CN103474192B - GDI system high-pressure pump solenoid - Google Patents

GDI system high-pressure pump solenoid Download PDF

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Publication number
CN103474192B
CN103474192B CN201310407120.9A CN201310407120A CN103474192B CN 103474192 B CN103474192 B CN 103474192B CN 201310407120 A CN201310407120 A CN 201310407120A CN 103474192 B CN103474192 B CN 103474192B
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skeleton
contact pin
plastic package
package sleeve
pin
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CN201310407120.9A
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CN103474192A (en
Inventor
张勇
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Wuxi Jing Sheng Polytron Technologies Inc
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WUXI JINGSHENG AUTOMOTIVE ELECTRONICS CO Ltd
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  • Electromagnetic Pumps, Or The Like (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

The present invention relates to a kind of GDI system high-pressure pump solenoid, including case and the skeleton being arranged on casing interior, uniform winding enamel-covered wire on skeleton, in skeleton upper end, flux ring is set, it is characterized in that: between described skeleton, flux ring and case, plastic package sleeve is set, the lateral surface of plastic package sleeve closely cooperates with the medial surface of case, and the medial surface of plastic package sleeve closely cooperates with skeleton and flux ring;The upper end of described plastic package sleeve forms straight cutting set, described skeleton arranges left pin cavity and right pin cavity, left contact pin and right contact pin are set in left pin cavity and right pin cavity, left contact pin and right contact pin are stretched out by straight cutting set, left contact pin is connected with one end of enamel-covered wire, and right contact pin is connected with the other end of enamel-covered wire;Described flux ring is positioned at the upper end open of plastic package sleeve.Present configuration is simple, compact;Volume is little, low cost, it is adaptable to automatic batch production;Mechanical strength is high, is hardly damaged;Reliable operation, magnetic flux is stable;Electromagnetic response speed ratio is very fast, low-temperature-rise.

Description

GDI system high-pressure pump solenoid
Technical field
The present invention relates to a kind of solenoid, especially a kind of automobile engine GDI system high-pressure pump solenoid, belong to automatic control technology field.
Background technology
At present, along with the development of modern science and technology, the application of solenoid is increasingly extensive, relates to each automatic control technology field.It is widely applied in the automatic control systems such as Aero-Space, automobile, naval vessel, petrochemical industry, metallurgy, jumbo.After solenoid energising, its electric magnet can produce magnetic field, and converts electrical energy into magnetic energy, is further converted into mechanical energy.
Electromagnetic force coil is the critical component in gasoline in-cylinder direct-jet (Gasoline Direct Injection, GDI) the requisite executor of system stable operation.Now; owing to environmental pollution is the most serious; energy crisis is more and more fiery, thus automobile uses low stain energy-saving engine to be always the target of government and professional person, therefore reduces the discharge of electromotor, improves its fuel economy and the most just become the task of top priority of current internal combustion engine person.Improve the flame process in combustor and the novel substitute fuel of employing or fuel additive is then the common method solving problem above.As a kind of novel lean combustion mode, GDI engine combines compression-ignited and spark-ignition engine advantage, achieve the lean burn in cylinder by modes such as the air motions in fuel oil inner cylinder direct injection, variable injection timing and master cylinder, make electromotor all have outstanding performance at fuel economy or reducing the aspect such as discharge.
And direct fuel injection system is as the core of gasoline in-cylinder direct fuel-injection engine, the quality of its performance directly affects the performance of electromotor, the exploitation of GDI high-pressure pump is then one of key and difficult point of gasoline direct fuel injection system exploitation, the particularly performance of high-pressure pump electromagnetic valve directly determines the realization of high-pressure pump function, and it is most important on the impact of high-pressure pump performance.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of GDI system high-pressure pump solenoid, dependability and magnetic flux stability are strong, meet the use environmental requirement that automobile is severe, and have reached the function such as fuel-economizing and environmental protection.
The technical scheme provided according to the present invention, described GDI system high-pressure pump solenoid, including case and the skeleton being arranged on casing interior, uniform winding enamel-covered wire on skeleton, in skeleton upper end, flux ring is set, it is characterized in that: arrange plastic package sleeve between described skeleton, flux ring and case, the lateral surface of plastic package sleeve closely cooperates with the medial surface of case, and the medial surface of plastic package sleeve closely cooperates with skeleton and flux ring;The upper end of described plastic package sleeve forms straight cutting set, described skeleton arranges left pin cavity and right pin cavity, left contact pin and right contact pin are set in left pin cavity and right pin cavity, left contact pin and right contact pin are stretched out by straight cutting set, left contact pin is connected with one end of enamel-covered wire, and right contact pin is connected with the other end of enamel-covered wire;Described flux ring is positioned at the upper end open of plastic package sleeve.
Described skeleton outer circumference surface is provided with High-precision spiral wire groove, and enamel-covered wire is around being located on this High-precision spiral wire groove.
Compared with the prior art the present invention has the advantage that present configuration is simple, compact, rationally;Volume is little, low cost, it is adaptable to automatic batch production;Mechanical strength is high, is hardly damaged;Reliable operation, magnetic flux is stable;Electromagnetic response speed is than very fast, and low-temperature-rise, technology has reached domestic and international advanced level.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 be the present invention partly cut open schematic diagram.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
Shown in Fig. 1~Fig. 2: as described in GDI system high-pressure pump solenoid include case 1, enamel-covered wire 2, skeleton 3, flux ring 4, plastic packaging 5, right contact pin 6, left contact pin 7, left pin cavity 8, right pin cavity 9, High-precision spiral wire groove 10, straight cutting set 11 etc..
As shown in Figure 1 and Figure 2, the present invention includes case 1 and is arranged on the skeleton 3 within case 1, uniform winding enamel-covered wire 2 on skeleton 3, in skeleton 3 upper end, flux ring 4 is set, between skeleton 3, flux ring 4 and case 1, plastic package sleeve 5 is set, the lateral surface of plastic package sleeve 5 closely cooperates with the medial surface of case 1, the medial surface of plastic package sleeve 5 closely cooperates with skeleton 3 and flux ring 4, it is thus possible to keep reliably working under vehicle strength vibrations, fully meet the requirement of GDI system high pressure pump parameter various to solenoid;Described case 1 surface uses galvanizing technique to process;Described flux ring 4 is positioned at plastic package sleeve 5 upper port, can be taken out by flux ring 4 easily;
As in figure 2 it is shown, the upper end of described plastic package sleeve 5 connects straight cutting set 11, straight cutting set 11 can carry out direct insertion connection with GDI high pressure pump system circuit board;Described skeleton 3 arranges left pin cavity 8 and right pin cavity 9, left pin cavity 8 and right pin cavity 9 arranges left contact pin 6 and right contact pin 7, left contact pin 6 and right contact pin 7 and is stretched out by straight cutting set 11;One end of described enamel-covered wire 2 uses electric resistance welding mode to be welded on left contact pin 6, and the other end of enamel-covered wire 2 uses electric resistance welding mode to be welded on right contact pin 7;Described enamel-covered wire 2 uses 200 grades of polyamidoimide materials to make;
As in figure 2 it is shown, described skeleton 3 outer circumference surface is provided with High-precision spiral wire groove 10, enamel-covered wire 2 is around being located on this High-precision spiral wire groove 10, and this high accuracy nut groove 10 ensure that solenoid inductance and the precision of resistance value and concordance.
In use, high-pressure pump solenoid of the present invention carries out direct insertion connection by left contact pin 6 and right contact pin 7 with GDI high pressure pump system circuit board;It is tightly fastened by plastic package sleeve 5 between case 1 and flux ring 4, solve the skeleton 3 shock problem to GDI high-pressure pump circuit board, the factors such as buffering extraneous vibration cause the impact to high-pressure pump circuit board, disclosure satisfy that the magnetic circuit requirement of solenoid, make solenoid disclosure satisfy that the environmental test requirement of automobile product;The dependability of the present invention and magnetic flux stability are high, it is possible to meet automobile and badly use the requirement of environment.

Claims (2)

1. a GDI system high-pressure pump solenoid, including case (1) be arranged on the skeleton (3) that case (1) is internal, the upper uniform winding enamel-covered wire (2) of skeleton (3), in skeleton (3) upper end, flux ring (4) is set, it is characterized in that: between described skeleton (3), flux ring (4) and case (1), plastic package sleeve (5) is set, the lateral surface of plastic package sleeve (5) closely cooperates with the medial surface of case (1), and the medial surface of plastic package sleeve (5) closely cooperates with skeleton (3) and flux ring (4);The upper end of described plastic package sleeve (5) forms straight cutting set (11), described skeleton (3) arranges left pin cavity (8) and right pin cavity (9), left contact pin (6) and right contact pin (7) are set in left pin cavity (8) and right pin cavity (9), left contact pin (6) and right contact pin (7) are stretched out by straight cutting set (11), left contact pin (6) is connected with one end of enamel-covered wire (2), and right contact pin (7) is connected with the other end of enamel-covered wire (2);Described flux ring (4) is positioned at the upper end open of plastic package sleeve (5).
2. GDI system high-pressure pump solenoid as claimed in claim 1, is characterized in that: described skeleton (3) outer circumference surface is provided with High-precision spiral wire groove (10), and enamel-covered wire (2) is around being located on this High-precision spiral wire groove (10).
CN201310407120.9A 2013-09-09 2013-09-09 GDI system high-pressure pump solenoid Active CN103474192B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310407120.9A CN103474192B (en) 2013-09-09 2013-09-09 GDI system high-pressure pump solenoid

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Application Number Priority Date Filing Date Title
CN201310407120.9A CN103474192B (en) 2013-09-09 2013-09-09 GDI system high-pressure pump solenoid

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CN103474192A CN103474192A (en) 2013-12-25
CN103474192B true CN103474192B (en) 2016-08-24

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010135430A (en) * 2008-12-02 2010-06-17 Sumida Corporation Solenoid coil
CN102003317A (en) * 2010-11-16 2011-04-06 亚新科南岳(衡阳)有限公司 Gasoline direct spray oil sprayer
CN102751068A (en) * 2012-07-26 2012-10-24 无锡晶晟汽车电子有限公司 Automobile ESP (Electronic Stability Program) electromagnetic coil
CN203491034U (en) * 2013-09-09 2014-03-19 无锡晶晟汽车电子有限公司 High pressure pump electromagnetic coil for GDI (gasoline direct injection) systems

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6598852B2 (en) * 2001-04-06 2003-07-29 Keihin Corporation Solenoid valve
CN202220661U (en) * 2011-08-11 2012-05-16 浙江博力机电制造有限公司 Socket connector structure of automobile intake exhaust brake solenoid valve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010135430A (en) * 2008-12-02 2010-06-17 Sumida Corporation Solenoid coil
CN102003317A (en) * 2010-11-16 2011-04-06 亚新科南岳(衡阳)有限公司 Gasoline direct spray oil sprayer
CN102751068A (en) * 2012-07-26 2012-10-24 无锡晶晟汽车电子有限公司 Automobile ESP (Electronic Stability Program) electromagnetic coil
CN203491034U (en) * 2013-09-09 2014-03-19 无锡晶晟汽车电子有限公司 High pressure pump electromagnetic coil for GDI (gasoline direct injection) systems

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Address after: 214028 No. nine Hanjiang Road, New District, Jiangsu, Wuxi

Patentee after: Wuxi Jing Sheng Polytron Technologies Inc

Address before: 214028 No. nine Hanjiang Road, New District, Jiangsu, Wuxi

Patentee before: Wuxi Jingsheng Automotive Electronics Co., Ltd.