CN103484589B - Construction method of hot blast stove under low temperature condition - Google Patents

Construction method of hot blast stove under low temperature condition Download PDF

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CN103484589B
CN103484589B CN201310418345.4A CN201310418345A CN103484589B CN 103484589 B CN103484589 B CN 103484589B CN 201310418345 A CN201310418345 A CN 201310418345A CN 103484589 B CN103484589 B CN 103484589B
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steam
layer
hotblast stove
bearing
isolating frame
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CN103484589A (en
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文道林
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China 19th Metallurgical Group Co ltd
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China 19th Metallurgical Group Co ltd
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Abstract

The invention relates to a construction method of a hot blast stove under a low-temperature condition, which comprises the following steps: building a hot blast furnace shell, and wrapping a heat insulation layer outside the shell; installing a support in the shell, and arranging an isolation frame and laying an insulating layer on the support; a steam heat dissipation frame is arranged at the lower part of the isolation frame, is communicated with the steam hose and is communicated with steam; the steam radiating frame is suspended and lifted by using the sling and the lifting device to heat the space; the refractory material is conveyed to a space for storage and temperature rise, and then the internal structure of the hot blast stove is built; lifting the isolation frame to a higher position, mounting a support to support and lay an insulating layer on the isolation frame, and lifting the steam radiating frame to a required position; and (5) continuing building the internal structure, and repeating the steps until the building is completed. By adopting the construction method, the internal structure of the hot blast stove can be built by using refractory materials under the condition that the environmental temperature is lower than 5 ℃, and the built hot blast stove meets the quality requirement and cannot stop the project progress due to coming of winter.

Description

Hotblast stove constructional method under cryogenic
Technical field
The present invention relates to a kind of constructional method of building hotblast stove, particularly a kind of constructional method of building hotblast stove under cryogenic.
Background technology
Hotblast stove is the main support equipment of Iron Works, and its function is to provide the high-temperature hot-air of more than 1000 degree with satisfied smelting demand for blast furnace is continual.Traditional constructional method of building hotblast stove is, builds on ground and welds assembled formation hotblast stove housing, be then spliced to form build structure in enclosure interior by refractory materials with steel plate.
Above-mentioned refractory materials mainly comprises refractory brick and refractory mortar, and refractory mortar is the composition be mixed to form by fine solid particle, powder, bonding agent, additive etc., after water mix and blend, forms muddy, and has cementability.Utilize refractory mortar by refractory brick adhesion, be spliced into the build structure of needs, after mud fully solidifies, can come into operation.
During hotblast stove work, the high-temperature hot-air of its inside forms long-term erosion to build structure, adds in stove and there is local temperature difference, and inner structure of building meets with stresses for a long time.For guaranteeing the quality of building structure, when traditional form of construction work of hotblast stove requires envrionment temperature higher than 5 DEG C, just can carry out refractory materials build, otherwise refractory mortar will be caused because temperature is too low to freeze to reach construction requirement.In recent years, because job schedule requires more and more higher, need to carry out installation in the winter time, can lower than-20 DEG C for the northern area of China winter temperature, if do not take suitable Insulation, just can not construct or can not meet construction requirement, needing shut-down to return to work again after temperature gos up.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of constructional method can building hotblast stove under cryogenic, when envrionment temperature is lower than 5 DEG C, refractory materials still can be utilized to build hotblast stove internal structure, and meet specification of quality.
The technical solution adopted for the present invention to solve the technical problems is: hotblast stove constructional method under cryogenic, comprises the following steps:
A, build hotblast stove housing, and at hotblast stove housing external parcel housing thermal insulation layer;
The first layer bearing is installed in B, bottom in hotblast stove housing overhead preset height, and sets up isolating frame on above-mentioned the first layer bearing; Base insulating layer is laid on described isolating frame; The first layer keeping warmth space is formed in the bottom of above-mentioned isolating frame;
C, in described the first layer keeping warmth space, arrange steam heat radiation rack, described steam heat radiation rack is communicated with steam hose, by external steam room to steam hose and steam heat radiation rack delivering vapor; Described steam heat radiation rack is connected by the lifting device of hoist cable with hotblast stove top, and lifting device is sling unsettled for steam heat radiation rack, utilizes steam to heat the first layer keeping warmth space;
D, stirring make refractory mortar;
E, the refractory materials comprising refractory brick and refractory mortar is transported to described the first layer keeping warmth space and stores;
F, reach after construction requirement until refractory temperatures, utilize refractory materials to build hotblast stove internal structure at the first layer keeping warmth space;
G, after the internal structure constructed fully is solidified, utilize lifting device upwards to promote preset height original isolating frame, and hotblast stove housing below isolating frame installs second layer bearing, isolating frame is placed on second layer bearing; Isolating frame lays base insulating layer, and the space between the below of the isolating frame on above-mentioned installation second layer bearing and former the first layer support position forms second layer keeping warmth space; With lifting device, steam heat radiation rack is upwards risen to second layer keeping warmth space to heat; The internal structure of building hotblast stove second layer keeping warmth space is continued according to the method that above-mentioned steps D, E, F are same;
H, repeat above step, to form third layer to n-th layer keeping warmth space and build corresponding hotblast stove internal structure, until whole hotblast stove internal structure has been built.
Further, before carrying out step e, also have following steps: by refractory materials preheating in preheating canopy, and continue Preset Time, be equipped with the steam-pipe with thermal conductivity in described preheating canopy, described steam-pipe inside is connected with steam.
Further, stirrer and storage ashpit is provided with in described preheating canopy, described step D completes in preheating canopy, and the refractory mortar that stirring completes puts into storage ashpit, build with fragment of brick bottom described storage ashpit and have steam pond, described steam pond is provided with steam entry port, steam outlet and water port, and steam is connected with steam in pond.
Further, in described step D, adopt hot water stirs to make refractory mortar, described hot water temperature is at 35 DEG C ~ 50 DEG C.
Further, described bearing is arranged on hotblast stove enclosure interior by threaded fastener, in described step G, isolating frame promoted preset height and after being arranged on the bearing of last layer, is removed by the bearing of lower one deck.
Further, in described step G, isolating frame is promoted preset height and after being arranged on the bearing of last layer, isolating frame being laid by the bearing of lower one deck, and lay thermal insulation layer on isolating frame.
Further, the vertical separation between every layer of bearing is 3 ~ 5 meters.
The invention has the beneficial effects as follows: adopt constructional method of the present invention, under the condition of envrionment temperature lower than 5 DEG C, also refractory materials can be utilized to build hotblast stove internal structure, and the hotblast stove constructed meet specification of quality, job schedule will be stopped because of winter approached.
Accompanying drawing explanation
Fig. 1 is that now steam heat radiation rack is in the first layer keeping warmth space for illustration of hotblast stove schematic diagram of the present invention;
Fig. 2 is that now steam heat radiation rack is in second layer keeping warmth space for illustration of hotblast stove schematic diagram of the present invention;
In figure, parts Reference numeral is: 1-hotblast stove housing, 11-housing thermal insulation layer, 2-the first layer keeping warmth space, 21-the first layer bearing, 211-second layer bearing, 22-isolating frame, 23-base insulating layer, 3-second layer keeping warmth space, 4-steam-pipe, 5-transport corridor, 6-steam heat radiation rack, 61-steam hose, 62-hoist cable, 63-lifting device, 7-preheating canopy, 71-stirrer, 72-store up ashpit, 721-steam pond, 8-winding tower.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described:
As shown in Figure 1, hotblast stove constructional method under cryogenic, comprises the following steps:
A, build hotblast stove housing 1, and at hotblast stove housing 1 external parcel housing thermal insulation layer 11;
The first layer bearing 21 is installed in B, bottom in hotblast stove housing 1 overhead preset height, and sets up isolating frame 22 on above-mentioned the first layer bearing 21; Base insulating layer 23 is laid on described isolating frame 22; The first layer keeping warmth space 2 is formed in the bottom of above-mentioned isolating frame 22;
C, in described the first layer keeping warmth space 2, arrange steam heat radiation rack 6, described steam heat radiation rack 6 is communicated with steam hose 61, by external steam room to steam hose 61 and steam heat radiation rack 6 delivering vapor; Described steam heat radiation rack 6 is connected with the lifting device 63 at hotblast stove top by hoist cable 62, and lifting device 63 is sling unsettled for steam heat radiation rack 6, utilizes steam to heat the first layer keeping warmth space 2;
D, stirring make refractory mortar;
E, the refractory materials comprising refractory brick and refractory mortar is transported to described the first layer keeping warmth space 2 stores;
F, reach after construction requirement until refractory temperatures, utilize refractory materials to build hotblast stove internal structure at the first layer keeping warmth space 2;
G, after the internal structure constructed fully is solidified, utilize lifting device 63 upwards to promote preset height original isolating frame 22, and hotblast stove housing 1 below isolating frame 22 installs second layer bearing 211, isolating frame 22 is placed on second layer bearing 211; Isolating frame 22 is laid base insulating layer 23, and the space between the below of the isolating frame 22 on above-mentioned installation second layer bearing 211 and former the first layer bearing 21 position forms second layer keeping warmth space 3; With lifting device 63, steam heat radiation rack 6 is upwards risen to second layer keeping warmth space 3 to heat; The internal structure of building hotblast stove second layer keeping warmth space 3 is continued according to the method that above-mentioned steps D, E, F are same;
H, repeat above step, to form third layer to n-th layer keeping warmth space and build corresponding hotblast stove internal structure, until whole hotblast stove internal structure has been built.
Constructional method of the present invention first builds hotblast stove housing 1, then at closure periphery parcel housing thermal insulation layer 11.Described housing thermal insulation layer 11 is first worn one by one by flax silk woven bag with 8# iron wire, and length is the girth of furnace shell, then hangs on the steel nail of furnace shell spot welding in advance, and quantity and the position of steel nail are arranged according to practical situation, usually adopts the often average welding of circle 12 steel nails; And then with iron wire, woven bag from coil to coil is tied, namely complete a circle woven bag and lay; According to same method, continue to lay woven bag above this circle woven bag, the position needs staggered overlap joint 150mm that every layer of woven bag is adjacent; Finally cover one deck plastic flame cloth in woven bag periphery, namely housing thermal insulation layer 11 has wrapped up.Housing thermal insulation layer 11 can be disposablely to be wrapped up completely by whole hotblast stove housing 1, also can be according to circumstances first wrap up a part, after its interior construction completes, then wrap up another part.The effect of housing thermal insulation layer 11 is to play heat-blocking action, reduces heat trnasfer inside and outside housing.
Then in hotblast stove housing 1 inside, the first layer bearing 21 is installed, and isolating frame 22 is set up on the first layer bearing 21, the effect of the first layer bearing 21 provides support a little for isolating frame 22, and its embodiment can be adopt welding or be threaded to wait usual way on hotblast stove housing 1, install one to enclose bearing.The height installed is selected according to practical situation, if envrionment temperature is very low, the first layer bearing 21 can be arranged on overhead lower position, like this after putting up isolating frame 22 and base insulating layer 23, the first layer keeping warmth space 2 formed between isolating frame 22 and housing thermal insulation layer 11 is relatively little, is conducive to temperature increase in hotblast stove; If envrionment temperature is not low especially, the first layer bearing 21 can be arranged on higher height, form larger the first layer keeping warmth space 2, with accelerating construction progress.Common, the mounting height of the first layer bearing 21 is selected between 3 ~ 5 meters.
In the first layer bearing 21, the quantity of bearing is selected according to practical situation, as long as can reach stable support isolating frame 22.
Isolating frame 22 utilizes steel pipe, steel plate is built and is formed and be arranged on the first layer bearing 21, building method can adopt method of the prior art, such as utilize steel pipe and scaffold clasp to connect and connect setting support, according to circumstances isolating frame 22 can directly be placed on the first layer bearing 21, or for greater safety, utilize bolt fasteners to lock isolating frame 22 and the first layer bearing 21 tie point.The base insulating layer 23 of 8mm rubber and flax silk woven bag composition is laid on isolating frame 22.
Arrange steam heat radiation rack 6 at the first layer keeping warmth space 2, steam heat radiation rack 6 can adopt stainless-steel pipe welding metal radiator element to make, and is communicated with steam hose 61, and the steam sent here by steam hose 61 by external boiler room or vaporium.Utilize heat trnasfer or heat radiation principle, make the first layer keeping warmth space 2 internal temperature increase.Described steam heat radiation rack 6 is connected with the lifting device 63 at hotblast stove top by hoist cable 62, and lifting device 63 can drive steam heat radiation rack 6 promote or land, and slings in position, heat unsettled for steam heat radiation rack 6 the first layer keeping warmth space 2.
Stir and make refractory mortar, refractory mortar forms fire-resistant slurry powder by fine solid particle, powder, bonding agent, additive etc., forms muddy and have cementability after the fully stirring that adds water.The refractory materials such as refractory mortar and refractory brick stores through winding tower 8 and the first layer keeping warmth space 2 sending defeated corridor 5 to deliver to hot work in progress.Utilize the heat that steam heat radiation rack 6 brings, the temperature of refractory mortar and refractory brick can get a promotion, and reaches after execution conditions just can start to build internal structure until refractory temperatures.
After the internal structure constructed fully is solidified, utilize lifting device 63 to promote certain altitude original isolating frame 22, the hotblast stove housing 1 then below isolating frame 22 installs second layer bearing 211.Isolating frame 22 needs the height of lifting identical with aforesaid principle, usually selects 3 ~ 5 meters.The method of installing second layer bearing 211 is identical with aforesaid installation the first layer bearing 21 method.Adopt aforementioned same method to be placed on second layer bearing 211 by isolating frame 22, and lay base insulating layer 23.Second layer keeping warmth space 3 is formed between the below of isolating frame 22 and original the first layer bearing 21 position.Utilize lifting device 63 that steam heat radiation rack 6 is risen to second layer keeping warmth space 3 to heat, continue the internal structure of building second layer keeping warmth space 3 according to aforementioned same method.
Repeat above method, form third layer and build corresponding internal structure, until whole hotblast stove internal structure has been built to n-th layer keeping warmth space.
Adopt constructional method of the present invention, the hotblast stove built can reach basically identical quality level and work-ing life compared with completing with under normal temps.In actual production, according to working-yard particular case, can when temperature be higher by day, need not or few steam with heating, to reduce expenses.
In the above embodiment, if construction environment temperature is very low, refractory materials is transported in hotblast stove, usually need the heating through the longer time, the temperature condition of construction could be met, so one preferred embodiment: before carrying out step e, also have following steps: by refractory materials preheating in preheating canopy 7, and continuing Preset Time, be equipped with the steam-pipe 4 with thermal conductivity in described preheating canopy 7, described steam-pipe 4 inside is connected with steam.
Preheating canopy 7 agent structure can be built with steelframe and glued board near hotblast stove, and then roofing asbestos tile.In preheating canopy 7, apart from a distance, roof erection number row steam-pipe 4, its quantity is arranged according to preheating canopy 7 real space size.Steam-pipe 4 inside is connected with steam, is left in by refractory materials in preheating canopy 7, can realize refractory temperatures and rise.The time of preheating is determined according to practical situation situation, if envrionment temperature is lower, or the material of preheating is many, can proper extension warm up time.Usual warm up time was at 1.5 ~ 2.5 hours.
Except by refractory materials prior preheating in preheating canopy 7, can also the further preheating to the refractory mortar made, such as following embodiment: be provided with stirrer 71 and storage ashpit 72 in described preheating canopy 7, described step D completes in preheating canopy 7, and the refractory mortar that stirring completes puts into storage ashpit 72, build with fragment of brick bottom described storage ashpit 72 and have steam pond 721, described steam pond 721 is provided with steam entry port, steam outlet and water port, is connected with steam in steam pond 721.
The benefit of this embodiment is, stirring and making refractory mortar is complete in preheating canopy 7, preheating is carried out while stirred slurry, in addition, refractory mortar after stirring, temporarily be stored in ashpit 72, in the steam pond 721 bottom storage ashpit 72, be connected with steam, can to the mud heating in storage ashpit 72.Described steam entry port is arranged on the eminence in steam pond 721, and steam outlet is arranged on steam pond 721 lower, and water port is arranged on the lowest part in steam pond 721; Described steam fills steam entry port and enters steam pond 721, discharges, can flow out steam pond 721 through the cooled distilled water of heat exchange from water port after being full of steam pond 721 from steam outlet.
When stirring making refractory mortar, for improving mud temperature faster, can hot water stirs be adopted to make refractory mortar in described step D, described hot water temperature be at 35 DEG C ~ 50 DEG C.
Owing to adopting hot water stirs to make refractory mortar, refractory mortar temperature is significantly promoted, the temperature required condition of construction can be met as early as possible.Usual employing hot water temperature is not less than 35 DEG C, and to ensure heats, hot water temperature no more than 50 DEG C, otherwise likely forms impact to refractory mortar character.
In above embodiment, each layer bearing can be adopt multiple method of the prior art to be arranged on hotblast stove housing 1 inside, preferably, described bearing is arranged on hotblast stove housing 1 inside by threaded fastener, in described step G, isolating frame 22 is promoted preset height and after being arranged on the bearing of last layer, the bearing of lower one deck is removed.Bearing after dismounting can be reused in successive projects.
In above embodiment, according to construction speed, original isolating frame 22 and base insulating layer 23 are upwards promoted, form the keeping warmth space of different positions, preferably, can in described step G, isolating frame 22 is promoted preset height and after being arranged on the bearing of last layer, isolating frame being laid by the bearing of lower one deck, and lay thermal insulation layer on isolating frame.In this embodiment, be provided with two-layer thermal insulation layer respectively up and down in hotblast stove housing 1 inside, at the corresponding keeping warmth space of upper and lower two-layer thermal insulation layer intermediate formation, better can reach heat insulation effect.
Vertical separation between aforesaid every layer of bearing preferably 3 ~ 5 meters, can meet the insulation demand of most domestic construction environment, can ensure in hotblast stove housing 1 have enough construction spaces simultaneously.

Claims (7)

1. hotblast stove constructional method under cryogenic, is characterized in that, comprise the following steps:
A, build hotblast stove housing (1), and at hotblast stove housing (1) external parcel housing thermal insulation layer (11);
The first layer bearing (21) is installed in B, bottom in hotblast stove housing (1) overhead preset height, and sets up isolating frame (22) on above-mentioned the first layer bearing (21); Base insulating layer (23) is laid on described isolating frame (22); The first layer keeping warmth space (2) is formed in the bottom of above-mentioned isolating frame (22);
C, in described the first layer keeping warmth space (2), arrange steam heat radiation rack (6), described steam heat radiation rack (6) is communicated with steam hose (61), by external steam room to steam hose (61) and steam heat radiation rack (6) delivering vapor; Described steam heat radiation rack (6) is connected with the lifting device (63) at hotblast stove top by hoist cable (62), and lifting device (63) is sling unsettled for steam heat radiation rack (6), utilizes steam to heat the first layer keeping warmth space (2);
D, stirring make refractory mortar;
E, the refractory materials comprising refractory brick and refractory mortar is transported to the storage of described the first layer keeping warmth space (2);
F, reach after construction requirement until refractory temperatures, utilize refractory materials to build hotblast stove internal structure at the first layer keeping warmth space (2);
G, after the internal structure constructed fully is solidified, lifting device (63) is utilized upwards to promote preset height original isolating frame (22), and the hotblast stove housing (1) upper installation second layer bearing (211) in isolating frame (22) below, isolating frame (22) is placed on second layer bearing (211); Isolating frame (22) is laid base insulating layer (23), and the space between the below of the isolating frame (22) on above-mentioned installation second layer bearing (211) and former the first layer bearing (21) position forms second layer keeping warmth space (3); With lifting device (63), steam heat radiation rack (6) is upwards risen to second layer keeping warmth space (3) to heat; The internal structure of building hotblast stove second layer keeping warmth space (3) is continued according to the method that above-mentioned steps D, E, F are same;
H, repeat above step, to form third layer to n-th layer keeping warmth space and build corresponding hotblast stove internal structure, until whole hotblast stove internal structure has been built.
2. hotblast stove constructional method under cryogenic as claimed in claim 1, it is characterized in that, before carrying out step e, also have following steps: by refractory materials preheating in preheating canopy (7), and continue Preset Time, be equipped with the steam-pipe (4) with thermal conductivity in described preheating canopy (7), described steam-pipe (4) inside is connected with steam.
3. hotblast stove constructional method under cryogenic as claimed in claim 2, it is characterized in that, stirrer (71) and storage ashpit (72) is provided with in described preheating canopy (7), described step D completes in preheating canopy (7), and the refractory mortar that stirring completes puts into storage ashpit (72), described storage ashpit (72) bottom fragment of brick is built steam pond (721), described steam pond (721) is provided with steam entry port, steam outlet and water port, and steam pond is connected with steam in (721).
4. hotblast stove constructional method under cryogenic as claimed in claim 1, it is characterized in that, in described step D, adopt hot water stirs to make refractory mortar, described hot water temperature is at 35 DEG C ~ 50 DEG C.
5. hotblast stove constructional method under cryogenic as claimed in claim 1, it is characterized in that, described bearing is arranged on hotblast stove housing (1) inside by threaded fastener, in described step G, isolating frame (22) is promoted preset height and after being arranged on the bearing of last layer, the bearing of lower one deck is removed.
6. hotblast stove constructional method under cryogenic as claimed in claim 1, it is characterized in that, in described step G, isolating frame (22) is promoted preset height after being arranged on the bearing of last layer, isolating frame laid by the bearing of lower one deck, and lay thermal insulation layer on isolating frame.
7. hotblast stove constructional method under cryogenic as claimed in claim 1, it is characterized in that, the vertical separation between every layer of bearing is 3 ~ 5 meters.
CN201310418345.4A 2013-09-13 2013-09-13 Construction method of hot blast stove under low temperature condition Active CN103484589B (en)

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Families Citing this family (2)

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Publication number Priority date Publication date Assignee Title
CN104848037B (en) * 2015-06-11 2017-05-31 中国二十二冶集团有限公司 Opening construction technique does not build mud automatic conveying system by laying bricks or stones to hot-blast stove
CN106586912B (en) * 2016-12-26 2019-03-05 中国一冶集团有限公司 Hot-blast stove on-bne repair refractory material transportation system, group and repair method

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CN101451168A (en) * 2008-12-11 2009-06-10 中冶东北建设有限公司结构制造安装工程公司 Hot-air stove shell installation method

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CN101451168A (en) * 2008-12-11 2009-06-10 中冶东北建设有限公司结构制造安装工程公司 Hot-air stove shell installation method

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