CN103465009A - Horizontal type assembly device for liquefied natural gas (LNG) vehicle bottle barrel and seal head - Google Patents
Horizontal type assembly device for liquefied natural gas (LNG) vehicle bottle barrel and seal head Download PDFInfo
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- CN103465009A CN103465009A CN2013104104541A CN201310410454A CN103465009A CN 103465009 A CN103465009 A CN 103465009A CN 2013104104541 A CN2013104104541 A CN 2013104104541A CN 201310410454 A CN201310410454 A CN 201310410454A CN 103465009 A CN103465009 A CN 103465009A
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- square tube
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Abstract
The invention discloses a horizontal type assembly device for a liquefied natural gas (LNG) vehicle bottle barrel and a seal head. The horizontal type assembly device comprises a working frame, a lifting centering table, a rear positioning rotating mechanism and a front abutting-against mechanism. The lifting centering table comprises two supporting square pipes, the barrel is placed on the two supporting square pipes, the supporting square pipes are inclined towards the axis direction of the barrel, a plurality of universal balls are arranged on the supporting surfaces of the supporting square pipes at intervals, and adjusting devices for controlling the supporting square pipes to lift are arranged below the supporting square pipes. The rear positioning rotating mechanism comprises a hand wheel, a connecting shaft and a positioning claw, the hand wheel drives the positioning claw to rotate through the connecting shaft, the end of the connecting shaft is provided with a blind hole matched with a rear seal head supporting shaft, the front abutting-against mechanism comprises a cylinder and a guide sleeve matched with a front seal head distributor, and the guide sleeve is installed on a cylinder guide rod. The horizontal type assembly device is adopted for assembly of the barrel and the seal head, the coaxality is good, the barrel does not need overturning, labor intensity of workers can be reduced, and production efficiency of products is improved.
Description
Technical field
The present invention relates to the car bottle field, specifically relate to horizontal group of a kind of LNG car bottle inner bag Cylinder and end socket to device.
Background technology
In LNG (liquefied natural gas) car bottle batch production process, the group of inner bag cylindrical shell and front and back end socket is right, is the difficult problem of enterprise's headache always.Vertical group pair of general employing, its shortcoming is group poor and difficult operation to alignment, during the cylindrical shell upset, labour intensity is high.These have seriously restricted the production efficiency of enterprise.
Summary of the invention
The object of the present invention is to provide horizontal group of a kind of LNG car bottle Cylinder and end socket to device, adopt this device to carry out Cylinder and end socket group pair, alignment is good, and cylindrical shell need not overturn, and can alleviate workman's labour intensity, improves the production efficiency of product.
The technology used in the present invention solution is:
Horizontal group of a kind of LNG car bottle Cylinder and end socket is to device, comprise falsework, lifting alignment table, rear position rotating mechanism and front jacking mechanism, the lifting alignment table is arranged on the bottom of falsework, and rear position rotating mechanism and front jacking mechanism are separately positioned on the two ends, left and right of falsework; Described lifting alignment table comprises two supporting square tubes, article two, supporting square tube is arranged in parallel on same level and along the falsework length direction, cylindrical shell is placed on two supporting square tubes, supporting square tube tilts towards the cylindrical shell axis direction, be arranged at intervals with several multi-directional ball on the supporting surface of supporting square tube, be provided with the adjusting device of controlling its lifting below supporting square tube; Described rear position rotating mechanism comprises handwheel, connecting axle and locating detent, and handwheel drives locating detent by connecting axle and rotates, and offers the blind hole with rear head back shaft coupling in the end of connecting axle; Described front jacking mechanism comprises cylinder and the fairlead mated with the front head distributor, and fairlead is arranged on the cylinder guidance bar.
Preferably, described adjusting device comprises regulates square tube and support post, the upper end of regulating square tube is connected with the supporting square tube integral type, support post vertically is arranged on falsework, regulate the outside that square tube is enclosed within support post, and be fixedly connected with support post by bolt, vertically offer the bar shaped fixing hole on the adjusting square tube.
Preferably, described falsework comprises left crossbeam and right crossbeam, rear position rotating mechanism is arranged on the centre position of left crossbeam, offer the left through hole passed for connecting axle on left crossbeam, front jacking mechanism is arranged on the centre position of right crossbeam, offers the right through hole passed for the cylinder guide post on right crossbeam.
Preferably, described handwheel is connected with connecting axle by flat key, and connecting axle and locating detent are welded as a whole, and 2 bearings that simultaneously bear axial force and radial load are installed on connecting axle, and bearing is placed on bearing block, and bearing block is fixed on the left crossbeam of falsework.
Preferably, each supporting square tube supports and regulates lifting by 3 adjusting devices, and described 3 adjusting devices lay respectively at two ends, below and the place, centre position of supporting square tube.
Preferably, be provided with the protection pad on described locating detent.
The present invention has following useful technique effect:
1, adopt horizontal group pair, cylindrical shell need not overturn, and can alleviate workman's labour intensity, improves the production efficiency of product;
2, by the centering hoistable platform, the alignment that can effectively regulate cylinder liner cylindrical shell and front and back end socket, group, to convenient, is easy to realize;
3, the multi-directional ball arranged on lifting centering platform can make the motion that axially moves and rotate in a circumferential direction of cylinder liner cylindrical shell, group to the time can flexible modulation;
4, can regulate the relative position of rear head and Cylinder assembly by hand wheel rotating, flexible to operation;
5, locating detent is provided with the protection pad, and the scuffing in the time of can preventing the rear head assembling, improve product surface quality.
The accompanying drawing explanation
Below in conjunction with accompanying drawing and the specific embodiment, the invention will be further described:
Fig. 1 is structural representation of the present invention;
Fig. 2 be the present invention by the Cylinder and end socket group to the time top view;
Fig. 3 be the present invention by the Cylinder and end socket group to the time side view;
The zoomed-in view that Fig. 4 is a-quadrant in Fig. 3.
In figure: 1-falsework, 2-lifting alignment table, 201-supporting square tube, 202-multi-directional ball, 203-regulates square tube, 204-support post, 205-bolt, 206-bar shaped fixing hole, position rotating mechanism after 3-, 301-handwheel, 302-connecting axle, the 303-locating detent, 304-bearing, 305-bearing block, the 306-blind hole, jacking mechanism before 4-, 401-cylinder, the 402-air cylinder fixed plate, 403-fairlead, 5-cylindrical shell.
The specific embodiment
By reference to the accompanying drawings, horizontal group of a kind of LNG car bottle Cylinder and end socket, to device, comprises falsework 1, lifting alignment table 2, rear position rotating mechanism 3 and front jacking mechanism 4.Lifting alignment table 2 is arranged on the bottom of falsework 1, and rear position rotating mechanism 3 and front jacking mechanism 4 are separately positioned on the two ends, left and right of falsework 1.Lifting alignment table 2 comprises 201, two supporting square tubes 201 of two supporting square tubes on same level and is arranged in parallel along the length direction of falsework 1, and cylindrical shell 5 is placed on two supporting square tubes 201.Article two, supporting square tube 201 all tilts towards the axis direction of cylindrical shell 5, guarantees a certain surface of supporting square tube 201 and the lower end in contact of cylindrical shell 5, and described surface is for supporting the supporting surface of cylindrical shell 5.Article two, the angle of inclination of supporting square tube 201 all is preferably 45 °, and the supporting surface of two supporting square tubes 201 is vertical.Be arranged at intervals with several multi-directional ball 202 on the supporting surface of supporting square tube 201, can make cylindrical shell 5 motion that axially moves and rotate in a circumferential direction.Be provided with adjusting device below supporting square tube 201, adjusting device comprises regulates square tube 203 and support post 204.The upper end of regulating square tube 203 is connected with supporting square tube 201 integral types, support post 204 vertically is arranged on the base cross members of falsework 1, regulate the outside that square tube 203 is enclosed within support post 204, and be fixedly connected with support post 204 by bolt 205, be provided with screw on support post 204, on adjusting square tube 203, vertically offer bar shaped fixing hole 206.Adjusting device can be controlled the lifting of supporting square tube 201, and then can regulate the alignment of cylindrical shell 5 and front and back end socket.
Described rear position rotating mechanism 3 comprises handwheel 301, connecting axle 302 and locating detent 303.Handwheel 301 is connected with connecting axle 302 by flat key, connecting axle 302 is welded as a whole with locating detent 303,2 bearings 304 that simultaneously bear axial force and radial load are installed on connecting axle 302, bearing 304 is placed on bearing block 305, bearing block 305 is fixed on the left crossbeam of falsework, offers the left through hole passed for connecting axle 302 on left crossbeam.Handwheel 301 drives locating detent 303 by connecting axle 302 and rotates, and in the end of connecting axle 302, is provided with blind hole 306, blind hole 306 and rear head back shaft coupling, and during assembling, rear head does not need human assistance, and group is convenient and strength-saving to process.
Described front jacking mechanism 4 comprises cylinder 401, air cylinder fixed plate 402 and fairlead 403, fairlead 403 is arranged on cylinder 401 guide posts, cylinder 401 is fixed on air cylinder fixed plate 402, air cylinder fixed plate 402 is fixed on the right crossbeam of falsework 1, offers the right through hole passed for the cylinder guide post on the right crossbeam of falsework 1 and air cylinder fixed plate 402.Fairlead 403 and front head distributor coupling, do not need human assistance during assembling, group is convenient and strength-saving to process.
As to further improvement of the present invention, above-mentioned each supporting square tube 201 all supports and regulates lifting by 3 adjusting devices, and described 3 adjusting devices lay respectively at two ends, below and the place, centre position of supporting square tube.On the left and right crossbeam of above-mentioned falsework 1, guide plate is strengthened in welding.Be provided with the protection pad on locating detent 303, the scuffing in the time of can preventing the rear head assembling, improve product surface quality.
Below the course of work of the present invention is described:
LNG car bottle inner bag cylindrical shell and front and back end socket group to the time, can be first be put on lifting alignment table 2 cylindrical shell 5 is sleeping, front head is assembled on front jacking mechanism 4, rear head is assembled in rear position rotating mechanism 3, and tightens by locating detent.Control the lifting of lifting alignment table by adjusting device, regulate the alignment of cylindrical shell 5 and front and back end socket.Then make cylindrical shell 5 move right near the position of front head, and cylindrical shell 5 is done in right amount rotate in a circumferential direction, turn to appropriate location, cylindrical shell 5 is grouping with front head.After completing, make again cylindrical shell 5 move to the position near rear head left, on the one hand cylindrical shell 5 is done in right amount and rotated in a circumferential direction, control rear head by handwheel on the other hand and turn to appropriate location, cylindrical shell 5 and rear head group pair.
The relevant technologies content of not addressing in aforesaid way is taked or is used for reference prior art and can realize.
It should be noted that, under the instruction of this specification, any equivalents that those skilled in the art have done, or obvious variant, all should be within protection scope of the present invention.
Claims (6)
1. horizontal group of a LNG car bottle Cylinder and end socket is to device, it is characterized in that: comprise falsework, lifting alignment table, rear position rotating mechanism and front jacking mechanism, the lifting alignment table is arranged on the bottom of falsework, and rear position rotating mechanism and front jacking mechanism are separately positioned on the two ends, left and right of falsework; Described lifting alignment table comprises two supporting square tubes, article two, supporting square tube is arranged in parallel on same level and along the falsework length direction, cylindrical shell is placed on two supporting square tubes, supporting square tube tilts towards the cylindrical shell axis direction, be arranged at intervals with several multi-directional ball on the supporting surface of supporting square tube, be provided with the adjusting device of controlling its lifting below supporting square tube; Described rear position rotating mechanism comprises handwheel, connecting axle and locating detent, and handwheel drives locating detent by connecting axle and rotates, and offers the blind hole with rear head back shaft coupling in the end of connecting axle; Described front jacking mechanism comprises cylinder and the fairlead mated with the front head distributor, and fairlead is arranged on the cylinder guidance bar.
2. horizontal group of a kind of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: described adjusting device comprises regulates square tube and support post, the upper end of regulating square tube is connected with the supporting square tube integral type, support post vertically is arranged on falsework, regulate the outside that square tube is enclosed within support post, and be fixedly connected with support post by bolt, vertically offer the bar shaped fixing hole on the adjusting square tube.
3. horizontal group of a kind of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: described falsework comprises left crossbeam and right crossbeam, rear position rotating mechanism is arranged on the centre position of left crossbeam, offer the left through hole passed for connecting axle on left crossbeam, front jacking mechanism is arranged on the centre position of right crossbeam, offers the right through hole passed for the cylinder guide post on right crossbeam.
4. horizontal group of a kind of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: described handwheel is connected with connecting axle by flat key, connecting axle and locating detent are welded as a whole, 2 bearings that simultaneously bear axial force and radial load are installed on connecting axle, bearing is placed on bearing block, and bearing block is fixed on the left crossbeam of falsework.
5. horizontal group of a kind of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: each supporting square tube supports and regulates lifting by 3 adjusting devices, and described 3 adjusting devices lay respectively at two ends, below and the place, centre position of supporting square tube.
6. horizontal group of a kind of LNG car bottle Cylinder and end socket according to claim 1, to device, is characterized in that: be provided with the protection pad on described locating detent.
Priority Applications (1)
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CN201310410454.1A CN103465009B (en) | 2013-09-11 | 2013-09-11 | Horizontal group of LNG car bottle Cylinder and end socket is to device |
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CN201310410454.1A CN103465009B (en) | 2013-09-11 | 2013-09-11 | Horizontal group of LNG car bottle Cylinder and end socket is to device |
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CN103465009A true CN103465009A (en) | 2013-12-25 |
CN103465009B CN103465009B (en) | 2015-08-26 |
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CN201310410454.1A Active CN103465009B (en) | 2013-09-11 | 2013-09-11 | Horizontal group of LNG car bottle Cylinder and end socket is to device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104384810A (en) * | 2014-11-24 | 2015-03-04 | 新兴能源装备股份有限公司 | Low-temperature heat insulation gas cylinder horizontal seal head assembly device |
CN109732348A (en) * | 2019-03-06 | 2019-05-10 | 上海亨通海洋装备有限公司 | Pressure-resistant cavity assembles all-in-one machine |
CN110449863A (en) * | 2019-07-31 | 2019-11-15 | 中船重工鹏力(南京)智能装备***有限公司 | A kind of inner container assembling machine of water heater |
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CN202780439U (en) * | 2012-08-21 | 2013-03-13 | 福州锦达技术工程有限公司 | Rotary transmission part of oil cylinder guide sleeve |
CN203437909U (en) * | 2013-09-11 | 2014-02-19 | 青岛普天汽车配件有限公司 | Horizontal type assembling device of barrel body and end sockets for LNG vehicle |
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CN201220334Y (en) * | 2008-03-18 | 2009-04-15 | 南通中集罐式储运设备制造有限公司 | Assembly table for assembling can type container |
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CN202780439U (en) * | 2012-08-21 | 2013-03-13 | 福州锦达技术工程有限公司 | Rotary transmission part of oil cylinder guide sleeve |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104384810A (en) * | 2014-11-24 | 2015-03-04 | 新兴能源装备股份有限公司 | Low-temperature heat insulation gas cylinder horizontal seal head assembly device |
CN109732348A (en) * | 2019-03-06 | 2019-05-10 | 上海亨通海洋装备有限公司 | Pressure-resistant cavity assembles all-in-one machine |
CN110449863A (en) * | 2019-07-31 | 2019-11-15 | 中船重工鹏力(南京)智能装备***有限公司 | A kind of inner container assembling machine of water heater |
CN110449863B (en) * | 2019-07-31 | 2024-04-02 | 中船重工鹏力(南京)智能装备***有限公司 | Water heater inner container assembling machine |
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CN103465009B (en) | 2015-08-26 |
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Address after: No. 188, Pinghu Road, Huangdao District, Qingdao, Shandong Province Patentee after: Qingdao Putian Intelligent Manufacturing Co., Ltd Address before: 266400 No. 117, Pinghu Road, Tieshan Industrial Park, Huangdao District, Shandong, Qingdao Patentee before: QINGDAO PUTIAN AUTO PARTS Co.,Ltd. |