CN103441052B - A kind of drying unit of fluorescent tube - Google Patents

A kind of drying unit of fluorescent tube Download PDF

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Publication number
CN103441052B
CN103441052B CN201310322967.7A CN201310322967A CN103441052B CN 103441052 B CN103441052 B CN 103441052B CN 201310322967 A CN201310322967 A CN 201310322967A CN 103441052 B CN103441052 B CN 103441052B
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China
Prior art keywords
disk
fixed
heating
keeper
heating mantles
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Expired - Fee Related
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CN201310322967.7A
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Chinese (zh)
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CN103441052A (en
Inventor
邱雪明
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HAINING WANLI LIGHTING ELECTRICAL APPLIANCE Co Ltd
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HAINING WANLI LIGHTING ELECTRICAL APPLIANCE Co Ltd
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Priority to CN201310322967.7A priority Critical patent/CN103441052B/en
Publication of CN103441052A publication Critical patent/CN103441052A/en
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Abstract

The invention provides a kind of drying unit of fluorescent tube, belong to technical field of fluorescent lamp production equipment.It solve the problem that fluorescent tube in prior art can not be dry immediately after printing.The drying unit of this fluorescent tube, comprise frame, axial restraint in frame and circumference rotate be provided with rotation axis, rotation axis is coaxially removably fixed with disk one and disk two, disk one circumference in the card of disk two is evenly fixed with keeper one, disk two circumference in the card of disk one is evenly fixed with keeper two, keeper one and both one_to_one corresponding identical with keeper two quantity, the outside portion of disk one first half is also provided with the heating mantles one of semicircular in shape, the outside portion of disk two first half is also provided with the heating mantles two of semicircular in shape, heating mantles one place is provided with the heating arrangements one that can heat disk one first half, heating mantles two place is provided with the heating arrangements two that can heat disk two first half.The present invention has advantage fluorescent tube can dried in time.

Description

A kind of drying unit of fluorescent tube
Technical field
The invention belongs to technical field of fluorescent lamp production equipment, relate to a kind of drying unit, particularly a kind of drying unit of fluorescent tube.
Background technology
Fluorescent lamp divides traditional fluorescent lamp and electrodeless florescent lamp, for people to use based on traditional fluorescent lamp on existing market.Traditional fluorescent lamp and low pressure mercury lamp utilize hypobaric mercury vapour radiates ultraviolet in discharge process, thus make fluorescent material send the principle luminescence of visible ray, and therefore it belongs to low pressure arc discharge light source.
Due to fluorescent lamp use widely, market needs a large amount of fluorescent lamps.Fluorescent lamp, in its manufacturing process, mainly comprises the following steps: 1, shaping, namely processes glass-tube; 2, dusting, namely coats fluorescent material in the inside of fluorescent tube; 3, roasted tube, namely dries tube cell; 4, seal, namely tight to filament, stem stem and the sealing-in of fluorescent tube mouth; 5, be vented, drain by pernicious gases such as fluorescent tube internal oxygen.
But in the prior art, in the manufacturing process of fluorescent lamp, the fluorescent tube of fluorescent lamp is moistening after printing word, label etc., so also need to dry the fluorescent tube of fluorescent lamp, to make fluorescent tube dry.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of drying unit of fluorescent tube, this drying unit has can dry fluorescent tube and the high feature of efficiency.
Object of the present invention realizes by following technical proposal: a kind of drying unit of fluorescent tube, comprise frame, it is characterized in that, axial restraint in described frame and circumference rotate be provided with rotation axis, axial direction and the gravity direction of described rotation axis are perpendicular, described rotation axis is coaxially removably fixed with disk one and disk two, the end and one of described rotation axis can drive its rotating mechanism rotated to be connected, described rotating mechanism comprises the rotaty step motor be fixed in frame, and described disk one is identical with the diameter of disk two, described disk one circumference in the card of disk two is evenly fixed with keeper one, distance between described keeper one and the center of circle of disk one is all identical, described disk two circumference in the card of disk one is evenly fixed with keeper two, distance between described keeper two and the center of circle of disk two is all identical, described keeper one and both one_to_one corresponding identical with keeper two quantity, described keeper one comprises the body one in column, one end face of described body one is fixed in the card of disk one, the other end of body one offers location groove one, the cross section of described location groove one is strip, when keeper one is in immediately below described rotation axis, the length direction of location groove one is identical with gravity direction, described keeper two comprises body two in column and mount pad, described mount pad one end is fixed in the card of disk two, the mount pad other end offers mounting groove, one end of described body two is arranged in mounting groove, also spring is provided with between the bottom land of described mounting groove and body two, described spring one end is fixed on the bottom land of mounting groove, the spring other end is fixed on body two, the other end of described body two offers location groove two, the cross section of described location groove two is strip, when keeper two is in immediately below described rotation axis, the length direction of location groove two is identical with gravity direction, the outside portion of described disk one first half is also provided with the heating mantles one of semicircular in shape, described heating mantles one is fixed in frame, the outside portion of described disk two first half is also provided with the heating mantles two of semicircular in shape, described heating mantles two is fixed in frame, described heating mantles one place is provided with the heating arrangements one that can heat disk one first half, and described heating mantles two place is provided with the heating arrangements two that can heat disk two first half.
The drying unit of this fluorescent tube, its operation principle is as follows: first, one end of fluorescent tube is manually inserted on the keeper two of disk two by operator, make the spring-compressed between keeper two and mount pad, again the other end of fluorescent tube is inserted on the keeper one of disk one, at this moment relies on the restoring force of spring just fluorescent tube can be positioned between disk one and disk two; Then, under the effect of rotating mechanism, fluorescent tube makes it enter into the inside of heating mantles one and heating mantles two from the outside of heating mantles one and heating mantles two along with the rotation of disk one and disk two; Then, under the effect of heating arrangements one and heating arrangements two, fluorescent tube is dried; Finally, fluorescent tube makes it produce from the inside of heating mantles one and heating mantles two along with the rotation of disk one and disk two, unloads fluorescent tube simultaneously, complete the drying operation of fluorescent tube by discharging instrument or device for discharging.
In the drying unit of above-mentioned fluorescent tube, described heating arrangements one comprise burner one and some go out nozzles one, the described nozzles one that go out are fixed on heating mantles one, and go out nozzles one and be between heating mantles one and disk one, go out the crater of nozzles one towards disk one, the described nozzles one that go out are connected with burner one by pipeline; Described heating arrangements two comprise burner two and some go out nozzles two, the described nozzles two that go out are fixed on heating mantles two, and go out nozzles two and be between heating mantles two and disk two, go out the crater of nozzles two towards disk two, described go out nozzles two-way and cross pipeline and be connected with burner two.There is provided burning things which may cause a fire disaster by burner one, flare can by going out in nozzles one to spray, and pass through nozzles one by fire-fighting to the top of a section of fluorescent tube near disk one, just can dry fluorescent tube one section near disk one; There is provided burning things which may cause a fire disaster by burner two, flare can by going out in nozzles two to spray, and pass through nozzles two by fire-fighting to the top of a section of fluorescent tube near disk two, just can dry fluorescent tube one section near disk two.
Alternatively situation, in the drying unit of above-mentioned fluorescent tube, described heating arrangements one comprises several electric heating tubes one, and described electric heating tube one is fixed on heating mantles one, and electric heating tube one is between heating mantles one and disk one; Described heating arrangements two comprises several electric heating tubes two, and described electric heating tube two is fixed on heating mantles two, and electric heating tube two is between heating mantles two and disk two.Electric heating tube one is all connected by circuit with an external power supply with electric heating tube two, and the heat come out by electric heating tube one and electric heating tube two can carry out heating, drying to fluorescent tube.Concrete, be energized to electric heating tube one, the heat produced by electric heating tube one once will distribute at heating mantles, thus dries near disk one one section of fluorescent tube; Be energized to electric heating tube two, the heat produced by electric heating tube two will distribute for two times at heating mantles, dries near disk two one section of fluorescent tube, to realize the effect that fluorescent tube is dried.
In the drying unit of above-mentioned fluorescent tube, described rotating mechanism also comprises driving gear, driven gear and chain drive-belt, described driven gear is fixed on the end of above-mentioned rotation axis, described driving gear is fixed on the output shaft of above-mentioned rotaty step motor, and described chain drive-belt is arranged between driving gear and driven gear.Rotaty step motor works, and drives driving gear to rotate, thus drives driven gear to rotate by chain drive-belt, and the final rotation axis that drives rotates, and fluorescent tube can be made in the process of transport to complete baking operation.
Compared with prior art, the drying unit of this fluorescent tube has the following advantages:
1, the present invention is by burner one with go out nozzles one and can dry fluorescent tube one section near disk one, by burner two with go out nozzles two and can dry fluorescent tube one section near disk two, not only good drying effect, pollution-free, and also efficiency is high.
2, when operator's manual installation fluorescent tube, only the lamp base of fluorescent tube one end need be inserted in the groove two of location, along with the compression of spring, just the lamp base of the fluorescent tube other end can be inserted in the groove one of location, installation location is convenient; And the length direction of location groove one and location groove two also can change along with the rotation of disk one and disk two, for convenience detach.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the sectional structure schematic diagram of keeper two in the present invention.
In figure, 1, frame; 2, rotation axis; 3, disk one; 4, disk two; 5, rotaty step motor; 6, driving gear; 7, driven gear; 8, chain drive-belt; 9, keeper one; 10, keeper two; 10a, body two; 10b, mount pad; 10c, mounting groove; 10d, spring; 10e, location groove two; 11, heating mantles one; 12, burner one; 13, nozzles one are gone out; 14, heating mantles two; 15, burner two; 16, nozzles two are gone out.
Embodiment
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
Embodiment one
As shown in Figure 1, a kind of drying unit of fluorescent tube, comprise frame 1, frame 1 is provided with rotation axis 2 by bearing, rotation axis 2 can axial restraint and circumference rotate, axial direction and the gravity direction of rotation axis 2 are perpendicular, rotation axis 2 is coaxially fixed with disk 1 and disk 24, and the mode that disk 1 and disk 24 are coordinated with keyway by flat key is fixed, disk 1 is identical with the diameter of disk 24, and the end of rotation axis 2 and can drive its rotating mechanism rotated to be connected; Disk 1 circumference in the card of disk 24 is evenly fixed with keeper 1, distance between keeper 1 and the center of circle of disk 1 is all identical, disk 24 circumference in the card of disk 1 is evenly fixed with keeper 2 10, distance between keeper 2 10 and the center of circle of disk 24 is all identical, keeper 1 and both one_to_one corresponding identical with keeper 2 10 quantity; The outside portion of disk 1 first half is also provided with the heating mantles 1 of semicircular in shape, heating mantles 1 is fixed by screws in the side of frame 1, the outside portion of disk 24 first half is also provided with the heating mantles 2 14 of semicircular in shape, heating mantles 2 14 is fixed by screws in the opposite side of frame 1, heating mantles 1 place is provided with the heating arrangements one that can heat disk 1 first half, and heating mantles 2 14 place is provided with the heating arrangements two that can heat disk 24 first half.
As shown in Figure 2, keeper 1 comprises the body one in column, one end face of body one is fixed in the card of disk 1, the other end of body one offers location groove one, the cross section of location groove one is strip, when keeper 1 is in immediately below rotation axis 2, the length direction of location groove one is identical with gravity direction.Keeper 2 10 comprises body two 10a in column and mount pad 10b, mount pad 10b one end is fixed in the card of disk 24, the mount pad 10b other end offers mounting groove 10c, one end of body two 10a is arranged in mounting groove 10c, spring 10d is also provided with between the bottom land of mounting groove 10c and body two 10a, spring 10d one end is fixed on the bottom land of mounting groove 10c, the spring 10d other end is fixed on body two 10a, the other end of body two 10a offers location groove two 10e, the cross section of location groove two 10e is strip, when keeper 2 10 is in immediately below rotation axis 2, the length direction of location groove two 10e is identical with gravity direction.
Rotating mechanism comprises the rotaty step motor 5 be fixed in frame 1, driving gear 6, driven gear 7 and chain drive-belt 8, driven gear 7 is fixed on the end of rotation axis 2, driving gear 6 is fixed on the output shaft of rotaty step motor 5, and chain drive-belt 8 is arranged between driving gear 6 and driven gear 7.Its kind of drive is such, rotaty step motor 5 works, output shaft drives driving gear 6 to rotate, thus drive driven gear 7 to rotate by chain drive-belt 8, because driven gear 7 is fixed on rotation axis 2, rotation axis 2 will be driven to rotate, the final disk 1 that drives rotates together with disk 24, the fluorescent tube be positioned between disk 1 and disk 24 can be made to rotate, in the process of rotating, complete the operation of oven dry.
Heating arrangements one comprise burner 1 and some go out nozzles 1, burner 1 is fixed in frame 1, going out nozzles 1 is all fixed by screws on heating mantles 1, and go out nozzles 1 and be between heating mantles 1 and disk 1, go out the crater of nozzles 1 towards disk 1, and go out nozzles 1 and be connected with burner 1 by pipeline.In the present embodiment, the quantity going out nozzles 1 is 3 ~ 10, as preferably, selects 5.There is provided burning things which may cause a fire disaster by burner 1, flare can by going out in nozzles 1 to spray, and pass through nozzles 1 by fire-fighting to the top of a section of fluorescent tube near disk 1, just can dry fluorescent tube one section near disk 1.
Heating arrangements two comprise burner 2 15 and some go out nozzles 2 16, burner 2 15 is fixed in frame 1, going out nozzles 2 16 is all fixed by screws on heating mantles 2 14, and go out nozzles 2 16 and be between heating mantles 2 14 and disk 24, go out the crater of nozzles 2 16 towards disk 24, and go out nozzles 2 16 and be connected with burner 2 15 by pipeline.In the present embodiment, the quantity going out nozzles 2 16 is 3 ~ 10, as preferably, selects 5.There is provided burning things which may cause a fire disaster by burner 2 15, flare can by going out in nozzles 2 16 to spray, and pass through nozzles 2 16 by fire-fighting to the top of a section of fluorescent tube near disk 24, just can dry fluorescent tube one section near disk 24.
In the present embodiment, burner 1 and burner 2 15, all for being provided the burner of fuel by natural gas, namely while providing heat for fluorescent tube, can also ensure that environment is not contaminated, ensure the healthy of human body.
The drying unit of this fluorescent tube, its operation principle is as follows: first, one end of fluorescent tube is manually inserted on the keeper 2 10 of disk 24 by operator, spring 10d between keeper 2 10 and mount pad 10b is compressed, again the other end of fluorescent tube is inserted on the keeper 1 of disk 1, at this moment relies on the restoring force of spring 10d just fluorescent tube can be positioned between disk 1 and disk 24; Then, under the effect of rotaty step motor 5, disk 1 and disk 24 can be made to rotate along with rotation axis 2, and fluorescent tube makes it enter into the inside of heating mantles 1 and heating mantles 2 14 from the outside of heating mantles 1 and heating mantles 2 14 along with the rotation of disk 1 and disk 24 simultaneously; Then, burner 1 and go out nozzles 1 effect under, near disk 1 one section of fluorescent tube is dried, burner 2 15 and go out nozzles 2 16 effect under, near disk 24 one section of fluorescent tube is dried; Finally, fluorescent tube makes it produce from the inside of heating mantles 1 and heating mantles 2 14 along with the rotation of disk 1 and disk 24, unloads fluorescent tube simultaneously, complete the drying operation of fluorescent tube by discharging instrument or device for discharging.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: in embodiment one, heating arrangements one comprise burner 1 and some go out nozzles 1, heating arrangements two comprise burner 2 15 and some go out nozzles 2 16; And in the present embodiment two, heating arrangements one comprises three electric heating tubes one, and three electric heating tubes one are all fixed on heating mantles 1 by lamp bracket mount pad 10b mono-, and three electric heating tubes one are between heating mantles 1 and disk 1; Heating arrangements two comprises three electric heating tubes two, and three electric heating tubes two are all fixed on heating mantles 2 14 by lamp bracket mount pad 10b bis-, and three electric heating tubes two are between heating mantles 2 14 and disk 24.Three electric heating tubes one are all connected by circuit with an external power supply with three electric heating tubes two, and the heat come out by electric heating tube one and electric heating tube two can carry out heating, drying to fluorescent tube.Concrete, be energized to electric heating tube one, the heat produced by electric heating tube one will distribute for one 11 times at heating mantles, thus dries near disk 1 one section of fluorescent tube; Be energized to electric heating tube two, the heat produced by electric heating tube two will distribute for 2 14 times at heating mantles, dries near disk 24 one section of fluorescent tube, to realize the effect that fluorescent tube is dried.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ 1 herein, frame; 2, rotation axis; 3, disk one; 4, disk two; 5, rotaty step motor; 6, driving gear; 7, driven gear; 8, chain drive-belt; 9, keeper one; 10, keeper two; 10a, body two; 10b, mount pad; 10c, mounting groove; 10d, spring; 10e, location groove two; 11, heating mantles one; 12, burner one; 13, nozzles one are gone out; 14, heating mantles two; 15, burner two; 16, go out the second-class term of nozzles, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.

Claims (4)

1. the drying unit of a fluorescent tube, comprise frame, it is characterized in that, axial restraint in described frame and circumference rotate be provided with rotation axis, axial direction and the gravity direction of described rotation axis are perpendicular, described rotation axis are coaxially removably fixed with disk one and disk two, and the end and of described rotation axis can drive its rotating mechanism rotated to be connected, described rotating mechanism comprises the rotaty step motor be fixed in frame, and described disk one is identical with the diameter of disk two, described disk one circumference in the card of disk two is evenly fixed with keeper one, distance between described keeper one and the center of circle of disk one is all identical, described disk two circumference in the card of disk one is evenly fixed with keeper two, distance between described keeper two and the center of circle of disk two is all identical, described keeper one and both one_to_one corresponding identical with keeper two quantity, described keeper one comprises the body one in column, one end face of described body one is fixed in the card of disk one, the other end of body one offers location groove one, the cross section of described location groove one is strip, when keeper one is in immediately below described rotation axis, the length direction of location groove one is identical with gravity direction, described keeper two comprises body two in column and mount pad, described mount pad one end is fixed in the card of disk two, the mount pad other end offers mounting groove, one end of described body two is arranged in mounting groove, also spring is provided with between the bottom land of described mounting groove and body two, described spring one end is fixed on the bottom land of mounting groove, the spring other end is fixed on body two, the other end of described body two offers location groove two, the cross section of described location groove two is strip, when keeper two is in immediately below described rotation axis, the length direction of location groove two is identical with gravity direction, the outside portion of described disk one first half is also provided with the heating mantles one of semicircular in shape, described heating mantles one is fixed in frame, the outside portion of described disk two first half is also provided with the heating mantles two of semicircular in shape, described heating mantles two is fixed in frame, described heating mantles one place is provided with the heating arrangements one that can heat disk one first half, and described heating mantles two place is provided with the heating arrangements two that can heat disk two first half.
2. the drying unit of fluorescent tube according to claim 1, it is characterized in that, described heating arrangements one comprise burner one and some go out nozzles one, the described nozzles one that go out are fixed on heating mantles one, and go out nozzles one and be between heating mantles one and disk one, go out the crater of nozzles one towards disk one, the described nozzles one that go out are connected with burner one by pipeline; Described heating arrangements two comprise burner two and some go out nozzles two, the described nozzles two that go out are fixed on heating mantles two, and go out nozzles two and be between heating mantles two and disk two, go out the crater of nozzles two towards disk two, described go out nozzles two-way and cross pipeline and be connected with burner two.
3. the drying unit of fluorescent tube according to claim 1, is characterized in that, described heating arrangements one comprises several electric heating tubes one, and described electric heating tube one is fixed on heating mantles one, and electric heating tube one is between heating mantles one and disk one; Described heating arrangements two comprises several electric heating tubes two, and described electric heating tube two is fixed on heating mantles two, and electric heating tube two is between heating mantles two and disk two.
4. the drying unit of fluorescent tube according to claim 1, it is characterized in that, described rotating mechanism also comprises driving gear, driven gear and chain drive-belt, described driven gear is fixed on the end of above-mentioned rotation axis, described driving gear is fixed on the output shaft of above-mentioned rotaty step motor, and described chain drive-belt is arranged between driving gear and driven gear.
CN201310322967.7A 2013-07-29 2013-07-29 A kind of drying unit of fluorescent tube Expired - Fee Related CN103441052B (en)

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CN104599920B (en) * 2015-02-04 2018-02-16 李家凌 A kind of splicer
CN106216202A (en) * 2016-10-17 2016-12-14 苏州承腾电子科技有限公司 A kind of LED lamp tube apparatus for baking
WO2021128112A1 (en) * 2019-12-26 2021-07-01 安徽世林照明股份有限公司 Tube baking furnace for baking glass tube

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KR100628735B1 (en) * 2005-03-04 2006-09-29 주식회사 디엠에스 a apparatus and a method for coating fluorescent layer
JP2007048713A (en) * 2005-08-12 2007-02-22 Matsushita Electric Ind Co Ltd Manufacturing method of fluorescent lamp
KR100816860B1 (en) * 2007-04-25 2008-03-26 금호전기주식회사 Apparatus for drying for bulb
CN101206982A (en) * 2007-07-03 2008-06-25 宜兴市万象灯具有限公司 Technique and device for bepowdering on helical fluorescent lamp tube
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CN202384290U (en) * 2011-12-23 2012-08-15 颜良德 Tube washing, coating and drying all-in-one machine for production of energy-saving lamp

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