CN103447325A - Safe drawbench paying-off device as well as paying-off system and paying-off method - Google Patents

Safe drawbench paying-off device as well as paying-off system and paying-off method Download PDF

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Publication number
CN103447325A
CN103447325A CN201310394603XA CN201310394603A CN103447325A CN 103447325 A CN103447325 A CN 103447325A CN 201310394603X A CN201310394603X A CN 201310394603XA CN 201310394603 A CN201310394603 A CN 201310394603A CN 103447325 A CN103447325 A CN 103447325A
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CN
China
Prior art keywords
wire
drawing machine
wire drawing
thimble
wheel
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Pending
Application number
CN201310394603XA
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Chinese (zh)
Inventor
徐一铭
陆海
周黄山
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ZHANGJIAGANG SHENGDA STEEL ROPE CO Ltd
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ZHANGJIAGANG SHENGDA STEEL ROPE CO Ltd
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Application filed by ZHANGJIAGANG SHENGDA STEEL ROPE CO Ltd filed Critical ZHANGJIAGANG SHENGDA STEEL ROPE CO Ltd
Priority to CN201310394603XA priority Critical patent/CN103447325A/en
Publication of CN103447325A publication Critical patent/CN103447325A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a safe drawbench paying-off device. The safe drawbench paying-off device comprises a base frame, a support, a guide wheel, a contact plate and a limit switch, wherein the base frame is provided with a containing space for placing a bobbin, an opening is formed in one end of the containing space, and the containing space is provided with a thimble being capable of propping into a thimble hole of the bobbin; the support is arranged above the base frame, and the guide wheel is arranged on the support in a rotating manner; the contact plate is provided with a first end and a second end which are opposite, the first end of the contact plate is connected with the support in the rotating manner, and the second end of the contact plate is provided with a line passing wheel; the limit switch is arranged on the contact plate, and the contact plate rotates a first position to trigger the limit switch. The invention also discloses a paying-off system and a paying-off method of the safe drawbench paying-off device. The thimble type drawbench paying-off device provided by the invention has the advantages that the thimble is capable of propping into the thimble hole of the bobbin, the rotation of the bobbin is driven through the traction of a drawbench winding drum, thus, the fracture of a wire is not easy, the safe drawbench paying-off device is safe, and the production efficiency is high.

Description

Wire releasing device of wire drawing machine, system and the line-putting method of safety
Technical field
The present invention relates to the production equipment technical field of steel bead wire, be specifically related to a kind of safe wire releasing device of wire drawing machine, system and line-putting method.
Background technology
Steel bead wire is mainly for the manufacture of the tire bead of carrier vehicle.Need to experience the operations such as rough, heat treatment, the drawing of middle silk and tempering copper facing in the steel bead wire production process.In underway silk drawing process, need to carry out completing plastic deformation after unwrapping wire to metal wire rod, traditional actinobacillus device adopts ground rolling type unwrapping wire mode, be about to I-beam wheel and be placed in a pair of roll shaft of ground rolling type actinobacillus device top, the steel wire drawn on I-beam wheel by wire drawing machine provides power, and the roll shaft on the roll-type actinobacillus device has rotated line laying work in combination.But this unwrapping wire mode is because the I-beam wheel deadweight is larger, and it is dumb that long-term use can cause the roll shaft bearing to rotate, and causes fracture of wire.In addition, adopt this unwrapping wire mode, once steel wire because the reasons such as steel wire component segregation cause fracture of wire, can cause disorderly dish of steel wire, have a strong impact on production efficiency.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of safe wire releasing device of wire drawing machine, system and line-putting method for above-mentioned deficiency of the prior art exactly, and this kind of actinobacillus device is difficult for causing fracture of wire, safety, and production efficiency is high.
The technical solution adopted for the present invention to solve the technical problems is: a kind of safe wire releasing device of wire drawing machine comprises:
Pedestal, described pedestal has the I-beam wheel of placement receiving space, an end opening of described receiving space;
Described receiving space is provided with the thimble of the centre hole that heads into I-beam wheel;
Be located at the support of described pedestal top;
The guide wheel on described support is located in rotation;
Contact plate, have relative first end and the second end, and its first end is rotationally connected with described support, and its second end is provided with wire-crossing wheel;
Be located at the limit switch on described contact plate, described contact plate triggers described limit switch when turning to primary importance.
Preferably, in the wire releasing device of wire drawing machine of above-mentioned safety, described first end is between described guide wheel and limit switch.
Preferably, in the wire releasing device of wire drawing machine of above-mentioned safety, described thimble is connected with the cylinder that promotes the thimble effect.
Preferably, in the wire releasing device of wire drawing machine of above-mentioned safety, described guide wheel rotates and is arranged on described support.
Preferably, in the wire releasing device of wire drawing machine of above-mentioned safety, described wire-crossing wheel rotates the second end that is arranged at described support.
Preferably, in the wire releasing device of wire drawing machine of above-mentioned safety, the bottom of described pedestal opening part is provided with the entrance slope.
Preferably, in the wire releasing device of wire drawing machine of above-mentioned safety, the bottom of described receiving space also is provided with position adjustable board, and the below of described position adjustable board is provided with spring.
The invention also discloses a kind of line-putting method of safe wire releasing device of wire drawing machine, comprise the steps:
S1, the I-beam wheel that will be arranged with steel wire are sent on the position adjustable board in pedestal by the entrance slope;
S2, rock the location that position adjustable board is realized thimble and ejector pin of I-shaped wheel hole;
S3, by the air cylinder driven thimble, advance, thimble is headed into to the centre hole of I-beam wheel;
S4, under the effect of wire drawing machine drawing, steel wire enters take-up after the bottom through guide wheel top and wire-crossing wheel respectively.
The invention also discloses a kind of safe wire drawing machine paying off system, comprising:
Wire drawing machine;
Pedestal, described pedestal has the I-beam wheel of placement receiving space, an end opening of described receiving space;
Described receiving space is provided with the thimble of the centre hole that heads into I-beam wheel;
Be located at the support of described pedestal top;
The guide wheel on described support is located in rotation;
Contact plate, have relative first end and the second end, and its first end is rotationally connected with described support, and its second end is provided with wire-crossing wheel.
Preferably, in the wire drawing machine paying off system of above-mentioned safety, described limit switch is connected in described wire drawing machine, and can be braked described wire drawing machine.
The invention has the beneficial effects as follows, the invention provides a kind of safe wire releasing device of wire drawing machine, head into the centre hole of I-beam wheel by thimble, by the tractive force of drawing block, can drive the rotation of I-beam wheel, therefore be difficult for causing fracture of wire; If fracture of wire occurs in addition, by rotation the triggering limit switch of contact plate, and then wire drawing machine is braked, therefore can avoid causing equipment, personal injury after the steel wire fracture of wire.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Figure 1 shows that the structural representation of I-beam wheel in the specific embodiment of the invention;
Figure 2 shows that the perspective view of the wire releasing device of wire drawing machine of safety in the specific embodiment of the invention;
Figure 3 shows that the front view of the wire releasing device of wire drawing machine of specific embodiment of the invention safety.
In figure: 1. pedestal; 2. cylinder; 3. thimble; 4. position adjustable board; 5. guide wheel; 6. wire-crossing wheel;
7. contact plate; 8. limit switch; 9. entrance slope; 10. support.
The specific embodiment
Owing to adopting traditional actinobacillus device to adopt ground rolling type unwrapping wire mode, be about to I-beam wheel and be placed in a pair of roll shaft of ground rolling type actinobacillus device top, the steel wire drawn on I-beam wheel by wire drawing machine provides power, and the roll shaft on the roll-type actinobacillus device has rotated line laying work in combination.But this unwrapping wire mode is because the I-beam wheel deadweight is larger, and it is dumb that long-term use can cause the roll shaft bearing to rotate, and causes fracture of wire.Steel wire in addition, adopts this unwrapping wire mode, once because the reasons such as steel wire component segregation cause fracture of wire, can cause the bad phenomenon such as the random dish of steel wire.
Technical problem to be solved by this invention is to provide a kind of thimble-type wire releasing device of wire drawing machine for above-mentioned deficiency of the prior art exactly, and it is simple for structure, efficient, can solve existing number of drawbacks and the deficiency existed in roll-type unwrapping wire traditionally that adopt.
Particularly, the embodiment of the invention discloses a kind of safe wire releasing device of wire drawing machine, comprising:
Pedestal, described pedestal has the I-beam wheel of placement receiving space, an end opening of described receiving space;
Described receiving space is provided with the thimble of the centre hole that heads into I-beam wheel;
Be located at the support of described pedestal top;
The guide wheel on described support is located in rotation;
Contact plate, have relative first end and the second end, and its first end is rotationally connected with described support, and its second end is provided with wire-crossing wheel;
Be located at the limit switch on described contact plate, described contact plate triggers described limit switch when turning to primary importance.
The embodiment of the invention also discloses a kind of line-putting method of safe wire releasing device of wire drawing machine, comprise the steps:
S1, the I-beam wheel that will be arranged with steel wire are sent on the position adjustable board in pedestal by the entrance slope;
S2, rock the location that position adjustable board is realized thimble and ejector pin of I-shaped wheel hole;
S3, by the air cylinder driven thimble, advance, thimble is headed into to the centre hole of I-beam wheel;
S4, under the effect of wire drawing machine drawing, steel wire enters take-up after the bottom through guide wheel top and wire-crossing wheel respectively.
The embodiment of the invention also discloses a kind of safe wire drawing machine paying off system, comprising:
Wire drawing machine;
Pedestal, described pedestal has the I-beam wheel of placement receiving space, an end opening of described receiving space;
Described receiving space is provided with the thimble of the centre hole that heads into I-beam wheel;
Be located at the support of described pedestal top;
The guide wheel on described support is located in rotation;
Contact plate, have relative first end and the second end, and its first end is rotationally connected with described support, and its second end is provided with wire-crossing wheel.
In order to make those skilled in the art person understand better the technical scheme in the application, below in conjunction with the accompanying drawing in the embodiment of the present application, technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only the application's part embodiment, rather than whole embodiment.Embodiment based in the application, those of ordinary skills are not making under the creative work prerequisite the every other embodiment obtained, and section should belong to the scope of the application's protection.
Fig. 1 is the structural representation of I-beam wheel in the specific embodiment of the invention.
Shown in ginseng Fig. 1, I-beam wheel integral body is I-shaped, comprises cylindrical spool, and the disk that is positioned at the spool both sides.
Steel wire coil after processing is located on spool, and is limited between two disks.
Be respectively perspective view and the front view of the wire releasing device of wire drawing machine of safety in the specific embodiment of the invention shown in Fig. 2 and Fig. 3.
Shown in ginseng Fig. 1, wire releasing device of wire drawing machine comprises pedestal 1, and pedestal 1 has the receiving space of placing I-beam wheel, and an end opening of receiving space, enter to facilitate I-beam wheel.
Pedestal 1 is positioned on the sidewall of opening both sides and is separately installed with cylinder 2, and cylinder 2 is positioned at receiving space one side and is connected with thimble 3, and thimble 3 can head into the centre hole of I-beam wheel under the driving of cylinder 2, thereby realizes the axial restraint to I-beam wheel.
The bottom of pedestal 1 opening is provided with entrance slope 9, can conveniently I-beam wheel be pushed to receiving space.
The bottom of receiving space also is provided with position adjustable board 4, and position adjustable board 4 horizontal positioned, in order to carry I-beam wheel.The below of position adjustable board 4 also is provided with spring.
The upper end of pedestal 1 also is connected with support 10, and support 10 extends the place ahead of opening.
The end of support 10 is rotatablely equipped with guide wheel 5, on the support 10 of guide wheel 5 belows, also is rotatablely equipped with contact plate 7, and the end of contact plate 7 is rotatablely equipped with wire-crossing wheel 6.
Also be provided with limit switch 8 on contact plate 7, when steel wire generation fracture of wire, steel wire can't form support to wire-crossing wheel 6 and contact plate 7, and contact plate 7 is rotated under Action of Gravity Field, and then trigger limit switch 8. limit switches 8 and further can be braked wire drawing machine, avoid accident to occur.Further, the first end of contact plate 7 is between guide wheel 5 and limit switch 8.
Below the start principle of above-mentioned wire releasing device of wire drawing machine is specifically described:
The unwrapping wire driving force is the drawing block traction, and I-beam wheel is sent into to the position adjustable board 4 in pedestal 1 by entrance slope 9, and entrance slope 9 is 15 ° of angles with bottom of device, is convenient to upper and lower I-beam wheel.Position adjustable board 4 adopts spring designs, apart from thimble 8cm, can real double swerve, and be convenient to thimble and locate with the I-beam wheel centre bore.By cylinder 2, drive thimbles 3 to advance, cylinder pressure is 0.3Mpa, until thimble 3 with can carry out line laying work after the I-beam wheel centre bore overlaps.Steel wire on I-beam wheel enters wire-drawing frame behind the bottom of the top of guide wheel 5 and wire-crossing wheel 6.
When steel wire causes fracture of wire due to reasons such as component segregation, nonmetal inclusions, in steel wire unwrapping wire process, existing tension force can disappear.The contact plate 7 be connected with wire-crossing wheel 6 due to the deadweight meeting to cylinder 2 direction landings.Now, contact plate 7 can contact limit switches 8, limit switch 8 and then to the wire drawing machine braking, thus avoid steel wire on I-beam wheel disorderly dish to occur, further avoid causing equipment, personal injury after the steel wire fracture of wire.
In sum, safe wire releasing device of wire drawing machine of the present invention, head into the centre hole of I-beam wheel by thimble, by the tractive force of drawing block, can drive the rotation of I-beam wheel, therefore is difficult for causing fracture of wire; If fracture of wire occurs in addition, by rotation the triggering limit switch of contact plate, and then wire drawing machine is braked, therefore can avoid causing equipment, personal injury after the steel wire fracture of wire.
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, the relevant staff can, in the scope that does not depart from this invention technological thought, carry out various change and modification fully.The technical scope of this invention is not limited to the content on specification, must determine its technical scope according to the claim scope.

Claims (10)

1. the wire releasing device of wire drawing machine of a safety, is characterized in that, comprising:
Pedestal, described pedestal has the I-beam wheel of placement receiving space, an end opening of described receiving space;
Described receiving space is provided with the thimble of the centre hole that heads into I-beam wheel;
Be located at the support of described pedestal top;
The guide wheel on described support is located in rotation;
Contact plate, have relative first end and the second end, and its first end is rotationally connected with described support, and its second end is provided with wire-crossing wheel;
Be located at the limit switch on described contact plate, described contact plate triggers described limit switch when turning to primary importance.
2. safe wire releasing device of wire drawing machine according to claim 1, it is characterized in that: described first end is between described guide wheel and limit switch.
3. safe wire releasing device of wire drawing machine according to claim 1 is characterized in that: described thimble is connected with the cylinder that promotes the thimble effect.
4. safe wire releasing device of wire drawing machine according to claim 1 is characterized in that: described guide wheel rotates and is arranged on described support.
5. safe wire releasing device of wire drawing machine according to claim 1 is characterized in that: described wire-crossing wheel rotates the second end that is arranged at described support.
6. safe wire releasing device of wire drawing machine according to claim 1, it is characterized in that: the bottom of described pedestal opening part is provided with the entrance slope.
7. safe wire releasing device of wire drawing machine according to claim 1, it is characterized in that: the bottom of described receiving space also is provided with position adjustable board, and the below of described position adjustable board is provided with spring.
8. the line-putting method of the described safe wire releasing device of wire drawing machine of claim 1, is characterized in that, comprises the steps:
S1, the I-beam wheel that will be arranged with steel wire are sent on the position adjustable board in pedestal by the entrance slope;
S2, rock the location that position adjustable board is realized thimble and ejector pin of I-shaped wheel hole;
S3, by the air cylinder driven thimble, advance, thimble is headed into to the centre hole of I-beam wheel;
S4, under the effect of wire drawing machine drawing, steel wire enters take-up after the bottom through guide wheel top and wire-crossing wheel respectively.
9. the wire drawing machine paying off system of a safety, is characterized in that, comprising:
Wire drawing machine;
Pedestal, described pedestal has the I-beam wheel of placement receiving space, an end opening of described receiving space;
Described receiving space is provided with the thimble of the centre hole that heads into I-beam wheel;
Be located at the support of described pedestal top;
The guide wheel on described support is located in rotation;
Contact plate, have relative first end and the second end, and its first end is rotationally connected with described support, and its second end is provided with wire-crossing wheel.
10. safe wire drawing machine paying off system according to claim 9, it is characterized in that: described limit switch is connected in described wire drawing machine, and can be braked described wire drawing machine.
CN201310394603XA 2013-09-03 2013-09-03 Safe drawbench paying-off device as well as paying-off system and paying-off method Pending CN103447325A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310394603XA CN103447325A (en) 2013-09-03 2013-09-03 Safe drawbench paying-off device as well as paying-off system and paying-off method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310394603XA CN103447325A (en) 2013-09-03 2013-09-03 Safe drawbench paying-off device as well as paying-off system and paying-off method

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Publication Number Publication Date
CN103447325A true CN103447325A (en) 2013-12-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114074127A (en) * 2021-10-28 2022-02-22 江西中核铜业有限公司 Pay-off device for high-speed bare copper wire drawing machine

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3806058A (en) * 1971-07-23 1974-04-23 Ungerer Irma Apparatus for positioning a sheet metal coil in a coilholder
JP2010222111A (en) * 2009-03-24 2010-10-07 Kobe Steel Ltd Delivery machine for weld wire material or weld wire
CN102615118A (en) * 2011-01-30 2012-08-01 江苏高和机电制造有限公司 Drawing machine line laying mechanism
CN102700997A (en) * 2012-06-14 2012-10-03 无锡平盛科技有限公司 Passive pay-off machine
CN202642960U (en) * 2012-06-14 2013-01-02 无锡平盛科技有限公司 Passive paying-out machine
CN102941245A (en) * 2012-11-23 2013-02-27 张家港市恒运新材料科技有限公司 Wire releasing device suitable for bead steel wires and phosphating wires
CN103086190A (en) * 2011-11-07 2013-05-08 上海吴淞电气实业有限公司 Break-proof pay-off rack and usage method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3806058A (en) * 1971-07-23 1974-04-23 Ungerer Irma Apparatus for positioning a sheet metal coil in a coilholder
JP2010222111A (en) * 2009-03-24 2010-10-07 Kobe Steel Ltd Delivery machine for weld wire material or weld wire
CN102615118A (en) * 2011-01-30 2012-08-01 江苏高和机电制造有限公司 Drawing machine line laying mechanism
CN103086190A (en) * 2011-11-07 2013-05-08 上海吴淞电气实业有限公司 Break-proof pay-off rack and usage method thereof
CN102700997A (en) * 2012-06-14 2012-10-03 无锡平盛科技有限公司 Passive pay-off machine
CN202642960U (en) * 2012-06-14 2013-01-02 无锡平盛科技有限公司 Passive paying-out machine
CN102941245A (en) * 2012-11-23 2013-02-27 张家港市恒运新材料科技有限公司 Wire releasing device suitable for bead steel wires and phosphating wires

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114074127A (en) * 2021-10-28 2022-02-22 江西中核铜业有限公司 Pay-off device for high-speed bare copper wire drawing machine
CN114074127B (en) * 2021-10-28 2023-09-29 江西中核铜业有限公司 Paying-off device for high-speed bare copper wire drawing machine

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Application publication date: 20131218