CN103439106A - Synchronous detection device of double-drive transmission equipment - Google Patents
Synchronous detection device of double-drive transmission equipment Download PDFInfo
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- CN103439106A CN103439106A CN2013103593466A CN201310359346A CN103439106A CN 103439106 A CN103439106 A CN 103439106A CN 2013103593466 A CN2013103593466 A CN 2013103593466A CN 201310359346 A CN201310359346 A CN 201310359346A CN 103439106 A CN103439106 A CN 103439106A
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Abstract
A synchronous detection device of double-drive transmission equipment comprises a first motor, a second motor, a first driving shaft, a second driving shaft, a first power output device, a second power output device, a first workpiece to be detected, a second workpiece to be detected, a first proximity switch, a second proximity switch, a first supporting frame, a second supporting frame and a signal comparing element. The first workpiece to be detected and the second workpiece to be detected are identical in structure, and both structurally comprise circular rings fixedly connected on the end portions, wherein a plurality of columns are fixedly and evenly distributed on the peripheral surfaces of the circular rings in the circumferential direction. The motors output power to the power output devices through the driving shafts, the workpieces to be detected are fixedly mounted on the driving shafts, and the proximity switches are mounted on the supporting frames, and the signal acquisition ends of the proximity switches correspond to the columns on the workpieces to be detected. The signal output end of the first proximity switch and the signal output end of the second proximity switch are connected with the signal comparing element through cables respectively. The synchronous detection device of the double-drive transmission equipment has the advantages that the detection device can be free of the restriction of the rotating speed, the mounting positions, the vibration conditions and the like of the equipment, can be applied to the environment without an encoder, a PLC system or a high-speed counting module, and is convenient to mount and maintain, and the whole device is high in performance cost ratio.
Description
Technical field
The present invention relates to the detection technique field of plant equipment, specifically a kind of two drive apparatus sync detection device that drives.
Background technology
Sintering machine in the major equipment used in iron-smelter and central cooler are all two drive transmission, frequency controls.In operational process, often due to electrical fault or reductor fault or disconnect coupling, transmission gear failure and other reasons even, and it is inconsistent to cause reaching two rotating speeds of sintering machine or central cooler.Can cause very big damage to equipment itself under this operating mode, if find in time to get rid of, will not produce serious consequence.
At present, two drive apparatus that drive are carried out the synchronous procedure detected and mainly contain:
(1) by two cover synchronous drive mechanisms, as be arranged on shaft end or driver output shaft end after the motor of synchronous drive mechanism, even in the middle of driving shaft, an incremental encoder is installed respectively, and to them, rotating speed is separately detected;
(2) signal two scramblers spread out of accesses respectively the specialized high-speed counting module in PLC;
(3) PLC is carried out to program composition, two code device signals are compared, the switching value signal of output alarm or shutdown.
But this detection mode has strict requirement for the applicable performance of installation site, the diameter of axle, the range of speeds, Vibration Condition, PLC, incremental encoder parameter etc. in application process.In actual use, the serviceable life generation greatly impact of on-the-spot vibration state on scrambler; And, due to installation site, make very inconvenience of a checking maintenance.For scrambler itself, require its sensing range and diameter be installed all will meet the requirements simultaneously; For the PLC system, require it that special-purpose high speed counting module must be arranged, at some on-the-spot above-mentioned several requirement condition, be difficult to possess simultaneously.In general, above-mentioned detection mode exists that the use and maintenance cost is high, serviceable life is short, be unfavorable for the defects such as a checking maintenance.
Summary of the invention
The object of the present invention is to provide a kind of easy for installation, be beneficial to a checking maintenance, and cheap, applicability is strong two drive apparatus sync detection devices that drive.
The present invention solves the technical scheme that its technical matters takes: a kind ofly twoly drive the drive apparatus sync detection device, comprise the first motor, the second motor, the first driving shaft, the second driving shaft, the first PTO, the second PTO, the first detected member, the second detected member, the first approach switch, the second approach switch, the first bracing frame, the second bracing frame and signal comparing element; Described the first detected member is identical with the structure of the second detected member, the annulus be bolted for end and be fixedly installed a plurality of cylinders the outer peripheral face of annulus is circumferentially uniform; Wherein the first motor is delivered to the first PTO by the first driving shaft by power, the first detected member is fixedly mounted on the first driving shaft, and the first approach switch is arranged on the first bracing frame and its signals collecting end correspondence is packed in the cylinder on the first detected member on the first driving shaft; Similarly, the second motor is delivered to the second PTO by the second driving shaft by power, the second detected member is fixedly mounted on the second driving shaft, and the second approach switch is arranged on the second bracing frame and its signals collecting end correspondence is packed in the cylinder on the second detected member on the second driving shaft; The signal output part of described the first approach switch and described the second approach switch is connected to two of described signal comparing element independently input ends by cable respectively.
Further, be provided with the anti-slip rubber circle between the installation surface of contact of the first detected member and the first driving shaft; Similarly, also be provided with the anti-slip rubber circle between the installation surface of contact of the second detected member and the second driving shaft.
Further, described the first approach switch and described the second approach switch are passive approach switch or vortex type proximity switch or capacitive approach switch.
This sync detection device involved in the present invention compared with prior art, there is following outstanding advantage and beneficial effect: use this pick-up unit when meeting whether equipment is synchronously detected, can not be subject to the restriction of the rotational speed, installation site, vibration state etc. of equipment, can be applicable to not have scrambler and PLC system there is no the environment of high speed counting module, convenient for installation and maintenance, the cost performance of single unit system has obvious advantage.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
The front view that Fig. 2 is the detected member deployed condition;
The vertical view that Fig. 3 is the detected member deployed condition;
Fig. 4 is the structural representation after the docking of detected member end;
In figure: 11 first motors, 12 first driving shafts, 13 first PTO, 14 first detected member, 15 first approach switchs, 16 first bracing frames, 21 second motors, 22 second driving shafts, 23 second PTO, 24 second detected member, 25 second approach switchs, 26 second bracing frames, 3 signal comparing elements, 41 rectangle iron plates, 42 cylinders, 43 through holes, 44 bolts, 5 anti-slip rubber circles.
Embodiment
Understand for convenience technology contents of the present invention, below in conjunction with accompanying drawing, technical scheme of the present invention is further described.
As shown in Figure 1, a kind of two drive apparatus sync detection device that drives, comprise the first motor 11 and the second motor 21, the first driving shaft 12 and the second driving shaft 22, the first PTO 13 and the second PTO 23, the first detected member 14 and the second detected member 24 and signal comparing element 3 that structure is identical, also comprise type and model all consistent the first approach switch 15 and the second approach switch 25 and correspondingly with it be used for respectively supporting the first bracing frame 16 and the second bracing frame 26 that above-mentioned the first approach switch 15 and the second approach switch 25 are installed; Described the first detected member 14 and the second detected member 24 are that end is bolted circular and on the outer peripheral face of annulus circumferential a plurality of cylinders 42 of uniform fixedly welding; Wherein the first motor 11 is delivered to the first PTO 13 by the first driving shaft 12 by power, the first detected member 14 is fixedly mounted on the first driving shaft 12, and the first approach switch 15 is arranged on the first bracing frame 16 and its signals collecting end correspondence is packed in the free end of the cylinder 42 on the first detected member 14 on the first driving shaft 12; Similarly, the second motor 21 is delivered to the second PTO 23 by the second driving shaft 22 by power, the second detected member 24 is fixedly mounted on the second driving shaft 22, and the second approach switch 25 is arranged on the second bracing frame 26 and its signals collecting end correspondence is packed in the free end of the cylinder 42 on the second detected member 24 on the second driving shaft 22; The signal output part of described the first approach switch 15 and described the second approach switch 25 is connected to two of described signal comparing element 3 independently input ends by cable respectively.
As shown in Figures 2 to 4, described the first detected member 14 and the second detected member 24 are made process and are: at first according to the diameter of axle of the driving shaft (i.e. the first driving shaft 12 and the second driving shaft 22) of installation place, getting this rectangle iron plate 41 of rectangle iron plate 41(adapted with the girth of the corresponding diameter of axle is exactly a rectangular sheet iron in fact, and the length of this rectangle iron plate 41 should be slightly larger than the girth of the shaft part of corresponding driving shaft); Then, weld a plurality of height, cross section and the identical cylinder 42 in interval each other at got rectangle iron plate 41 upper surfaces, the concrete quantity of the cylinder 42 welded is determined according to the rotating speed of on-the-spot driving shaft, and is respectively equipped with tapped through hole 43 at the two ends of rectangle iron plate 41; During use, by the two ends of rectangle iron plate 41 to curved, curve an annulus, now the lower surface of rectangle iron plate 41 forms the inner circumferential surface of annulus, the upper surface of rectangle iron plate 41 forms the external peripheral surface of annulus, the inner circumferential surface of annulus is attached on the outer peripheral face of driving shaft, between the outer peripheral face of the inner circumferential surface of annulus and corresponding driving shaft, an anti-slip rubber circle 5 preferably is set; Finally, with bolt 44, by described tapped through hole 43, detected member (referring to the first detected member 14 and the second detected member 24) is fixed on driving shaft (referring to the first driving shaft 12 and the second driving shaft 22).
The first detected member 14 and the second detected member 24 are arranged on respectively the first driving shaft 12 and guarantee consistent with the installation site that needs only both on the second driving shaft 22; So be not strict with very much the installation site of detected member on driving shaft in the present invention, more flexible; The first approach switch 15 and the second approach switch 25 are fixedly mounted on respectively on the first bracing frame 16 and the second bracing frame 26, and the distance of the cylinder 42 on they and detected device is decided by the measurement characteristics of selected approach switch (referring to the first approach switch 15 and the second approach switch 25); The output signal of two approach switchs (referring to the first approach switch 15 and the second approach switch 25) is respectively by the corresponding access of the control cables signal signal input part independently of two on components and parts 3 relatively; According to field condition, contrast is set by signal comparison components and parts 3, the detection signal whether output is synchronous.
Above-mentioned approach switch (referring to the first approach switch 15 and the second approach switch 25) also is proximity switch, claim again static position switch, its pick-up unit that can be used as a kind of non-contact type is used, and is used for detecting the part rotating speed or for frequency conversion counter, variable-frequency pulse generator etc.
In general commercial production place, usually all select vortex type proximity switch and capacitive approach switch.Because these two kinds of approach switchs are lower to the requirement condition of environment.When measurand is conductive body maybe can be fixed on an object on metal object the time, generally all select vortex type proximity switch, because high, the anti-environmental interference performance of its response frequency is good, applied range, price are lower.If measured object is permeability magnetic material or in order to distinguish while being embedded in magnet steel in testee with it at a synkinematic object, should select proximity Hall switch, its price is minimum.No matter select which kind of approach switch, all should note the requirement to indices such as operating voltage, load current, response frequency, detection distances.
The approach switch used can be: passive approach switch, and this switch does not need power supply, by the closure state of magnetic force induction gauge tap; When magnetic or the close switch of irony trigger (being each cylinder 42 in the present invention) magnetic field, and the inner magneticaction control of switch is closed, and characteristics are not need power supply, contactless, non-maintaining, environmental protection.Can be also vortex type proximity switch, this switch also be inductance approach switch sometimes; It is to utilize conductive body when approaching this and can generate an electromagnetic field approach switch, makes interior of articles produce eddy current; This eddy current reacts to approach switch, and switch internal circuit parameter is changed, and identify thus and have or not conductive body to shift near, and then the on-off of gauge tap; The object that this approach switch can detect must be electric conductor; When there being object (being each cylinder 42 in the present invention) to shift to approach switch, and while being close to certain distance, displacement transducer just has " perception ", and switch just can move, and this distance is cried " detect apart from " usually; Detecting apart from different of different approach switchs.So the measurement characteristics that kind and the model apart from by selected approach switch (referring to the first approach switch 15 and the second approach switch 25) of cylinder 42 ends on the first approach switch 15 and the second approach switch 25 and detected device possess decides.
As the cylinder 42 on the detected member in the present invention (referring to the first detected member 14 and the second detected member 24), each cylinder 42(is tested test object) be by certain time interval, shift to one by one approach switch, another ground leaves, and so constantly repeats.Different approach switchs is different to the responding ability of detected object; This response characteristic is called as " response frequency ".So, by the distribution situation of rotating speed and the cylinder on detected member 42 of driving shaft, determine type and the model of the approach switch used, or the type of selected approach switch and model are determined the number of the cylinder 42 on detected member.
Because the bracing frame (referring to the first bracing frame 16 and the second bracing frame 26) of above-mentioned installation approach switch does not all contact with driving shaft, motor (referring to the first motor 11 and the second motor 21) and PTO (referring to the first PTO and the second PTO), so driving shaft, motor and the PTO shock conditions in operational process can not have influence on the measurement result of approach switch.
In the present invention, make the position consistency of the position of the first detected member 14 of described the first approach switch 15 correspondences second detected member 24 corresponding with described the second approach switch 25 during entry into service, if the rotational synchronization of the first driving shaft 12 and the second driving shaft 22, the first approach switch 15 is the same with the frequency of the cylinder detected 42 of the second approach switch 25 outputs, otherwise, have rotating deviation, the rotation of the first driving shaft 12 and the second driving shaft 22 is asynchronous.
Claims (3)
1. one kind pair is driven the drive apparatus sync detection device, it is characterized in that:
Comprise the first motor, the second motor, the first driving shaft, the second driving shaft, the first PTO, the second PTO, the first detected member, the second detected member, the first approach switch, the second approach switch, the first bracing frame, the second bracing frame and signal comparing element;
Described the first detected member is identical with the structure of the second detected member, is annulus that end is bolted and is fixedly installed a plurality of cylinders the outer peripheral face of annulus is circumferentially uniform;
Wherein the first motor is delivered to the first PTO by the first driving shaft by power, the first detected member is fixedly mounted on the first driving shaft, and the first approach switch is arranged on the first bracing frame and the signals collecting end correspondence of the first approach switch is packed in the cylinder on the first detected member on the first driving shaft;
The second motor is delivered to the second PTO by the second driving shaft by power, the second detected member is fixedly mounted on the second driving shaft, and the second approach switch is arranged on the second bracing frame and the signals collecting end correspondence of the second approach switch is packed in the cylinder on the second detected member on the second driving shaft;
The signal output part of described the first approach switch and described the second approach switch is connected to two of described signal comparing element independently input ends by cable respectively.
2. a kind of pair according to claim 1 is driven the drive apparatus sync detection device, it is characterized in that: between the installation surface of contact of the first detected member and the first driving shaft, be provided with the anti-slip rubber circle; Similarly, also be provided with the anti-slip rubber circle between the installation surface of contact of the second detected member and the second driving shaft.
3. a kind of pair according to claim 1 and 2 is driven the drive apparatus sync detection device, and it is characterized in that: described the first approach switch and described the second approach switch are passive approach switch or vortex type proximity switch or capacitive approach switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103593466A CN103439106A (en) | 2013-08-16 | 2013-08-16 | Synchronous detection device of double-drive transmission equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103593466A CN103439106A (en) | 2013-08-16 | 2013-08-16 | Synchronous detection device of double-drive transmission equipment |
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| CN103439106A true CN103439106A (en) | 2013-12-11 |
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| CN2013103593466A Pending CN103439106A (en) | 2013-08-16 | 2013-08-16 | Synchronous detection device of double-drive transmission equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107289897A (en) * | 2017-05-22 | 2017-10-24 | 武汉思凯精冲模具有限责任公司 | A kind of windscreen wiper power driving module scrapes angle and backlash detecting device and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60109656A (en) * | 1983-11-14 | 1985-06-15 | Mitsubishi Electric Corp | Device for detecting breakage of shear pin |
| CN1643242A (en) * | 2002-09-30 | 2005-07-20 | 洋马株式会社 | Device for discriminating engine crank angle |
| US20090095089A1 (en) * | 2007-10-16 | 2009-04-16 | Razzacki Syed T | Index torque measurement system and method |
| CN101413844A (en) * | 2008-11-21 | 2009-04-22 | 友达光电（苏州）有限公司 | Synchronous detection device and method and cutting equipment using the synchronous detection device |
| CN203422222U (en) * | 2013-08-16 | 2014-02-05 | 济钢集团有限公司 | Dual-drive transmission equipment synchronous detection device |
-
2013
- 2013-08-16 CN CN2013103593466A patent/CN103439106A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60109656A (en) * | 1983-11-14 | 1985-06-15 | Mitsubishi Electric Corp | Device for detecting breakage of shear pin |
| CN1643242A (en) * | 2002-09-30 | 2005-07-20 | 洋马株式会社 | Device for discriminating engine crank angle |
| US20090095089A1 (en) * | 2007-10-16 | 2009-04-16 | Razzacki Syed T | Index torque measurement system and method |
| CN101413844A (en) * | 2008-11-21 | 2009-04-22 | 友达光电（苏州）有限公司 | Synchronous detection device and method and cutting equipment using the synchronous detection device |
| CN203422222U (en) * | 2013-08-16 | 2014-02-05 | 济钢集团有限公司 | Dual-drive transmission equipment synchronous detection device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107289897A (en) * | 2017-05-22 | 2017-10-24 | 武汉思凯精冲模具有限责任公司 | A kind of windscreen wiper power driving module scrapes angle and backlash detecting device and method |
| CN107289897B (en) * | 2017-05-22 | 2019-03-19 | 武汉思凯精冲模具有限责任公司 | A kind of windscreen wiper power driving module scrapes angle and backlash detecting device and method |
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Application publication date: 20131211 |