CN103464656B - Single mesh holding device of automatic shield segment steel cage welding equipment - Google Patents

Single mesh holding device of automatic shield segment steel cage welding equipment Download PDF

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Publication number
CN103464656B
CN103464656B CN201310397111.6A CN201310397111A CN103464656B CN 103464656 B CN103464656 B CN 103464656B CN 201310397111 A CN201310397111 A CN 201310397111A CN 103464656 B CN103464656 B CN 103464656B
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picking
single mesh
holding
pawl
arc
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CN103464656A (en
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陈振东
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Tianjin Jianke Mechanical Products Co Ltd
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Tianjin Jianke Mechanical Products Co Ltd
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Abstract

The invention discloses a single mesh holding device of automatic shield segment steel cage welding equipment. The single mesh holding device comprises a frame, two arc holding baseplates are mounted at the bottom of the frame, single meshes and a stacking device of a C-shaped hooping rib are located between the two arc holding baseplates, and at least two pairs of single mesh holding devices which are in same structure and which are symmetrical in mirror images are arranged on each arc holding baseplate at intervals. Single mesh holding devices structurally comprise holding posts vertically fixed on the arc holding baseplates, transverse holding plates are mounted on the holding posts, and holding jaws are arranged on two ends of the transverse holding plates and are connected with a driving mechanism. The single mesh holding device has the advantages that under control of a control system, multiple single meshes are held up by the stacking device one by one to positions welded with multiple C-shaped hooping ribs. The single mesh holding device has the advantages of simple structure, easy production, low cost, convenience for maintaining and stable operation.

Description

Single mesh picking-up device in shield duct piece steel reinforcement cage automatic welding device
Technical field
What the present invention relates to is shield duct piece steel reinforcement cage automatic welding device, particularly be single mesh picking-up device in shield duct piece steel reinforcement cage automatic welding device.
Background technology
In tunneling process, shield machine needs the shield duct piece of multiple arc to be fixed by circular hole after digging out circular hole, for successive projects provides firm safe space.Shield duct piece closes by shield duct piece steel reinforcement cage and concrete anchor consolidation the arc shield duct piece forming different size.
Fig. 3 is shield duct piece reinforcement cage structure stereogram.
As shown in Figure 3, described shield duct piece steel reinforcement cage comprises: the single mesh 1 of multiple curved shape and Duo Gen C type stirrup 2; Described multiple single mesh 1 interval and arranged in parallel; Many C type stirrup 2 intervals and be parallel to each other and be weldingly fixed on multiple single mesh 1 outer ledge, form curved shield duct piece steel reinforcement cage 3 after fixing for multiple single mesh 1.
It is by manually completing that prior art prepares shield duct piece steel reinforcement cage, manually first bar bending is become inner arc reinforcing bar and outer arc reinforcing bar, and lacing wire is welded on inner arc reinforcing bar and outer arc reinforcing bar and forms single mesh by electric welding machine; Again many C type stirrups are welded in multiple single mesh by means of lifting appliance and form shield duct piece steel reinforcement cage.Prior art prepares shield duct piece steel reinforcement cage, and to there is production efficiency low, and human input is many, poor welding quality; Meanwhile, steel bar meter workshop is hung motion work frequently and be there is the large defect of security risk.
Summary of the invention
The object of the invention is to the defect overcoming prior art, there is provided an energy that single mesh is held up welding electrode position, single mesh is welded with many C type stirrups, enhances productivity, the single mesh picking-up device in the shield duct piece steel reinforcement cage automatic welding device of rapid shaping.
The technical scheme solved the problems of the technologies described above is:
Single mesh picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device, described single mesh picking-up device comprises frame, before and after bottom frame, both sides are equipped with the symmetrically arranged arc in the identical and interval of structure respectively and are held up base plate, two arcs hold up the bunching device arranging between base plate and single mesh and C type stirrup are housed, hold up interval on base plate at each arc and the identical and single mesh picking-up device of specular of at least two pairs of structures is set, the structure of described single mesh picking-up device includes: be vertically fixed on the picking-up column on arc picking-up base plate, picking-up column is slided and is fitted with the horizontal supporting plate moved up and down after by air cylinder driven, the picking-up pawl of the identical picking-up single mesh of structure is provided with in horizontal two ends of bearing plate, hold up pawl and connect horizontal shifting driving mechanism.
Preferred version is: described horizontal pallet side is fixed with picking-up slide track seat, holds up sliding the fitting over of slide track seat and holds up on guide rail, hold up guide rail and be fixed on picking-up column side, connect the picking-up cylinder piston boom end holding up cylinder bottom horizontal supporting plate.
Preferred version is: described picking-up pawl top is with the groove of the inner arc reinforcing bar and outer arc reinforcing bar of holding single mesh, on the sliding picking-up pawl guide rail fitted on horizontal supporting plate in its underpart, the side holding up pawl connects on picking-up pawl cylinder piston rod, holds up pawl cylinder and is fixed on horizontal supporting plate.
Preferred version is; The arc angle that described two arcs hold up base plate is same as the arc angle of single mesh.
The invention has the beneficial effects as follows: the present invention overcomes the defect of prior art, the present invention is arranged in shield duct piece steel reinforcement cage automatic welding device, the present invention is under control system controls, from bunching device, the position of welding with many C type stirrups is upwards held up one by one to piling up neat multiple single mesh, after a upper single mesh has been welded, next single mesh is held up repetitive operation again by the present invention, each single mesh is welded with C type stirrup on certain intervals position and forms shield duct piece steel reinforcement cage finished product; It is simple that the present invention has structure, and easily manufacture, cost is low, easy to maintenance, the advantage of stable working.
Accompanying drawing explanation
Fig. 1 is stereogram of the present invention, shows the present invention and be arranged on bunching device both sides in figure;
A single mesh picking-up device stereogram in Fig. 2 Fig. 1;
Fig. 3 is shield duct piece reinforcement cage structure stereogram.
" in accompanying drawing, sequence number illustrates "
1: single mesh; 1a: inner arc reinforcing bar; 1b: outer arc reinforcing bar; 2:C type stirrup; 3: shield duct piece steel reinforcement cage; 10: bunching device; 40: single mesh picking-up device; 40a: hold up guide rail; 40b: hold up slide track seat; 40c: hold up pawl; 40d: hold up pawl cylinder; 40e: hold up pawl guide rail; 41: hold up cylinder; 41a: hold up cylinder piston rod; 43: hold up column; 44: horizontal supporting plate; 60: frame; 63: arc holds up base plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in further detail.
Fig. 1 is stereogram of the present invention, shows the present invention and be arranged on bunching device both sides in figure; A single mesh picking-up device stereogram in Fig. 2 Fig. 1; Fig. 3 is shield duct piece reinforcement cage structure stereogram.
First it should be noted that, the present invention is the single mesh picking-up device in shield duct piece steel reinforcement cage automatic welding device, for holding out the welder delivered to above bunching device 10 by piling up neat multiple single mesh 1 one by one from bunching device 10, welding with C type stirrup 2 and forming shield duct piece steel reinforcement cage 3.
As shown in the figure, the invention provides the single mesh picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device, described single mesh picking-up device comprises frame 60, before and after bottom frame 60, both sides are equipped with the symmetrically arranged arc in the identical and interval of structure respectively and are held up base plate 63, two arcs hold up the bunching device 10 arranging between base plate 63 and single mesh 1 and C type stirrup 2 are housed, hold up interval on base plate 63 at each arc and the identical and single mesh picking-up device 40 of specular of at least two pairs of structures is set, the structure of described single mesh picking-up device 40 includes: be vertically fixed on the picking-up column 43 on arc picking-up base plate 63, picking-up column 43 is slided and is fitted with the horizontal supporting plate 44 moved up and down after by air cylinder driven, the picking-up pawl 40c of the identical picking-up single mesh 1 of structure is provided with at horizontal supporting plate 44 two ends, hold up pawl 40c and connect horizontal shifting driving mechanism.
Described horizontal supporting plate 44 side is fixed with and holds up slide track seat 40b, holding up sliding the fitting over of slide track seat 40b holds up on guide rail 40a, hold up guide rail 40a to be fixed on picking-up column 43 side, bottom horizontal supporting plate 44, connect the picking-up cylinder piston rod 41a end holding up cylinder 41.
Described picking-up pawl 40c top is with the groove of the inner arc reinforcing bar 1a and outer arc reinforcing bar 1b that hold single mesh 1, on the sliding picking-up pawl guide rail 40e fitted on horizontal supporting plate 44 in its underpart, the side holding up pawl 40c connects on picking-up pawl cylinder 40d piston rod, holds up pawl cylinder 40d and is fixed on horizontal supporting plate 44.
The arc angle that described two arcs hold up base plate 63 is same as the arc angle of single mesh 1.
In particular, the single mesh picking-up device 40 base plate 63 being equipped with specular is held up at described two arcs, therefore, the groove of the picking-up pawl 40c of specular on single mesh 1 both sides single mesh picking-up device 40 is positioned at respectively towards inner arc reinforcing bar 1a and the outer arc reinforcing bar 1b of single mesh; Described picking-up pawl guide rail 40e is that level is contained on horizontal supporting plate 44, holding up pawl cylinder 40d drives picking-up pawl 40c to move horizontally, drive and hold up inner arc reinforcing bar 1a and the outer arc reinforcing bar 1b that pawl 40c inserted/exited single mesh 1, complete picking-up action from the inner arc reinforcing bar 1a of single mesh 1 and outer arc reinforcing bar 1b both sides.
Below the course of work of the present invention is described:
According to control system instruction, when needs the present invention holds up a single mesh 1 from bunching device 10, the picking-up pawl cylinder 40d of the relative single mesh picking-up device 40 in both sides drives the while of holding up pawl 40c from both sides along level side simultaneously and stretches out to the single mesh 1 of block pattern row pattern bunching device 10, and the groove of the picking-up pawl 40c of both sides is stuck on inner arc reinforcing bar 1a and outer arc reinforcing bar 1b, picking-up cylinder 41 drives picking-up cylinder piston rod 41a to stretch out and upwards holds up horizontal supporting plate 44, horizontal supporting plate 44 moves up together with single mesh 1 with the picking-up pawl 40c being positioned at its two ends, when single mesh 1 is held in the palm to the welder be arranged in frame 60, control system sends instruction picking-up cylinder 41 and quits work, after bracing or strutting arrangement now in welder stretches out and supports single mesh 1, hold up pawl cylinder 40d drives picking-up pawl 40c to retract from both sides along level simultaneously simultaneously, hold up cylinder 41 to drive and hold up cylinder piston rod 41a retraction and to have resetted the overall process of a picking-up single mesh, repeat above-mentioned action, until it is shaping to complete shield duct piece steel reinforcement cage.

Claims (3)

1. the single mesh picking-up device in a shield duct piece steel reinforcement cage automatic welding device, described single mesh picking-up device comprises frame (60), it is characterized in that, before and after frame (60) bottom, both sides are equipped with the symmetrically arranged arc in the identical and interval of structure respectively and are held up base plate (63), two arcs hold up the bunching device (10) arranging between base plate (63) and single mesh (1) and C type stirrup (2) are housed, hold up the upper interval of base plate (63) at each arc and the identical and single mesh picking-up device (40) of specular of at least two pairs of structures is set, the structure of described single mesh picking-up device (40) includes: be vertically fixed on the picking-up column (43) on arc picking-up base plate (63), the horizontal supporting plate (44) moved up and down after by air cylinder driven is fitted with upper cunning of picking-up column (43), the picking-up pawl (40c) of the identical picking-up single mesh (1) of structure is provided with at horizontal supporting plate (44) two ends, hold up pawl (40c) and connect horizontal shifting driving mechanism,
Described horizontal supporting plate (44) side is fixed with and holds up slide track seat (40b), holding up sliding the fitting over of slide track seat (40b) holds up on guide rail (40a), holding up guide rail (40a) is fixed on picking-up column (43) side, and horizontal supporting plate (44) bottom connects picking-up cylinder piston rod (41a) end holding up cylinder (41).
2. according to the single mesh picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device described in claim 1, it is characterized in that, described picking-up pawl (40c) top is with the groove of the inner arc reinforcing bar (1a) and outer arc reinforcing bar (1b) of holding single mesh (1), on the sliding picking-up pawl guide rail (40e) fitted on horizontal supporting plate (44) in its underpart, the side holding up pawl (40c) connects on picking-up pawl cylinder (40d) piston rod, holds up pawl cylinder (40d) and is fixed on horizontal supporting plate (44).
3. according to the single mesh picking-up device in a kind of shield duct piece steel reinforcement cage automatic welding device described in claim 1, it is characterized in that, the arc angle that described two arcs hold up base plate (63) is same as the arc angle of single mesh (1).
CN201310397111.6A 2013-09-04 2013-09-04 Single mesh holding device of automatic shield segment steel cage welding equipment Active CN103464656B (en)

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CN107186407B (en) * 2017-06-16 2023-07-04 建科机械(天津)股份有限公司 Welding wire reversing mechanism of reinforcing mesh
CN108856601B (en) * 2018-06-19 2024-01-02 建科机械(天津)股份有限公司 Single-piece net supporting device and shield segment steel reinforcement cage welding equipment
CN110773927B (en) * 2019-10-30 2021-07-27 中民筑友有限公司 Welding or binding device for reinforcement cage
CN112570865B (en) * 2020-12-18 2023-09-15 涪特智能装备(重庆)有限公司 Continuous welding production method and production line for grid type arch centering
CN113635068B (en) * 2021-10-13 2021-12-21 江苏城邦物联网智能装备有限公司 Goods shelves protection network automatic processing equipment
CN116984813B (en) * 2023-09-27 2023-12-15 中交三航(南通)海洋工程有限公司 Stacking device in shield segment steel reinforcement cage automatic welding equipment

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Publication number Priority date Publication date Assignee Title
CN102179648A (en) * 2011-04-13 2011-09-14 天津市建科机械制造有限公司 Automatic longitudinal bar charging mechanism of reinforcing bar mesh welding production line
CN102489931A (en) * 2011-11-30 2012-06-13 方大新材料(江西)有限公司 Device for automatic welding and random positioning and automatic clamping and resetting
CN202804552U (en) * 2012-10-25 2013-03-20 中国五冶集团有限公司 Jig frame used for preventing plate element from welding deformation
CN203437568U (en) * 2013-09-04 2014-02-19 建科机械(天津)股份有限公司 Single-piece net lifting-up device in automatic welding equipment of shield segment reinforcement cage

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US20050230374A1 (en) * 2004-04-20 2005-10-20 Rapp Kenneth A Multi-architecture flexible assembly structure and method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102179648A (en) * 2011-04-13 2011-09-14 天津市建科机械制造有限公司 Automatic longitudinal bar charging mechanism of reinforcing bar mesh welding production line
CN102489931A (en) * 2011-11-30 2012-06-13 方大新材料(江西)有限公司 Device for automatic welding and random positioning and automatic clamping and resetting
CN202804552U (en) * 2012-10-25 2013-03-20 中国五冶集团有限公司 Jig frame used for preventing plate element from welding deformation
CN203437568U (en) * 2013-09-04 2014-02-19 建科机械(天津)股份有限公司 Single-piece net lifting-up device in automatic welding equipment of shield segment reinforcement cage

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