CN103419099A - Five-shaft cutter grinding machine - Google Patents
Five-shaft cutter grinding machine Download PDFInfo
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- CN103419099A CN103419099A CN2013103459556A CN201310345955A CN103419099A CN 103419099 A CN103419099 A CN 103419099A CN 2013103459556 A CN2013103459556 A CN 2013103459556A CN 201310345955 A CN201310345955 A CN 201310345955A CN 103419099 A CN103419099 A CN 103419099A
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Abstract
A five-shaft cutter grinding machine comprises a steel frame base, a filtering water tank, a platform, an X shaft, a precision rotary shaft, a cutter bar stock supporting frame, a Y shaft, a main shaft, a grinding wheel set, a rotary shaft, a stand column, a Z shaft, a bar stock far-end supporting module and a nozzle. Compared with most products of the same type abroad where the technologies like servomotor driving and worm and gear drive are adopted, the precise rotary shaft adopted in the five-shaft cutter grinding machine is driven by a direct driving type motor, does not need the intermediate transmission link, and has higher movement speed. Particularly, the intermediate transmission link does need to be used for transmitting movement, so that rotation gaps generated by a worm and gear transmission mechanism and other transmission mechanisms are completely eliminated. The five-shaft cutter grinding machine has the advantages that the rotation speed is high, waterproof sealing is achieved, the cutter bar stock automatic clamping function is achieved, precision is high, the structure is compact, and the grinding machine is modularized. Therefore, a comprehensive optimized solution is provided for cutter precise machining.
Description
Technical field
The present invention relates to a kind of process equipment, relate in particular to a kind of five axle cutter sharpeners.
Background technology
Cutter is the professional tool for the processing precise part as Digit Control Machine Tool, the height of himself precision is directly determining the precision by the precision component of its processing, develop rapidly along with accurate industrial technology, requirement on machining accuracy to precision component progressively improves, in order to adapt to the fast development of precision processing technology, tool sharpening precision as instrument, more and more become the accurate emphasis of manufacturing area research, no matter be to process brand-new cutter or the cutter of wearing and tearing that uses a period of time is carried out to secondary reconditioning processing, be not always the case.
Tradition is for the cutter sharpener of tool sharpening or cutter grinding, all to adopt monolithic construction layout and shafting design to form, it is the lathe bed of axle system and lathe, columns etc. combine, its Y-axis directly be take bed piece as base, Z axis be take column as base, X-axis is directly installed on Y-axis by workbench, and the column that Z axis is housed will be fixed on the lathe bed of Y-axis second half section, at three linear axis X, Y, under the mutually vertical layout of Z, configure again upper rotating shaft B, rotating shaft C, typical five axle (X have so just been formed, Y, Z, B, C) interlock cutter sharpener, the High Rotation Speed of emery wheel group independently is provided by main shaft, because cutter has front nose angle, the labyrinth features such as rear nose angle, therefore in order to meet the needs of its processing, five axle cutter sharpeners need to possess the multifreedom motion ability, and these freedoms of motion are all by linear axis (X-axis, Y-axis, Z axis), rotating shaft (B axle and C axle) is realized, carry out motion control by digital control system, various spatial movement states are provided to the main shaft that is arranged on rotating shaft B output, the suitable spatial attitude of emery wheel group selection of being convenient to be arranged on spindle nose is processed cutter, finally process all kinds of cutters, all the time, five axle cutter sharpeners are due to its complicated shafting structure and control technology, the focus of always studying for Digit Control Machine Tool, the axle be applied to wherein is that especially the precision rotation axle becomes the key that grinding machine designs, the design that realizes linear axis in domestic grinding machine equipment is comparatively easy, but the precision rotation axle is high because of its complex structure, performance requirement, almost all rely at present the import of coming.
Summary of the invention
The present invention aims to provide a kind of five axle cutter sharpeners.
For achieving the above object, by the following technical solutions, a kind of five axle cutter sharpeners, comprise steel frame base in the present invention; Water tank with strainer, described water tank with strainer is located at the front side of steel frame base; Platform, described platform is located at the top of steel frame base; X-axis, described X-axis is located on platform; The precision rotation axle, described precision rotation axle is located on X-axis, and the chuck that the precision rotation axle clamp is held the cutter bar is parallel to X-axis; Cutter bar bracing frame, described cutter bar bracing frame is located at the left end of steel frame base, the left side of X-axis; Y-axis, described Y-axis is located on platform, perpendicular to X-axis, and Y-axis is located at the right side of X-axis; Main shaft, described main shaft is located on Y-axis, the right side of precision rotation axle and be parallel to X-axis; The emery wheel group, described emery wheel group is enclosed within the left end of main shaft; Rotating shaft, described rotating shaft is located at the top of main shaft by the rotating shaft mount pad; Column, described column is located on Y-axis and is located at the place ahead of main shaft, and column is perpendicular to Y-axis; Z axis, described Z axis is located between column and main shaft and is located on Y-axis, and Z axis is perpendicular to Y-axis; Bar far-end supporting module, described bar far-end supporting module is located on platform, the left end of Y-axis; Nozzle, the right side of described nozzle is located between Z axis and main shaft, the left end of left side laminating Z axis.
As preferably, the internal structure of described rotating shaft adopts the modular design method design, comprise with lower module: the exterior protection module, comprise mount pad, interior outer end cap, left and right end cap, drawhead base and drawhead end cap, the left and right end cap is located at respectively the two ends of mount pad, is connected sealing by sealing ring with mount pad, the drawhead base is fixed on the left end of left end cap, the drawhead end cap is located at the left side of drawhead base, outer end cap is fixed on the right-hand member of right end cap, and internal end cover is located at the right side of outer end cap, driver module, comprise motor and rotor connector, and motor is fixed on the mount pad inner flange by hold-down screw, and the rotor connector directly is fixed on by its hold-down screw on the rotor of motor, and the rotating connector Internal and external cycle all is equipped with sealing ring, cutter bar clamping module, comprise push rod rollback air connector, push away air connector before push rod, collet, the chuck handle, the chuck installing ring, precision spring, empty push rod, bearing, end ring, the end ring pressed seat, left piston, right piston and piston boit, described empty push rod runs through the left and right end cap, mount pad, outer end cap, piston boit, drawhead base and drawhead end cap, the end ring pressed seat is located at the left side of drawhead end cap, and end ring is located at the right-hand member of end ring pressed seat and is located in the drawhead end cap, and bearing is located at the right-hand member of end ring, the left side of drawhead base, described left piston is located between bearing and drawhead end cap, and right piston is located between bearing and drawhead base, and described piston boit is located at the inboard of outer end cap, precision spring is located between piston boit and internal end cover, and described chuck installing ring is located in internal end cover, right part runs through internal end cover, and the chuck handle is located at the right-hand member of outer end cap and is enclosed within piston boit, the chuck installing ring, the outside of precision spring and internal end cover, described collet left end props up precision spring, run through internal end cover and chuck installing ring, right-hand member runs through the chuck handle.
As preferably, described empty push rod leads directly to from left to right into the piston boit endoporus, and is attached thereto and is integrated, and empty push rod outer ring coordinates by sealing ring with rotor connector endoporus.
As preferably, described bearing is fixed in the middle of left and right piston, and left and right piston is installed in after being laminated in the drawhead base, and outer end is fixed by the drawhead end cap, and by sealing ring, it is sealed.
As preferably, described chuck handle directly is fixed on the piston rod right side connected as one with empty push rod by screw.
As preferably, described collet is fastened on the chuck installing ring by accurate thread, and the chuck installing ring is fixed on internal end cover and is integrally formed by fixing jackscrew again.
As preferably, described internal end cover directly is fixed on the right side of rotor connector.
The invention provides a kind of five axle cutter sharpeners, precision rotation axle of the present invention adopts the present situation of the technology such as driven by servomotor, Worm Wheel System mostly than same kind of products at abroad, this rotating shaft adopts the direct drive motor to drive, and do not need the intermediate transmission link, there is higher movement velocity, especially do not need the intermediate transmission link to transmit motion, eliminated the revolution gap that the transmission mechanisms such as worm and gear produce fully, the motion response is fast, transmission accuracy is high, this rotating shaft is integrated as a whole by high-speed, high precision spinfunction and the automatic holding function of cutter bar by modular design method, adopt direct-driving motor as driver element, without transmission link, there is High Rotation Speed, waterproof sealing, function and the high accuracy such as the automatic clamping of cutter bar, compact conformation, the technical characterstics such as modularization, for the Precision Machining of cutter provides a kind of complex optimum solution.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
The cut-away view that Fig. 2 is the precision rotation axle;
The external structure that Fig. 3 is the precision rotation axle;
The external structure that Fig. 4 is the precision rotation axle.
In figure: 1. steel frame base; 2. platform; 3.X axle; 4. precision rotation axle; 5. bar far-end supporting module; 6. emery wheel group; 7. main shaft; 8. rotating shaft mount pad; 9. rotating shaft; 10. column; 11.Z axle; 12.Y axle; 13. nozzle; 14. water tank with strainer; 15. cutter bar; 16. cutter bar bracing frame; 17. collet; 18. chuck handle; 19. chuck installing ring; 20. internal end cover; 21. precision spring; 22. piston boit; 23. outer end cap; 24. rotor connector hold-down screw; 25. right end cap; 26. right end cap sealing ring; 27. rotor connector endoporus sealing ring; 28. empty push rod; 29. mount pad; 30. left end cap sealing ring; 31. left end cap; 32. drawhead hold-down screw; 33. drawhead base; 34. right piston packing; 35. drawhead end cap hold-down screw; 36. bearing; 37. end ring; 38. end ring pressed seat; 39. left piston chamber; 40. drawhead end cap seal circle; 41. left piston; 42. left piston sealing ring; 43. right piston; 44. right piston packing; 45. right plunger shaft; 46. left end cap endoporus sealing ring; 47. motor mounting screw; 48. motor; 49. rotor adaptor exterior seal ring; 50. rotor connector; 51. piston boit sealing ring; 52. the chuck installing ring is jackscrew fixedly; 53. drawhead end cap; 54. push rod rollback air connector; 55. push away air connector before push rod.
The specific embodiment
Below describe embodiments of the invention in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label means same or similar element or the element with identical or similar functions from start to finish.Be exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not be interpreted as limitation of the present invention.
Referring to shown in Fig. 1 to Fig. 4, a kind of five axle cutter sharpeners, comprise steel frame base 1; Water tank with strainer 14, described water tank with strainer 14 is located at the front side of steel frame base 1; Platform 2, described platform 2 is located at the top of steel frame base 1; X-axis 3, described X-axis 3 is located on platform; Precision rotation axle 4, described precision rotation axle 4 is located on X-axis 3, and the chuck of precision rotation axle 4 holding cutter bars 15 is parallel to X-axis 3; Cutter bar bracing frame 16, described cutter bar bracing frame 16 is located at the left end of steel frame base 1, the left side of X-axis 3; Y-axis 12, described Y-axis 12 is located on platform 2, perpendicular to X-axis 3, and Y-axis 12 is located at the right side of X-axis 3; Main shaft 7, described main shaft 7 is located on Y-axis 7, the right side of precision rotation axle 4 and be parallel to X-axis 3; Emery wheel group 6, described emery wheel group 6 is enclosed within the left end of main shaft 7; Rotating shaft 9, described rotating shaft 9 is located at the top of main shaft 7 by rotating shaft mount pad 8; Column 10, described column 10 is located on Y-axis 12 and is located at the place ahead of main shaft 7, and column 10 is perpendicular to Y-axis 12; Z axis 11, described Z axis 11 is located between column 10 and main shaft 7 and is located on Y-axis 12, and Z axis 11 is perpendicular to Y-axis 12; Bar far-end supporting module 5, described bar far-end supporting module 5 is located on platform, the left end of Y-axis 12; Nozzle 13, the right side of described nozzle 13 is located between Z axis 11 and main shaft 7, the left end of left side laminating Z axis 11.
The internal structure of described precision rotation axle 4 adopts the modular design method design, comprises with lower module:
The exterior protection module, comprise mount pad 29, interior outer end cap, left and right end cap, drawhead base 33 and drawhead end cap 53, the left and right end cap be located at respectively mount pad 29 two ends, be connected sealing by sealing ring with mount pad 29, drawhead base 33 is fixed on the left end of left end cap 31, drawhead end cap 53 is located at the left side of drawhead base 33, outer end cap 23 is fixed on the right-hand member of right end cap 25, and internal end cover 20 is located at the right side of outer end cap 23;
Driver module, comprise motor 48 and rotor connector 50, motor 48 is fixed on mount pad 29 inner flanges by hold-down screw 47, rotor connector 50 directly is fixed on the rotor of motor 48 by its hold-down screw, rotating connector 50 Internal and external cycles all are equipped with sealing ring 33, and described internal end cover 20 directly is fixed on the right side of rotor connector 50;
Cutter bar clamping module, comprise push rod rollback air connector 54, push away air connector 55 before push rod, collet 17, chuck handle 18, chuck installing ring 19, precision spring 21, empty push rod 28, bearing 36, end ring 37, end ring pressed seat 38, left piston 41, right piston 43 and piston boit 22, described empty push rod 28 runs through the left and right end cap, mount pad 29, outer end cap 23, piston boit 22, drawhead base 33 and drawhead end cap 53, end ring pressed seat 38 is located at the left side of drawhead end cap 53, and end ring 37 is located at the right-hand member of end ring pressed seat 38 and is located in drawhead end cap 53, and bearing 36 is located at the right-hand member of end ring 37, the left side of drawhead base 33, bearing 36 is fixed on a left side, in the middle of right piston, and left, after being laminated, right piston is installed in drawhead base 33, outer end is fixing by drawhead end cap 53, and by sealing ring, it is sealed, described left piston 41 is located between bearing 36 and drawhead end cap 53, right piston 43 is located between bearing 36 and drawhead base 33, described piston boit 22 is located at the inboard of outer end cap 23, empty push rod 28 leads directly to from left to right into piston boit 22 endoporus, and be attached thereto and be integrated, empty push rod 28 outer rings coordinate by sealing ring 27 with rotor connector 50 endoporus, precision spring 21 is located between piston boit 22 and internal end cover 20, and described chuck installing ring 19 is located in internal end cover 20, right part runs through internal end cover 20, and chuck handle 18 is located at the right-hand member of outer end cap 23 and is enclosed within piston boit 22, chuck installing ring 19, the outside of precision spring 21 and internal end cover 20, directly be fixed on by screw on piston rod 22 right sides that connect as one with empty push rod 28, and described collet 17 left ends prop up precision spring 21, run through internal end cover 20 and chuck installing ring 19, right-hand member runs through chuck handle 18, by accurate thread, is fastened on chuck installing ring 19, and chuck installing ring 19 is fixed on internal end cover 20 and is integrally formed by fixing jackscrew 52 again, and internal end cover 20 directly is fixed on the right side of rotor connector 50.
When the operation grinding machine is added man-hour to cutter bar 15, from left to right, cutter bar 15 is through empty push rod 28, and pass from collet 17 holes on right side, can select according to the cutter bar 15 of different-diameter specification the collet 17 of corresponding specification, like this, while pushing away air connector 55 supply compressed air before the push rod to drawhead end cap 53, left piston chamber 39 will be full of the compressed air with certain pressure, promoting empty push rod 28 moves right, thereby the piston boit 22 of empty push rod 28 right-hand members also will move right together, thereby push its right side spring 21, promote chuck handle 18 outwards moves simultaneously, after moving right, chuck handle 18 incites somebody to action progressively extrusion spring chuck 17, after being squeezed, collet 17 will hold cutter bar 15 tightly, so realized the Automatic-clamping to cutter bar 15, after clamping, motor 48 rotates, this rotatablely moves and drives internal end cover 20 by rotor connector 50, chuck handle 18, collet 17 rotates together with cutter bar 15, like this realized the automatic rotation motion of cutter bar 15, coordinate 6 pairs of cutter bars 15 of emery wheel group to be processed simultaneously, after processing a cutter, motor 48 stops operating, close the compressed air that is supplied to draw-bar seat left piston chamber 39 simultaneously, and give draw-bar seat right plunger shaft 45 supply compressed air, right piston 43 will promote empty push rod 28 left, along with empty push rod 28 is return left, the piston boit 22 that drives empty push rod 28 right sides is rollback left, the precision spring 21 of pressurized is progressively extended before, promoting piston boit 22 returns in rotor connector 50, thereby driving chuck handle 18 returns left, final trip spring chuck 17, so realized automatically unclamping of cutter bar 15.
By the way, realized the cutter bar Automatic-clamping, unclamp and High Rotation Speed action, and rotating shaft High Rotation Speed function and the automatic holding function of cutter bar are become one, compact conformation, profile is small and exquisite, convenient, flexible application.
The invention provides a kind of five axle cutter sharpeners, precision rotation axle of the present invention adopts the present situation of the technology such as driven by servomotor, Worm Wheel System mostly than same kind of products at abroad, this rotating shaft adopts the direct drive motor to drive, and do not need the intermediate transmission link, there is higher movement velocity, especially do not need the intermediate transmission link to transmit motion, eliminated the revolution gap that the transmission mechanisms such as worm and gear produce fully, the motion response is fast, transmission accuracy is high, this rotating shaft is integrated as a whole by high-speed, high precision spinfunction and the automatic holding function of cutter bar by modular design method, adopt direct-driving motor as driver element, without transmission link, there is High Rotation Speed, waterproof sealing, function and the high accuracy such as the automatic clamping of cutter bar, compact conformation, the technical characterstics such as modularization, for the Precision Machining of cutter provides a kind of complex optimum solution.
In the description of this specification, the description of reference term " embodiment ", " some embodiment ", " example ", " concrete example " or " some examples " etc. means to be contained at least one embodiment of the present invention or example in conjunction with specific features, structure, material or the characteristics of this embodiment or example description.In this manual, the schematic statement of above-mentioned term not necessarily referred to identical embodiment or example.And the specific features of description, structure, material or characteristics can be with suitable mode combinations in any one or more embodiment or example.
Although illustrated and described embodiments of the invention, those having ordinary skill in the art will appreciate that: in the situation that do not break away from principle of the present invention and aim can be carried out multiple variation, modification, replacement and modification to these embodiment, scope of the present invention is limited by claim and equivalent thereof.
Claims (7)
1. an axle cutter sharpener, is characterized in that, comprising:
Steel frame base;
Water tank with strainer, described water tank with strainer is located at the front side of steel frame base;
Platform, described platform is located at the top of steel frame base;
X-axis, described X-axis is located on platform;
The precision rotation axle, described precision rotation axle is located on X-axis, and the chuck that the precision rotation axle clamp is held the cutter bar is parallel to X-axis;
Cutter bar bracing frame, described cutter bar bracing frame is located at the left end of steel frame base, the left side of X-axis;
Y-axis, described Y-axis is located on platform, perpendicular to X-axis, and Y-axis is located at the right side of X-axis;
Main shaft, described main shaft is located on Y-axis, the right side of precision rotation axle and be parallel to X-axis;
The emery wheel group, described emery wheel group is enclosed within the left end of main shaft;
Rotating shaft, described rotating shaft is located at the top of main shaft by the rotating shaft mount pad;
Column, described column is located on Y-axis and is located at the place ahead of main shaft, and column is perpendicular to Y-axis;
Z axis, described Z axis is located between column and main shaft and is located on Y-axis, and Z axis is perpendicular to Y-axis;
Bar far-end supporting module, described bar far-end supporting module is located on platform, the left end of Y-axis;
Nozzle, the right side of described nozzle is located between Z axis and main shaft, the left end of left side laminating Z axis.
2. cutter sharpener according to claim 1, is characterized in that, the internal structure of described rotating shaft adopts the modular design method design, comprises with lower module:
The exterior protection module, comprise mount pad, interior outer end cap, left and right end cap, drawhead base and drawhead end cap, the left and right end cap is located at respectively the two ends of mount pad, is connected sealing by sealing ring with mount pad, the drawhead base is fixed on the left end of left end cap, the drawhead end cap is located at the left side of drawhead base, outer end cap is fixed on the right-hand member of right end cap, and internal end cover is located at the right side of outer end cap;
Driver module, comprise motor and rotor connector, and motor is fixed on the mount pad inner flange by hold-down screw, and the rotor connector directly is fixed on by its hold-down screw on the rotor of motor, and the rotating connector Internal and external cycle all is equipped with sealing ring;
Cutter bar clamping module, comprise push rod rollback air connector, push away air connector before push rod, collet, the chuck handle, the chuck installing ring, precision spring, empty push rod, bearing, end ring, the end ring pressed seat, left piston, right piston and piston boit, described empty push rod runs through the left and right end cap, mount pad, outer end cap, piston boit, drawhead base and drawhead end cap, the end ring pressed seat is located at the left side of drawhead end cap, and end ring is located at the right-hand member of end ring pressed seat and is located in the drawhead end cap, and bearing is located at the right-hand member of end ring, the left side of drawhead base, described left piston is located between bearing and drawhead end cap, and right piston is located between bearing and drawhead base, and described piston boit is located at the inboard of outer end cap, precision spring is located between piston boit and internal end cover, and described chuck installing ring is located in internal end cover, right part runs through internal end cover, and the chuck handle is located at the right-hand member of outer end cap and is enclosed within piston boit, the chuck installing ring, the outside of precision spring and internal end cover, described collet left end props up precision spring, run through internal end cover and chuck installing ring, right-hand member runs through the chuck handle.
3. cutter sharpener according to claim 2, is characterized in that, described empty push rod leads directly to from left to right into the piston boit endoporus, and be attached thereto and be integrated, and empty push rod outer ring coordinates by sealing ring with rotor connector endoporus.
4. cutter sharpener according to claim 2, it is characterized in that, described bearing is fixed in the middle of left and right piston, and left and right piston is installed in the drawhead base after being laminated, outer end is fixed by the drawhead end cap, and by sealing ring, it is sealed.
5. cutter sharpener according to claim 3, is characterized in that, described chuck handle directly is fixed on the piston rod right side connected as one with empty push rod by screw.
6. cutter sharpener according to claim 2, is characterized in that, described collet is fastened on the chuck installing ring by accurate thread, and the chuck installing ring is fixed on internal end cover and is integrally formed by fixing jackscrew again.
7. cutter sharpener according to claim 6, is characterized in that, described internal end cover directly is fixed on the right side of rotor connector.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103459556A CN103419099A (en) | 2013-08-09 | 2013-08-09 | Five-shaft cutter grinding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013103459556A CN103419099A (en) | 2013-08-09 | 2013-08-09 | Five-shaft cutter grinding machine |
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| CN103419099A true CN103419099A (en) | 2013-12-04 |
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| CN2013103459556A Pending CN103419099A (en) | 2013-08-09 | 2013-08-09 | Five-shaft cutter grinding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106985009A (en) * | 2017-04-21 | 2017-07-28 | 成都市壹佰刀具有限公司 | A kind of five axles edged a knife on hard alloy heterodont imitate type equipment and external diameter detection method |
| CN112589657A (en) * | 2021-01-12 | 2021-04-02 | 四川安珂华科技有限公司 | Semiconductor wafer polishing device |
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| JPH02139112A (en) * | 1988-11-16 | 1990-05-29 | Toyoda Mach Works Ltd | Profile grinding machine |
| CA2220371A1 (en) * | 1997-07-09 | 1999-01-09 | Micro Optics Design Corporation | Apparatus and method for generating ultimate surfaces on ophthalmic lenses |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106985009A (en) * | 2017-04-21 | 2017-07-28 | 成都市壹佰刀具有限公司 | A kind of five axles edged a knife on hard alloy heterodont imitate type equipment and external diameter detection method |
| CN112589657A (en) * | 2021-01-12 | 2021-04-02 | 四川安珂华科技有限公司 | Semiconductor wafer polishing device |
| CN112589657B (en) * | 2021-01-12 | 2022-09-30 | 史巴克电子(苏州)有限公司 | Semiconductor wafer polishing device |
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Application publication date: 20131204 |