuration according to claim 1, it is characterized in that, also comprise sliding sleeve, it is located at described measured hole inside and slides up and down, circular arc location sword is provided with, described circular arc location sword and described measuring unit coaxial cable in described sliding sleeve front end.
3. the device of detection bent axle geometric configuration according to claim 2, is characterized in that, between described sliding sleeve and described measuring unit stair-step, be provided with retainer spring, and when detecting, described retainer spring drives described sliding sleeve and described crankshaft front end taper-face contact.
4. the device of detection bent axle geometric configuration according to claim 1, it is characterized in that, tight cap is also provided with in described pilot hole part upper end, it is the cylindrical body with boss, the front end of described tight cap is inserted in described pilot hole part and described boss is connected on the edge of described pilot hole part, and described dial gauge is arranged on described tight cap tail end by lining.
5. the device of detection bent axle geometric configuration according to claim 4, it is characterized in that, between described gauge head axle cylindrical body portion and the front end of described tight cap, be provided with holddown spring, when detecting, described holddown spring drives the plane gauge head of described gauge head axle to be connected on described crankshaft front end face.
6. the device of detection bent axle geometric configuration according to claim 5, is characterized in that, is provided with stopper slot at described gauge head axle center section, and described measuring unit sidewall is provided with stop screw with described stopper slot corresponding position.
7. the device of detection bent axle geometric configuration according to claim 4, is characterized in that, described tight cap sidewall is provided with lock-screw, and the front end of described lock-screw is connected to described liner outer wall.
8. according to the device of the arbitrary described detection bent axle geometric configuration of claim 1 to 7, it is characterized in that, described measurement sword is located to be measured on plate, and described measurement plate is fixed on described measured hole part front end by the first screw.
9. the device of detection bent axle geometric configuration according to claim 8, is characterized in that, also comprise placing modules, it comprises supporting seat and cover plate, described supporting seat has a chamber, and described chamber mates with described measurement plate, and described cover plate is fixed on described supporting seat bottom by the second screw.
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