CN103465621B - Air floating drying system and method for screen print - Google Patents

Air floating drying system and method for screen print Download PDF

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Publication number
CN103465621B
CN103465621B CN201310413151.5A CN201310413151A CN103465621B CN 103465621 B CN103465621 B CN 103465621B CN 201310413151 A CN201310413151 A CN 201310413151A CN 103465621 B CN103465621 B CN 103465621B
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air
domatic
guide roller
printed matter
roller
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CN103465621A (en
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翟所强
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ZHEJIANG MEISHENG INTELLIGENT SYSTEM Co.,Ltd.
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Shanghai Maxim Garment Accessories Co Ltd
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Abstract

The invention relates to an air floating drying system and method for screen prints. The dying system comprises an oven, a controller and a traction mechanism; the prints are sequentially wound around a first guide roller, an air floating roller, a second guide roller and a third guide roller inside the oven to form a serpentine path, wherein the first guide roller and the second guide roller are higher than the air floating roller supported by a bracket and capable of sliding up and down along a guide rail of the bracket; the bracket is sequentially provided with three position sensors from bottom to top; the controller is connected with the position sensors and the traction mechanism; a hot-air device for drying the prints in conveying is also inside the oven. The dying method includes the steps that the towed prints hold the air floating roller up, paper tape sags to make the air floating roller drop after a screen printer continues to send out the prints, and the hot-air drying device blows hot air to the prints all the time. The air floating drying system and method for screen prints have the advantage that with the conveying direction of the prints during drying changed from horizontal direction to up and down serpentine conveying, floor space of the drying device is greatly reduced.

Description

A kind of air-flotation type print drying system and method
Technical field
The present invention relates to the drying unit technical field of screen process press, particularly relate to a kind of air-flotation type print drying system and method.
Background technology
After in screen printing process, printed thing is screen printed after machine sends by conveyer belt, all through drying procedure, will make the article rapid ink drying after printing, afterwards again by winder rolling.The quality of printing efficiency and printed matter can be improved like this.Therefore, just need after screen process press, arrange a drying unit.
Shown in Figure 1, it is a kind of common structure of drying unit, by installing a case 19 above conveyer belt 18, and is dried the printed matter through conveyer belt by the mode of air-heater 17 drum hot blast in case 19.In addition, also there is other drying mode in the prior art, such as infrared radiation, electric heater heating etc.
But due to the basic non-refractory of print, therefore above-mentioned various drying modes all need the regular hour, in this case, for realizing streamlined operation, the long enough that conveyer belt 1 and case 2 must be arranged to ensure that printed matter is thoroughly dried, otherwise printed matter when rolling, pattern can be damaged.So just cause in a set of silk-screen streamline, drying unit floor space is more much higher than other composition, and then causes the defect that factory building utilization rate is low.
Summary of the invention
The object of the embodiment of the present invention is for the structural shortcoming of prior art, a kind of air-flotation type print drying system and method are proposed, by arranging the air supporting roller that can freely up and down slide, printed matter is made to realize break-in under the face of undertaking the printing of does not contact the prerequisite on roller surface, and then the printed matter throughput direction in drying is become upper and lower snakelike conveying from horizontal feed, significantly reduce the floor space of drying unit, improve factory building utilization rate.
In order to reach foregoing invention object, a kind of air-flotation type print drying system that first the present invention proposes, is achieved through the following technical solutions:
A kind of air-flotation type print drying system, for the drying after banded printed matter silk-screen, comprises being provided with and holds the import of printed matter turnover and the baking oven of outlet, it is characterized in that: described drying system also comprises the haulage gear of controller and continuous traction printed matter; There is in described baking oven a hot-air drying device, described hot-air drying device has towards first of described import domatic and domatic towards second of described outlet, described first domatic and the second domatic entirety is roughly triangular in shape; Described first domatic and second domatic each uniform multiple hot-blast outlet; This first top that is domatic and the second domatic common top has the second guide roller, the below of described first domatic bottom has air supporting roller, the below of described second domatic bottom has the 3rd guide roller, the printed matter transport path defined by this second guide roller and air supporting roller is first domatic opposed with described, and the printed matter transport path defined by this second guide roller and the 3rd guide roller is second domatic opposed with described; Between described air supporting roller and described import, also there is the first guide roller; Described first guide roller, air supporting roller and the V-shaped distribution of the second guide roller; Described air supporting roller is supported by support and can slide up and down along the guide rail on this support; Described support bottom is provided with primary importance sensor, and described frame upper is provided with second place sensor; Primary importance sensor, second place sensor and haulage gear described in described controller is electrically connected.
Described support is also provided with the 3rd position sensor above second place sensor, and described controller also control connection has the power supply of described haulage gear.
Described hot-air drying device comprises the first cloth bellows, the second cloth bellows and the first air-heater, the outside side plate of described first cloth bellows surface thereof forms described first domatic, the outside side plate of described second cloth bellows surface thereof forms described second domatic, and described first cloth bellows are communicated with described first air-heater air outlet with the cavity of the second cloth inner bellows.
Described hot-air drying device also comprises the infrared lamp being located at baking oven top.
Described hot-air drying device also comprises the second air-heater being communicated with described air supporting roller internal cavity.
Secondly, a kind of air-flotation type print drying means that the present invention also proposes, is achieved through the following technical solutions:
A kind of air-flotation type print drying means, it is characterized in that, the method relates to air-flotation type print drying system as above, described drying means is: described screen printer intermittence sends printed matter, in described baking oven, the described air supporting roller of picking-up that the printed matter drawn is contactless, this air supporting roller is promoted to the position of touching described second place sensor, described controller receives this second place sensor and sends signal, then controls haulage gear and stops operating; After described screen printer continues to send printed matter, printed matter between the first guide roller and the second guide roller relaxes, described air supporting roller is declined and touches described primary importance sensor, described controller receives this primary importance signal that sensor sends, and then controls haulage gear and rotates; In above process, described first domatic and second domaticly brush hot blast towards printed matter all the time.
If described air supporting roller is promoted to the position of touching described 3rd position sensor by trailed printed matter, described 3rd position sensor sends control signal, described controller receives after the 3rd position sensor sends signal, cuts off the power supply of described haulage gear.
Compared with prior art, the invention has the beneficial effects as follows: by arranging the air supporting roller that can freely up and down slide, printed matter is made to realize break-in under the face of undertaking the printing of does not contact the prerequisite on roller surface, and then the printed matter throughput direction in drying is become upper and lower snakelike conveying from horizontal feed, significantly reduce the floor space of drying unit, improve factory building utilization rate.Its structure is simple, and easy to use, good drying effect, is applicable to extensively promote in the industry.
Accompanying drawing explanation
By the description carried out its exemplary embodiment below in conjunction with accompanying drawing, the above-mentioned feature and advantage of the present invention will become apparent and easy understand.
Fig. 1 is the structural representation of existing drying unit;
Fig. 2 is embodiment of the present invention overall structure schematic diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, so that the understanding of technical staff of the same trade:
As shown in Figure 1-2, label represents respectively:
Delivery platform 1, first guide roller 2, paper tape 3, guide rail 4, primary importance sensor 5, second place sensor 6, support 7, transverse arm 8, air supporting roller 9, second air-heater 10, the 3rd position sensor 11, second guide roller 12, first cloth bellows 13, second cloth bellows 14, winder 15, the 3rd guide roller 16, first air-heater 17, conveyer belt 18, case 19, infrared lamp 20.
A kind of air-flotation type print drying system is provided, for the drying of printed matter (the present embodiment is paper tape 3) sent by screen process press in the present embodiment.This drying system comprises the winder 15 of winding printed matter, also comprises a baking oven.Shown in Figure 2, between the delivery platform 1 and described winder 15 of screen process press outlet, this baking oven is set.Baking oven has case 19, and case 19 1 side box wall arranges paper tape import, and opposite side arranges paper tape outlet, and wherein paper tape import is positioned at the top of case 19.
Also have a hot-air drying device in case 19, this hot-air drying device is combined by the first cloth bellows 13, second cloth bellows 14 and the first air-heater 17 and forms.First cloth bellows 13 are identical with the structure of the second cloth bellows 14, and inside is formed with cavity, the uniform some hot-blast outlets with cavity connects of the side plate in outside.Structure first air-heater 17 is by the inner space of snorkel and the first cloth bellows 13 and the second cloth bellows 14.First cloth bellows 13 and the second cloth bellows 14 are all obliquely installed.Wherein the incline direction of the first cloth bellows 13 is towards import, and now the air draft side of the first cloth bellows 13 is formed one domatic (namely first is domatic) towards inlet side.And the incline direction of the second cloth bellows 14 is export-oriented, now the air draft side of the first cloth bellows 13 forms domatic (second is domatic) of an export-oriented side.First cloth bellows 13 and the second cloth bellows 14 entirety form the structure of a triangular shape.
The top on the top of the first cloth bellows 13 and the second cloth bellows 14 has the second guide roller 12, the below of this first cloth bellows 13 bottom has air supporting roller 9, and also there is between air supporting roller 9 and described case 19 import first guide roller 2 higher than described air supporting roller 9, this first guide roller 2 near the import of baking oven, and with the V-shaped distribution of air supporting roller 9, second guide roller 12.The below of the second cloth bellows 14 bottom is provided with the 3rd guide roller 16.Thus, printed matter forms the transport path opposed with the air draft side of the first cloth bellows 13 between air supporting roller 9 and the second guide roller 12; And the transport path opposed with the air draft side of the second cloth bellows 14 is formed between the second guide roller 12 and the 3rd guide roller 16.
Like this, after paper tape 3 enters import, form serpentine path around the first guide roller 2, air supporting roller 9, second guide roller 12 and the 3rd guide roller 16 successively on the way.
Air supporting roller 9 is arranged on one end of transverse arm 8, and the other end of this transverse arm 8 then slidingtype is assemblied on the guide rail 4 of support 7.This guide rail 4 is vertically arranged, and such air supporting roller 9 can slide up and down along guide rail 4.The inside of air supporting roller 9 is formed with cavity, its surface is then provided with direction pore down that is some and cavity connects, the second air-heater 10 is provided with outside air supporting roller 9, second air-heater 10 is communicated with by the internal cavities of snorkel with air supporting roller 9, therefore the pore on air supporting roller 9 surface can be made to continue with pressure, thus paper tape pad is floated over roller surface.
The continuable traction of winder 15 dry after paper tape 3, the paper tape 3 that screen printer (or screen printer follow-up paper placing machine structure) is sent upwards is carried around air supporting roller 9 break-in, and the hot blast that the roller 9 of air supporting simultaneously blows out carries out drying to paper tape 3.Paper tape enters winder 15 through the second guide roller 12 and the 3rd guide roller 16 again, the first cloth bellows 13 and lasting the brushing hot blast to paper tape 1 and dry of 14, the second cloth bellows.In above process, screen printer is that cyclical intermission sends paper tape 1, and winder 15 is then intermittent traction paper tape 1, and the up and down surplus of air supporting roller 9 then to compensate in the paper feeding cycle of screen printer and speed difference between winder 15.When screen printer just sends paper, paper tape 3 falls, and air supporting roller 9 falls thereupon, and the lifting air supporting roller 9 that paper tape 3 continues under the traction of winder 15 afterwards, until next cycle screen printer sends paper tape again.
For control winder and screen printer synchronous, in the preferred version of the present embodiment, described support 7 sets gradually primary importance sensor 5, second place sensor 6 and the 3rd position sensor 11 from the bottom to top, drying system also comprises controller in addition, this controller is electrically connected primary importance sensor 5, second place sensor 6 and the 3rd position sensor 11, and is electrically connected winder 15, screen printer (or screen printer follow-up paper placing machine structure).
Like this, winder 15 is when rolling, and screen printer (or paper placing machine structure of screen printer) stops putting paper, and the gas that air supporting roller 9 blows out makes air supporting roller 9 not contact with paper tape 3, along with paper tape 3 is packed up, air supporting roller 9 can paper tape 3 in channel interval lower compression and follow rising.In wrapup procedure, the first cloth bellows 13 and the second cloth bellows 14 to paper tape 3 blowing hot-air, can carry out drying to paper curing ink.When air supporting roller 9 is promoted to the position of touching described second place sensor 6, second place sensor 6 sends signal to controller, controller receives this second place sensor 6 and sends signal, then control winder 15 to stop operating, screen printer (or screen printer follow-up paper placing machine structure) starts to put paper, along with the releasing of paper, , paper tape 3 between the first guide roller 2 and the second guide roller 12 is constantly sagging, air supporting roller 9 follows paper tape under deadweight, this process, the gas that air supporting roller 9 blows out also makes air supporting roller 9 not contact with paper tape 3, when until touch the position of described primary importance sensor 5, primary importance sensor 5 sends signal to controller, controller receives this primary importance sensor 5 and sends signal, and then control screen printer (or screen printer follow-up paper placing machine structure) and stop putting paper, winder 15 starts to rotate collection, .In whole drying, paper tape 3 can entirely be launched by support, and do not have fold, air supporting roller 9 can not touch the ink on paper, avoids pattern to be scratched.
3rd position sensor 11 then uses as safeguard protection.That is, if winder 15 is failed by instruction out of service, paper tape 3 is continued traction by it, and what will exceed paper tape 3 bears the limit, then ruptures.For avoiding occurring this accident, after air supporting roller 9 exceedes second place sensor 6 also continue run, before pulling force reaches paper tape 3 limit, need mandatory closedown winder 15.Therefore, second place sensor 6 arranges the 3rd position sensor 11, when air supporting roller 9 is promoted to described 3rd position sensor 11 of shake-up, described 3rd position sensor 11 sends control signal, described controller receives the 3rd position sensor 11 and sends signal, then cuts off the power supply of winder 15.
In addition, for strengthening the drying effect of drying system, the top in case 19 can also arrange some infrared lamps 20, for sending infrared radiation paper tape.
Be described above the structure of air-flotation type print drying system, the drying means below for air-flotation type print drying system is described in detail:
A kind of air-flotation type print drying means, the method relates to air-flotation type print drying system as above, described drying means is: described screen printer intermittence sends paper tape, by the described air supporting roller 9 of the contactless picking-up of paper tape that described winder 15 draws, this air supporting roller 9 is promoted to the position of touching described second place sensor 6, described controller receives this second place sensor 6 and sends signal, then controls winder 15 and stops operating; After described screen printer continues to send printed matter, paper tape between the first guide roller and the second guide roller is sagging, described air supporting roller is made to drop to the position of touching described primary importance sensor 5, described controller receives this primary importance sensor 5 and sends signal, then controls winder 15 and brings into operation to draw paper tape; In above process, the first cloth bellows and the second cloth bellows brush hot blast towards printed matter all the time.
When described air supporting roller 9 is promoted to and touches described 3rd position sensor 11 by the printed matter drawn by described winder, described 3rd position sensor 11 sends control signal, described controller receives the 3rd position sensor 11 and sends signal, cuts off the power supply of winder 15.
By embodiment, invention intention of the present invention and embodiment are described in detail above; but one of ordinary skill in the art of the present invention are appreciated that; the above embodiment of the present invention is only one of the preferred embodiments of the present invention; for length restriction; here can not all embodiments of particularize; any enforcement that can embody the claims in the present invention technical scheme, all in protection scope of the present invention.
It should be noted that; above content is in conjunction with concrete embodiment further description made for the present invention; can not assert that the specific embodiment of the present invention is only limitted to this; under the guidance of above-described embodiment; those skilled in the art can carry out various improvement and distortion on the basis of above-described embodiment, and these improve or distortion drops in protection scope of the present invention.

Claims (8)

1. an air-flotation type print drying system, for the drying after banded printed matter silk-screen, comprise being provided with and hold the import of printed matter turnover and the baking oven of outlet, it is characterized in that: described drying system also comprises the haulage gear of controller and continuous traction printed matter; There is in described baking oven a hot-air drying device, described hot-air drying device has towards first of described import domatic and domatic towards second of described outlet, described first domatic and the second domatic entirety is roughly triangular in shape; Described first domatic and second domatic each uniform multiple hot-blast outlet; This first top that is domatic and the second domatic common top has the second guide roller, the below of described first domatic bottom has air supporting roller, the below of described second domatic bottom has the 3rd guide roller, the printed matter transport path defined by this second guide roller and air supporting roller is first domatic opposed with described, and the printed matter transport path defined by this second guide roller and the 3rd guide roller is second domatic opposed with described; Between described air supporting roller and described import, also there is the first guide roller; Described first guide roller, air supporting roller and the V-shaped distribution of the second guide roller; Described air supporting roller is supported by support and can slide up and down along the guide rail on this support; Described support bottom is provided with primary importance sensor, and described frame upper is provided with second place sensor; Primary importance sensor, second place sensor and haulage gear described in described controller is electrically connected.
2. a kind of air-flotation type print drying system according to claim 1, it is characterized in that: described support is also provided with the 3rd position sensor above second place sensor, described controller also control connection has the power supply of described haulage gear.
3. a kind of air-flotation type print drying system according to claim 2, it is characterized in that: described hot-air drying device comprises the first cloth bellows, the second cloth bellows and the first air-heater, the outside side plate of described first cloth bellows surface thereof forms described first domatic, the outside side plate of described second cloth bellows surface thereof forms described second domatic, and described first cloth bellows are communicated with described first air-heater air outlet with the cavity of the second cloth inner bellows.
4. a kind of air-flotation type print drying system according to claim 3, is characterized in that: described hot-air drying device also comprises the infrared lamp being located at baking oven top.
5. a kind of air-flotation type print drying system according to claim 4, is characterized in that: described hot-air drying device also comprises the second air-heater being communicated with described air supporting roller internal cavity.
6. a kind of air-flotation type print drying system according to claim 2-5, is characterized in that: described haulage gear is the winder of dried printed matter of reeling.
7. an air-flotation type print drying means, it is characterized in that, the method relates to the air-flotation type print drying system as described in claim 2-6 any one, described drying means is: described screen printer intermittence sends printed matter, in described baking oven, the described air supporting roller of picking-up that the printed matter drawn is contactless, this air supporting roller is promoted to the position of touching described second place sensor, described controller receives this second place sensor and sends signal, then controls haulage gear and stops operating; After described screen printer continues to send printed matter, printed matter between the first guide roller and the second guide roller relaxes, described air supporting roller is declined and touches described primary importance sensor, described controller receives this primary importance signal that sensor sends, and then controls haulage gear and rotates; In above process, described first domatic and second domaticly brush hot blast towards printed matter all the time.
8. a kind of air-flotation type print drying system according to claim 7, it is characterized in that: if described air supporting roller is promoted to the position of touching described 3rd position sensor by trailed printed matter, described 3rd position sensor sends control signal, described controller receives after the 3rd position sensor sends signal, cuts off the power supply of described haulage gear.
CN201310413151.5A 2013-09-11 2013-09-11 Air floating drying system and method for screen print Active CN103465621B (en)

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DE19847181A1 (en) * 1998-10-14 2000-04-20 Klemm Siebdruckmaschinen Servi Dryer for screen printed carrier, has dryer hood with blower nozzles
CN201240098Y (en) * 2008-07-07 2009-05-20 王兴章 Drying apparatus of two-row screen printer
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Effective date of registration: 20200601

Address after: 314100 398 Jinxiu Avenue, Yao Zhuang Town, Jiashan, Jiaxing, Zhejiang

Patentee after: ZHEJIANG MEISHENG INTELLIGENT SYSTEM Co.,Ltd.

Address before: 201103, No. 639 middle Rainbow Road, Shanghai, Minhang District

Patentee before: SHANGHAI MAXIM GARMENT ACCESSORIES Co.,Ltd.