Summary of the invention
The object of the present invention is to provide a kind of not only preparation cost low, and the preparation method of graphite carbon sleeve gradient oxidation resistant coating simple to operate, that preparation cycle is short.
The invention provides a kind of preparation method of graphite carbon sleeve gradient oxidation resistant coating, graphite carbon sleeve is carried out to surface preparation; The presoma for preparing graphite carbon sleeve gradient oxidation resistant coating with polyaluminocarbosilane (PACS) conduct, it is high that polyaluminocarbosilane (PACS) has a ceramic yield, anti-oxidant and the good advantage of high-temperature resistant result, pre-treatment is flooded to the xylene solution of polyaluminocarbosilane (PACS) under complete graphite carbon sleeve vacuum, after vacuum state keeps 1~10min, 2~10MPa impregnating by pressure, put into electric furnace after oven dry and be warming up to 1100 ℃~1600 ℃, the standby graphite carbon sleeve gradient oxidation resistant coating of cracking.
For achieving the above object, the technical solution used in the present invention is specific as follows:
A kind of graphite carbon sleeve gradient coating for resisting oxidation preparation method, the preparation method is as follows: (1), graphite carbon sleeve pre-treatment: graphite carbon sleeve is carried out to surface preparation, first surface finish, then cleaned, finally carry out drying; (2), solution preparation: polyaluminocarbosilane (PACS) is dissolved in to dimethylbenzene, and heated and stirred is mixed with the polyaluminocarbosilane (PACS) of 30wt.%~60wt.%/xylene solution; (3), impregnation stage: impregnation stage is divided into vacuum impregnation and impregnating by pressure, vacuum impregnation is by through step 1) graphite carbon sleeve pre-treatment sample piece after processing is placed in impregnating autoclave, vacuumize, the above-mentioned PACS/ xylene solution prepared is injected to tank, keep vacuum impregnation 1~10min under vacuum state; Impregnating by pressure is: the 2~10MPa that pressurizes after vacuum impregnation, keep pressure impregnation 1~5 hour, and flood complete the taking-up afterwards from impregnating autoclave; (4), baking stage: the graphite carbon sleeve after dipping that will take out is dried; (5), roasting cleavage stages: pass through again inert atmosphere after oven dry at 500~1600 ℃ of lower sintering, roasting insulation 2~4 hours; (6), repeating step (3) is to step (5) 3-7 time, finally obtains the graphite carbon sleeve gradient coating for resisting oxidation.
In described step (4) baking stage, bake out temperature is 50-200 ℃; Drying time is 3-8 hour; Preferably bake out temperature is 100-200 ℃; Drying time is 5-8 hour; More preferably bake out temperature is 100 ℃; Drying time is 5 hours;
In described step (5) roasting cleavage stages, graphite carbon sleeve after drying is put into to atmosphere furnace, pass into rare gas element as shielding gas, the temperature rise rate of controlled atmosphere furnace is 0.1~2 ℃/min subsequently, and furnace temperature is risen to 500-1000 ℃ of insulation 1~2 hour; Then continue to heat up, temperature rise rate is 0.1~2 ℃/min, furnace temperature is risen to 1100-1600 ℃ and be incubated 1~2 hour again, is down to room temperature with the speed of 2-10 ℃/min subsequently, after blow-on, takes out, and obtains the graphite carbon sleeve gradient coating for resisting oxidation;
Preferably pass into rare gas element as shielding gas, the temperature rise rate of controlled atmosphere furnace is 1~2 ℃/min subsequently, and furnace temperature is risen to 800-1000 ℃ of insulation 1~2 hour; Then continue to heat up, temperature rise rate is 1~2 ℃/min, furnace temperature is risen to 1400-1600 ℃ and be incubated 1~2 hour again, is down to room temperature with the speed of 2-8 ℃/min subsequently;
More preferably pass into rare gas element as shielding gas, the temperature rise rate of controlled atmosphere furnace is 2 ℃/min subsequently, and furnace temperature is risen to 800 ℃ of insulations 2 hours; Then continue to heat up, temperature rise rate is 2 ℃/min, furnace temperature is risen to 1500 ℃ and be incubated 2 hours again, is down to room temperature with the speed of 5 ℃/min subsequently;
At described step (3) impregnation stage: vacuum impregnation is by through step 1) graphite carbon sleeve pre-treatment sample piece after processing is placed in impregnating autoclave, is evacuated to 0 to negative 1MPa; Limited being evacuated to-0.1 is to-0.8MPa, and preferably-0.1 to-0.8MPa, choosing-0.18MPa is more arranged;
Preferably at described step (3) impregnation stage: vacuum impregnation is by through step 1) graphite carbon sleeve pre-treatment sample piece after processing is placed in impregnating autoclave, be evacuated to negative 0.1MPa, the above-mentioned PACS/ xylene solution prepared is injected to tank, keep vacuum impregnation 10min under vacuum state; Impregnating by pressure is: the 5MPa that pressurizes after vacuum impregnation, keep pressure impregnation 3 hours, and flood complete the taking-up afterwards from impregnating autoclave.
Preferably, in described step (5) roasting cleavage stages, the graphite carbon sleeve after drying is put into to atmosphere furnace, pass into rare gas element as shielding gas, the temperature rise rate of controlled atmosphere furnace is 0.1 ℃/min subsequently, and furnace temperature is risen to 650 ℃ of insulations 2 hours; Then continue to heat up, temperature rise rate is 2 ℃/min, furnace temperature is risen to 1400 ℃ and be incubated 2 hours again, is down to room temperature with the speed of 5 ℃/min subsequently, after blow-on, takes out, and obtains the graphite carbon sleeve gradient coating for resisting oxidation;
For step 6), preferably repeating step (3), to step (5) 3-5 time, more selects 3-4 time or 5 times or 7 times most preferably 3 times.
The present invention also provides a kind of graphite carbon sleeve gradient coating for resisting oxidation prepared as preceding method; prepared graphite carbon sleeve gradient coating for resisting oxidation is protected graphite material 1000 hours in 1100 ℃ of still airs; oxidation weight loss is less than 0.53wt.%; 1100 ℃ of anti-thermal shocks do not come off for 100 times, and use temperature reaches 2000 ℃.
Technique of the present invention is simple, easy to operate, lower than the vapour deposition process cost; Adopt under vacuum state and inject steeping fluid, there is good perviousness, can infiltrate trickle hole and the top coat in graphite matrix surface, strengthen oxidation-resistance; Adopt 2~10MPa impregnating by pressure, there is high dipping efficiency, the immersion graphite carbon sleeve matrix inside that steeping fluid under high pressure can be more deep, progressively fill the graphite carbon sleeve internal void, form gradient cladding, there is pinning effect, not only strengthened oxidation-resistance, and also helpful to heat-shock resistance; Method of the present invention has solved the poor problem of coating heat-shock resistance, and than the standby transition layer technique of traditional RESEARCH OF PYROCARBON or BN legal system, operation greatly reduces, and dipping efficiency obviously improves, and the dipping number of times significantly reduces.The graphite carbon sleeve gradient oxidation resistant coating even compact of gained, have good anti-oxidant and high-temperature resistant result.
The present invention obtains the graphite carbon sleeve gradient coating for resisting oxidation by vacuum/high-pressure impregnation.This coating effective constituent SiC can immerse graphite carbon sleeve inside, in material internal and surperficial distribution gradient, plays pinning effect, and good with graphite carbon sleeve substrate bonding strength, and density is high, and even thickness, without through-wall crack and micropore.The single coating that the gained coating is distribution gradient, technique is simple, easy to operate, and reaction time is short, and cost is low.And the presoma of graphite carbon sleeve gradient coating for resisting oxidation has adopted polyaluminocarbosilane (PACS), greatly improved the high thermal resistance of ceramic yield and coating.The technique preparation is simple, and easy to operate, raw material is easy to get, and preparation cost is lower.Prepared graphite carbon sleeve gradient coating for resisting oxidation can be protected graphite material 1000 hours in 1100 ℃ of still airs, and oxidation weight loss is less than 0.53wt.%, and 1100 ℃ of anti-thermal shocks do not come off for 100 times.
In conjunction with technical solution of the present invention, the technique effect reached also comprises:
1) described SiC oxidation resistant coating, the advantage such as its presoma is polyaluminocarbosilane (PACS), has a ceramic yield high, and anti-oxidant and high-temperature resistant result is good;
2) described steeping fluid, its concentration 30wt.%~60wt.%, improved dipping efficiency, reduced the dipping number of times; Described dipping number of times can be according to dipping concentration and impregnation pressure adjustment, conveniently, flexibly; And impregnation sintering has guaranteed homogeneity and the compactness of gained coating repeatedly, avoid the existence of dipping " blind area ";
3) described sintering process, at 1100 ℃~1600 ℃, be incubated 1~4 hour, makes the complete crystallization of gained SiC coating, improves its coating compactness and mechanical property;
4) described have high dipping efficiency, steeping fluid under high pressure can the hole of more deep immersion graphite carbon sleeve matrix inside in, when progressively filling the graphite carbon sleeve internal void, form gradient cladding, there is pinning effect, not only strengthened oxidation-resistance, and also helpful to heat-shock resistance; High-pressure impregnation has solved the poor problem of coating heat-shock resistance, than traditional RESEARCH OF PYROCARBON or BN, prepares transition layer technique, and operation greatly reduces, and the dipping efficiency obviously improve, the dipping number of times significantly reduce;
5) preparation technology of described gradient cladding all adopts impregnation technology, do not need to adopt such as vapour deposition process, gas phase siliconising method etc., have that technique is simple, cost is low, easy to operate, can prepare the advantages such as large-scale and complex-shaped composite element, material composition and structure be controlled, and be easy to suitability for industrialized production.
6) the present invention is equally applicable to the preparation of all carbonaceous material oxidation resistant coating.
Above these sintering temperatures and time, impregnating process comprise impregnation pressure and have synergy mutually between the time, not isolated parameter, can not by prior art, openly be caused whole invention not possess creativeness because of one of them or some parameters, consider that invention possesses the whether creative main integral body of the technical scheme from invention and considers, the present invention is just by the combination of above-mentioned parameter feature, its synergy has obtained unforeseeable technique effect, make invention possess creativeness, the parameter index value of specifically putting down in writing referring to comparative example in table 1.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Embodiment 1:
1) pre-treatment of graphite carbon sleeve: graphite carbon sleeve is carried out to surface finish, polished finish, then clean up, put into baking oven and dry;
2) get polyaluminocarbosilane (PACS), be dissolved in dimethylbenzene, be mixed with the xylene solution of the PACS of 40wt.% through 70 ℃ of heated and stirred;
3) graphite sample piece is placed in to impregnating autoclave, is evacuated down to-0.1MPa, the solution that is 40wt.% by above-mentioned concentration injects tank, keep the vacuum state dipping after 5 minutes, the 2MPa that adds high pressure dipping 2 hours then takes out graphite carbon sleeve from impregnating autoclave, dries 4 hours for 200 ℃;
4) graphite carbon sleeve after drying is put into to atmosphere furnace, pass into argon gas as shielding gas, the temperature rise rate of controlled atmosphere furnace is that 0.1 ℃/min is warming up to 650 ℃ of insulations 2 hours subsequently, then be warming up to 1400 ℃ of insulations 2 hours with 2 ℃/min, be down to room temperature with the speed of 2 ℃/min subsequently, take out the graphite carbon sleeve with the SiC gradient protective coating after blow-on, after cleaning, drying, repeat above-mentioned technique, infiltration pyrolysis is 7 times repeatedly, dipping concentration is 40wt.%, soaks once and burns once, and sintering schedule is identical; The SiC gradient protective coating that obtains graphite carbon sleeve after 7 infiltration pyrolysis is the graphite carbon sleeve gradient coating for resisting oxidation; Prepared compound coating can be protected graphite carbon sleeve 1000 hours in 1100 ℃ of still airs, oxidation weight loss 0.51wt.%, and 1100 ℃ of anti-thermal shocks do not come off for 100 times.
Embodiment 2:
The pre-treatment of graphite carbon sleeve and the preparation of dipping solution are identical with embodiment 1, and dipping, oven dry, pyroprocessing and vacuum tightness, impregnation pressure (2MPa) are also identical; Impregnation concentration is changed into: 60wt.%, the infiltration pyrolysis number of times changes into 3 times, and 3 times impregnating cracking technology is all corresponding with embodiment 1; The SiC gradient protective coating that obtains graphite carbon sleeve after 3 infiltration pyrolysis is the graphite carbon sleeve gradient coating for resisting oxidation.Prepared gradient cladding can be protected graphite material 1000 hours in 1100 ℃ of still airs, oxidation weight loss 0.52wt.%, and 1100 ℃ of anti-thermal shocks do not come off for 100 times.
Embodiment 3:
The pre-treatment of graphite carbon sleeve and the preparation of dipping solution are identical with embodiment 1, and dipping, oven dry, pyroprocessing and vacuum tightness are also identical; Change impregnation concentration into 60wt.%, impregnation pressure changes 5MPa into, and the infiltration pyrolysis number of times changes into 3 times, and 3 times impregnating cracking technology is all corresponding with embodiment 1; Obtain the SiC gradient protective coating of graphite carbon sleeve after 3 infiltration pyrolysis.Prepared gradient cladding can be protected graphite material 1000 hours in 1100 ℃ of still airs, oxidation weight loss 0.50wt.%, and 1100 ℃ of anti-thermal shocks do not come off for 100 times.
By gained with the SiC gradient protective coating, be (ARLX ' TRA type) x-ray diffractometer analytic sample graphite carbon sleeve for of graphite carbon sleeve gradient coating for resisting oxidation, the diffraction peak (seeing Fig. 2) that discovery coating gained collection of illustrative plates is graphite, silicon carbide and micro-silicon-dioxide.
Comparative example, design parameter sees the following form 1, table 1 parameter comparison table:
The obtaining of above parameter index value has benefited from technical scheme limiting sintering temperature and time, impregnating process comprises impregnation pressure and has synergy mutually between the time, makes invention technical scheme integral body obtain unforeseeable technique effect.In above-mentioned table 1, the content of record, the graphite carbon sleeve antioxidant property that can reflect embodiment of the present invention 1-3 from work-ing life significantly improves, and simple, easy to operate by the known technique of preparation technology, reaction time is short, and cost is low; High-temperature resistant result can show from the use temperature of table 1 well, and heat-shock resistance can the folding strength index from table 1 be considered etc.In a word, technical scheme of the present invention, solved Related Technical Issues, obtained good technique effect.
Be only below the preferred embodiment of the present invention, protection scope of the present invention also not only is confined to above-described embodiment, with the present invention, conceives various process programs without substantial differences all in protection scope of the present invention.The present invention elaborates it by embodiment, and still, any form that does not exceed the claim protection domain that those skilled in the art made on this basis and the variation of details, all belong to invention which is intended to be protected.