CN103447816B - wireless receiver automatic assembly equipment - Google Patents
wireless receiver automatic assembly equipment Download PDFInfo
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- CN103447816B CN103447816B CN201310362433.7A CN201310362433A CN103447816B CN 103447816 B CN103447816 B CN 103447816B CN 201310362433 A CN201310362433 A CN 201310362433A CN 103447816 B CN103447816 B CN 103447816B
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- bonnet
- station
- housing
- wireless receiver
- base
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Abstract
The invention discloses wireless receiver automatic assembly equipment, comprise base; Shell feeder platform; First robot; Bonnet loader; Bonnet moves material assembly; Disk operation platform; Second robot and finished product material platform.The present invention adopts disk operation platform, one by one the housing of wireless receiver, bonnet are positioned on rotating disk, carry out pressing, bat printing, detection and feeding again, utilize the complete material loading of robot and feeding operation, realize the full-automation assembling of wireless receiver, drastically increase the assembling production efficiency of wireless receiver, and improve the reliability of assembling.In an assembling process, also complete the printing that bonnet LOGO marks simultaneously.After feeding, be also provided with test suite, after completing assembling, wireless receiver carries out various test.And make use of radium-shine assembly, radium-shine processing is carried out to the surface of housing.In a mounting equipment, complete multiple operations of multiple wireless receiver, assembling production efficiency is provided further.
Description
Technical field
The present invention relates to a kind of assembling product equipment, more particularly refer to a kind of wireless receiver automatic assembly equipment.
Background technology
In prior art, the wireless receiver of the wireless product such as Wireless Keyboard, wireless mouse, after pcb board is inserted housing, also needs bonnet to be inserted on housing, to complete the last installation of wireless receiver product.In this installation process, in existing technology, employing be manual operations, or by manual machine, to install one by one, then enter other the operation such as test, bat printing.This not full automatic assembling mode, production efficiency is low, needs a lot of operator.
Therefore, in order to enhance productivity and reduce cost of labor, being necessary to develop can a kind of equipment that can carry out automatic assembling to wireless receiver.
Summary of the invention
The object of the invention is to the defect overcoming prior art, provide a kind of for wireless receiver automatic assembly equipment.
For achieving the above object, the present invention is by the following technical solutions:
Wireless receiver automatic assembly equipment, comprising: base; Shell feeder platform, is fixed on base, is provided with multiple housing magazine; First robot, is fixed on base, and its movable end is provided with the first clamp body of the housing feeding station for the housing of wireless receiver being transferred to disk operation platform; Bonnet loader, is fixed on base, is provided with the feeding guide moving with bonnet and expect that assembly docks; Bonnet moves material assembly, is located between bonnet loader and disk operation platform, comprises bonnet fixture, elevating mechanism for fixing bonnet fixture, and drives the horizontal mobile mechanism of elevating mechanism movement; Described bonnet fixture moves between feeding guide end and the bonnet feeding station of disk operation platform; Disk operation platform, comprise be fixed on base lower seat, rotate with lower seat the rotating disk connected, and for driving the rotary tray motor of turntable rotation; At least comprise housing feeding station, bonnet feeding station and feeding station; Second robot, is fixed on base, its movable end be provided with for by assembling after receiver from feeding station to the second clamp body of finished product material platform; Finished product material platform, is fixed on base, is provided with multiple finished product magazine.
Its further technical scheme is: described bonnet loader, bonnet move expects that assembly, disk operation platform, the second robot are two; Be symmetrically arranged on base, the first described robot is positioned at centre.
Its further technical scheme is: also comprise printer device, is fixed on base, is positioned at the outside of disk operation platform; Described disk operation platform is located at bat printing station, and the bat printing head of described printer device corresponds to the bat printing station of disk operation platform.
Its further technical scheme is: describedly also comprise the pressure bonnet cylinder be located on base, and described disk operation platform is provided with pressure lid station, and described pressure bonnet cylinder corresponds to pressure lid station.
Its further technical scheme is: also comprise the radium-shine assembly be located at outside finished product material platform, and described radium-shine assembly is fixed on base, and the radium-shine direction of radium-shine assembly is provided with receiver fixed mount.
Its further technical scheme is: the outside of described finished product material platform is provided with test suite, and described test suite comprises test position fixed bin, test bracket, and is fixed on the wireless detector of test bracket.
Its further technical scheme is: described base is also provided with vision sensor, and described disk operation platform is provided with vision-based detection station, and described vision sensor corresponds to vision-based detection station.
Its further technical scheme is: the artificial six-joint robot of described machine; Described bonnet loader is vibrator feeder.
Its further technical scheme is: also comprise the bonnet dislocation mechanism being located at feeding guide end; Described bonnet dislocation mechanism comprises the holder fixed with base, the slide be actively coupled with holder, and for driving the dislocation cylinder of slide, described holder is provided with the feed well corresponding with feeding guide end, and described slide is provided with the displacement hopper corresponding with feed well; The length of displacement hopper equals the length of bonnet; During dislocation cylinder attonity, feed well aligns with displacement hopper; During dislocation cylinder operation, drive slide transverse shifting, feed well staggers with displacement hopper, and the bonnet in displacement hopper and the bonnet in feed well stagger.
Its further technical scheme is: be fixed with the charging sensor be positioned at above displacement hopper end above described holder.
The present invention's beneficial effect is compared with prior art: the present invention adopts disk operation platform, one by one the housing of wireless receiver, bonnet are positioned on rotating disk, carry out pressing, bat printing, detection and feeding again, utilize the complete material loading of robot and feeding operation, realize the full-automation assembling of wireless receiver, drastically increase the assembling production efficiency of wireless receiver, and improve the reliability of assembling.In an assembling process, also complete the printing that bonnet LOGO marks simultaneously.After feeding, be also provided with test suite, after completing assembling, wireless receiver carries out various test.And make use of radium-shine assembly, radium-shine processing is carried out to the surface of housing.In a mounting equipment, complete multiple operations of multiple wireless receiver, assembling production efficiency is provided further.The present invention also uses two disk operation platforms and two the second robots, share first robot and carry out housing material loading, greatly increase the service efficiency of the first robot, and effectively save space, reduce floor space, contribute to the layout optimizing workshop.
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of wireless receiver automatic assembly equipment specific embodiment of the present invention;
Fig. 2 be remove robot in Fig. 1 after three-dimensional structure diagram;
Fig. 3 is the enlarged drawing of the right half part in Fig. 2;
Fig. 4 be remove robot in Fig. 1 after top view;
Fig. 5 is the enlarged drawing of the left-half in Fig. 4;
Fig. 6 is the bonnet dislocation mechanism three-dimensional structure diagram in another specific embodiment of wireless receiver automatic assembly equipment of the present invention;
Fig. 7 is another angle three-dimensional structure diagram of Fig. 6;
Fig. 8 is the casing base partial enlarged drawing in Fig. 3.
Reference numeral
10 base 11 vision sensors
12 pressure bonnet cylinder 17 receiver fixed mounts
18 radium-shine assembly 19 robot mount pads
20 shell feeder platform 21 housing magazines
30 first robot 31 first clamp bodies
40 bonnet loader 401 feeding guides
402 bonnet material loading fixed stations
41 bonnets move material assembly 411 elevating mechanism
412 horizontal mobile mechanisms
42 bonnet dislocation mechanism 421 holders
422 slides 423 misplace cylinder
424 feed wells 425 are shifted hopper
426 sensor stand S bonnets
50 rotating disk 51 housing standing grooves
52 vacuum suction mouth 59 casing bases
501 feeding station 502 bonnet feeding stations
503 pressure lid station 504 bat printing stations
505 vision-based detection station 506 feeding stations
60 printer devices
70 second robot 71 second clamp bodies
80 finished product material platform 81 finished product magazines
90 test suite 91 test position fixed bins
92 test bracket 93 wireless detectors
Detailed description of the invention
In order to more fully understand technology contents of the present invention, below in conjunction with specific embodiment technical scheme of the present invention being introduced further and illustrating, but being not limited to this.
As Figure 1-Figure 5, wireless receiver automatic assembly equipment of the present invention, comprises following several large parts:
Base 10, plays the effect supporting and be fixedly connected, is fixedly connected by each large parts; Base 10 is provided with vision sensor 11, and whether vision sensor 11 corresponds to the vision-based detection station of rotating disk, detects the bat printing character on bonnet, up to standard with the character of the LOGO judging bat printing and so on.
Shell feeder platform 20, is fixed on base 10, is provided with multiple for providing the housing magazine 21 of housing.In the present embodiment, the disk operation platform on limit, left and right two shares a shell feeder platform.
First robot 30, is fixed on base 10 by robot mount pad 19, and its movable end is provided with the first clamp body 31 of the housing feeding station for the housing of wireless receiver to be transferred to rotating disk 50 from shell feeder platform 20.
Bonnet loader 40 is vibrator feeder, is fixed on base 10, is provided with the feeding guide 401 moving with bonnet and expect that assembly docks.Bonnet material loading fixed station 402 is provided with at the end of feeding guide 401.Bonnet moves material assembly 41 and the bonnet stayed on bonnet material loading fixed station 402 is delivered to bonnet feeding station.
Bonnet moves material assembly 41, be located between bonnet loader 40 and disk operation platform, comprise bonnet fixture (not shown, to be vacuum intake fixture), elevating mechanism 411 for fixing bonnet fixture, and drive the horizontal mobile mechanism 412 of elevating mechanism 411 movement; Bonnet fixture moves between feeding guide end and the bonnet feeding station of disk operation platform, and the bonnet stayed on bonnet material loading fixed station 402 is delivered to bonnet feeding station.
Disk operation platform, comprise be fixed on base 10 lower seat (not shown), rotate with lower seat the rotating disk 50 connected, and the rotary tray motor (not shown) for driving rotating disk 50 to rotate; Rotating disk is in rotary course, through following station, need to stop, allowing each station synchronously carry out the operation of being correlated with, total total housing feeding station, bonnet feeding station, pressure lid station, bat printing station, vision-based detection station and feeding station six stations.On rotating disk 50, hoop is evenly provided with six housing standing grooves 51; In step rotary course, each housing standing groove is one by one parked in feeding station 501, bonnet feeding station 502, pressure lid station 503, bat printing station 504, vision-based detection station 505 and these six stations of feeding station 506 successively.Adopt disk operation platform, can the operations such as feeding in continuous material, pressing and bat printing be carried out, and in time the housing standing groove of the sky after feeding can be transferred back to feeding station, optimize structure further, effectively save size and the space of whole mounting equipment.In the present embodiment, as shown in Figure 8, housing standing groove 51 is located at casing base 59, and casing base 59 is fixedly connected by screw and rotating disk 50.Wherein, the shape of housing standing groove is corresponding with the profile of housing, and can insert rapidly in housing standing groove to realize housing, the size of housing standing groove is a bit larger tham the appearance and size of housing; In order to improve reliability and stability when housing is placed in housing standing groove, the sidewall of housing standing groove is provided with clamping element, be hold housing vacuum suction mouth 52(in other embodiment, clamping element also can be the cylinder withstanding housing).Whether the work of clamping element, relevant with the angle of its rotating disk, the gas circuit valve of the clamping element that the sidewall of housing standing groove is provided with, can be controlled by the cam with rotating disk synchronous rotary, namely below rotating disk, be provided with the cam of a synchronous rotary, the region of this cam between feeding station and feeding station is in low level, discharges the control to gas circuit valve, and clamping element is without vacuum or without air pressure; Region between feeding station to feeding station is in a high position, then control gas circuit valve, and clamping element has vacuum or has air pressure, carries out vacuum to hold or cylinder is pushed down housing.
Pressure bonnet cylinder 12, is located on base 10, and pressure bonnet cylinder 12 corresponds to the pressure lid station of rotating disk, for being fully pressed into the bonnet be placed on housing in housing.
Printer device 60, is fixed on base 10, is positioned at the outside of disk operation platform; The bat printing head of printer device corresponds to the bat printing station of rotating disk 50; For carrying out the printing of LOGO and so on to the bonnet of wireless receiver.
Second robot 70, is fixed on base 10 by robot mount pad 19, its movable end be provided with for by assembling after second clamp body 71 of receiver from feeding station to finished product material platform;
Finished product material platform 80, is fixed on base 10, is provided with multiple finished product magazine 81; The outside of finished product material platform 80 is provided with test suite 90, and test suite 90 comprises test position fixed bin 91, test bracket 92, and is fixed on the wireless detector 93 on test bracket 92.Wireless detector 93 is located on test bracket slidably, can regulate the distance between wireless detector 93 and test position fixed bin 91 according to the needs of test.
Also comprise the radium-shine assembly 18 be located at outside finished product material platform 80, radium-shine assembly 18 is fixed on base 10, and the radium-shine direction of radium-shine assembly 18 is provided with receiver fixed mount 17(for fixed wireless receiver, carries out radium-shine to it).
In the present embodiment, bonnet loader wherein, bonnet move material assembly, disk operation platform, the second robot be two; Be symmetrically arranged on base, the first robot is positioned at centre; The artificial six-joint robot of machine.
Because bonnet is in vibration feeding process, may there is stacked situation in two adjacent bonnets, and cause bonnet to move material assembly when drawing bonnet, stacked adjacent bonnet can be taken out of, cause production efficiency to decline, reliability is low.In order to solve stacked problem further, another example structure can be adopted, as shown in fig. 6-7, being provided with at feeding guide 401 end the bonnet material loading fixed station that bonnet dislocation mechanism 42 replaces in Fig. 1 embodiment.The slide 422 that bonnet dislocation mechanism 42 comprises the holder 421 fixing with base 10, is actively coupled with holder 421, and for driving the dislocation cylinder 423 of slide 422, holder 421 is provided with the feed well 424 corresponding with feeding guide end, and slide 422 is provided with the displacement hopper 425 corresponding with feed well 424; The length of displacement hopper 425 equals the length of bonnet; During dislocation cylinder attonity, feed well aligns with displacement hopper, and the bonnet that vibration feeding is come can be pushed in displacement hopper; During dislocation cylinder operation, drive slide transverse shifting, feed well staggers with displacement hopper, and make the to be shifted bonnet in hopper and the bonnet in feed well stagger, thus avoids and to cause because of stacked adjacent bonnet to be drawn out unreliable, the unstable situation such as hopper.Length due to the hopper 425 that is shifted equals the length of bonnet, need to wait bonnet to deliver in displacement hopper 425 completely, dislocation cylinder 423 could work, therefore, above holder 421, be fixed with the sensor stand 426 be positioned at above displacement hopper 425 end, and be fixed on the charging sensor (not shown) on sensor stand 426.
Printer device wherein can be the pad printer of the standard of outsourcing, also can be homemade non-standard equipment.
In other embodiment, bonnet loader, bonnet move expects that assembly, disk operation platform, the second robot also can be one.
In other embodiment, when stacked situation can not occur the rear cover structure of wireless receiver, then do not need bonnet dislocation mechanism.
In other embodiment, also can save test suite and radium-shine assembly, only complete the assembling of bonnet and housing.
In other embodiment, robot also can the robot of other pattern.
The present invention, except the assembling for wireless receiver, also may be used for the assembling of similar product, the communication module of 3G of such as USB formula and so on.
In sum, the present invention adopts disk operation platform, one by one the housing of wireless receiver, bonnet are positioned on rotating disk, carry out pressing, bat printing, detection and feeding again, utilize the complete material loading of robot and feeding operation, realize the full-automation assembling of wireless receiver, drastically increase the assembling production efficiency of wireless receiver, and improve the reliability of assembling.In an assembling process, also complete the printing that bonnet LOGO marks simultaneously.After feeding, be also provided with test suite, after completing assembling, wireless receiver carries out various test.And make use of radium-shine assembly, radium-shine processing is carried out to the surface of housing.In a mounting equipment, complete multiple operations of multiple wireless receiver, assembling production efficiency is provided further.The present invention also uses two disk operation platforms and two the second robots, share first robot and carry out housing material loading, greatly increase the service efficiency of the first robot, and effectively save space, reduce floor space, contribute to the layout optimizing workshop.
Above-mentionedly only further illustrate technology contents of the present invention with embodiment, so that reader is easier to understand, but does not represent embodiments of the present invention and be only limitted to this, any technology done according to the present invention extends or recreation, all by protection of the present invention.Protection scope of the present invention is as the criterion with claims.
Claims (10)
1. wireless receiver automatic assembly equipment, is characterized in that comprising:
Base;
Shell feeder platform, is fixed on base, is provided with multiple housing magazine;
First robot, is fixed on base, and its movable end is provided with the first clamp body of the housing feeding station for the housing of wireless receiver being transferred to disk operation platform;
Bonnet loader, is fixed on base, is provided with the feeding guide moving with bonnet and expect that assembly docks;
Bonnet moves material assembly, is located between bonnet loader and disk operation platform, comprises bonnet fixture, elevating mechanism for fixing bonnet fixture, and drives the horizontal mobile mechanism of elevating mechanism movement; Described bonnet fixture moves between feeding guide end and the bonnet feeding station of disk operation platform;
Disk operation platform, comprise be fixed on base lower seat, rotate with lower seat the rotating disk connected, and for driving the rotary tray motor of turntable rotation; Rotating disk is in rotary course, through following station, need to stop, allowing each station synchronously carry out the operation of being correlated with, total total housing feeding station, bonnet feeding station, pressure lid station, bat printing station, vision-based detection station and feeding station six stations; On rotating disk, hoop is evenly provided with six housing standing grooves; In step rotary course, each housing standing groove is one by one parked in housing feeding station, bonnet feeding station, pressure lid station, bat printing station, vision-based detection station and these six stations of feeding station successively; Housing standing groove is located at casing base, and casing base is fixedly connected by screw and rotating disk; Wherein, the shape of housing standing groove is corresponding with the profile of housing, and the size of housing standing groove is a bit larger tham the appearance and size of housing; The sidewall of housing standing groove is provided with clamping element; The gas circuit valve of the clamping element that the sidewall of housing standing groove is provided with, controlled by the cam with rotating disk synchronous rotary, the cam of a synchronous rotary is provided with below rotating disk, the region of this cam between feeding station and housing feeding station is in low level, the control of release to gas circuit valve, clamping element is without vacuum or without air pressure; Region between housing feeding station to feeding station is in a high position, then control gas circuit valve, and clamping element has vacuum or has air pressure, carries out vacuum to hold or cylinder is pushed down housing;
Second robot, is fixed on base, its movable end be provided with for by assembling after receiver from feeding station to the second clamp body of finished product material platform;
Finished product material platform, is fixed on base, is provided with multiple finished product magazine.
2. wireless receiver automatic assembly equipment according to claim 1, is characterized in that described bonnet loader, bonnet moves material assembly, disk operation platform, the second robot are two; Be symmetrically arranged on base, the first described robot is positioned at centre.
3. wireless receiver automatic assembly equipment according to claim 1 and 2, characterized by further comprising printer device, is fixed on base, is positioned at the outside of disk operation platform; Described disk operation platform is provided with bat printing station, and the bat printing head of described printer device corresponds to the bat printing station of disk operation platform.
4. wireless receiver automatic assembly equipment according to claim 1, characterized by further comprising the pressure bonnet cylinder be located on base, and described disk operation platform is provided with pressure lid station, and described pressure bonnet cylinder corresponds to pressure lid station.
5. wireless receiver automatic assembly equipment according to claim 1, characterized by further comprising the radium-shine assembly be located at outside finished product material platform, and described radium-shine assembly is fixed on base, and the radium-shine direction of radium-shine assembly is provided with receiver fixed mount.
6. wireless receiver automatic assembly equipment according to claim 1, it is characterized in that the outside of described finished product material platform is provided with test suite, described test suite comprises test position fixed bin, test bracket, and is fixed on the wireless detector of test bracket.
7. wireless receiver automatic assembly equipment according to claim 1, it is characterized in that described base is also provided with vision sensor, described disk operation platform is provided with vision-based detection station, and described vision sensor corresponds to vision-based detection station.
8. wireless receiver automatic assembly equipment according to claim 1, is characterized in that the artificial six-joint robot of described machine; Described bonnet loader is vibrator feeder.
9. wireless receiver automatic assembly equipment according to claim 1, characterized by further comprising the bonnet dislocation mechanism being located at feeding guide end; Described bonnet dislocation mechanism comprises the holder fixed with base, the slide be actively coupled with holder, and for driving the dislocation cylinder of slide, described holder is provided with the feed well corresponding with feeding guide end, and described slide is provided with the displacement hopper corresponding with feed well; The length of displacement hopper equals the length of bonnet; During dislocation cylinder attonity, feed well aligns with displacement hopper; During dislocation cylinder operation, drive slide transverse shifting, feed well staggers with displacement hopper, and the bonnet in displacement hopper and the bonnet in feed well stagger.
10. wireless receiver automatic assembly equipment according to claim 9, is characterized in that being fixed with above described holder the charging sensor be positioned at above displacement hopper end.
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CN201310362433.7A CN103447816B (en) | 2013-08-19 | 2013-08-19 | wireless receiver automatic assembly equipment |
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CN201310362433.7A CN103447816B (en) | 2013-08-19 | 2013-08-19 | wireless receiver automatic assembly equipment |
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CN103447816B true CN103447816B (en) | 2016-04-27 |
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CN116393999B (en) * | 2023-06-08 | 2023-08-01 | 东莞市海轮电子科技有限公司 | Assembly production line and control method thereof |
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JP3630888B2 (en) * | 1996-10-31 | 2005-03-23 | 株式会社ニデック | Lens transport device, spectacle lens fixed cup for transporting spectacle lens, and lens transport method |
CN201900451U (en) * | 2010-12-18 | 2011-07-20 | 周俊雄 | Automatic assembly machine for lock cylinder |
CN202046015U (en) * | 2011-05-12 | 2011-11-23 | 苏州市诺弗电器有限公司 | Surface hot stamping device for plastic casing |
CN202367428U (en) * | 2011-10-24 | 2012-08-08 | 赫比(上海)通讯科技有限公司 | Automatic assembling machine for communication equipment components |
CN202438826U (en) * | 2011-12-28 | 2012-09-19 | 上海电气机床成套工程有限公司 | Automatic assembly machine for automobile door stop housing |
CN202622323U (en) * | 2012-05-02 | 2012-12-26 | 珠海格力电器股份有限公司 | assembling system of remote controller |
CN202752822U (en) * | 2012-08-14 | 2013-02-27 | 宁波沃特美逊机器人科技有限公司 | Automatic assembly device of core sleeve adapter connector |
CN102896494B (en) * | 2012-11-07 | 2015-07-08 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
CN203448981U (en) * | 2013-08-19 | 2014-02-26 | 深圳雷柏科技股份有限公司 | Wireless receiver automatic assembling equipment |
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