The method of work of intelligent stacker crane for hollow blocks and bricks
Technical field
The present invention relates to a kind of smart code and stamp the method for work of device, particularly relate to the method for work of a kind of intelligent stacker crane for hollow blocks and bricks.
Background technology
The code relating to adobe in building-block, brick hydroforming process stamps operation, such as: such as: Chinese patent literature CN 101574833 B discloses that the Full Automatic Liquid of a kind of brick is molded and smart code stamps device, also disclose a kind of smart code and stamp device, including: Ma Duo robot, automatic feeding machine, localizer, steaming maintaining vehicle realize the code of adobe and stamp operation.
But there is certain defect in the program, owing to this invention improves production efficiency, localizer is necessary frequently, continuous firing, cylinder in localizer is due to the impulsive force brought by steaming maintaining vehicle frequently, and be not horizontal positioned due to cylinder, when it props up support arm, there is certain angle, therefore during by impulsive force, its buffering effect is poor, and be easy to damage, cause support arm and the direct matching loose of cylinder, make steaming maintaining vehicle to be accurately positioned, cause Ma Duo robot cannot be accurately positioned the position of steaming maintaining vehicle, i.e., it is impossible to complete code and stamp work.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of smart code stamped for adobe code and stamps the method for work of device, this smart code is stamped in the course of conveying that the method for work of device solves its adobe, the technical problem that localizer is easily damaged due to long-term impulsive force.
The invention provides a kind of smart code stamped for adobe code and stamp the method for work of device, wherein, described smart code stamps device, including: send steaming maintaining vehicle to the automatic feed machine in Ma Duo district for hanging, for described steaming maintaining vehicle being carried out the spacing localizer to Ma Duo district, stamping the robot of operation for described steaming maintaining vehicle carries out code, described localizer includes: support arm, and one end is connected to the cylinder on this support arm left surface;The other end of described cylinder and the bottom of support arm are connected to the two ends, left and right of a slide block, this slide block and a guide rail are slidably matched, the left end of described guide rail is provided with buffer unit, this buffer unit is the impulsive force of generation when buffering is clashed into support arm right flank by described steaming maintaining vehicle, and the right side of this buffer unit is suitable to keep being in close contact with described slide block left side.
Further, described buffer unit is hydraulic pressure or pneumatic cushion.
Described hydraulic draft gear is two-stage buffer, and described two-stage buffer includes: chopped-off head buffer, final stage buffer;Described chopped-off head buffer, final stage buffer include respectively: in cylinder, and for filling the cylinder body of buffer medium, opening at this cylinder body seals and is provided with cylinder cap, in the central through hole of described cylinder cap, air-tight movable is combined with a piston rod, the right-hand member of this piston rod is provided with for regulating the medium piston body assembly toward regurgitation volume, this piston body assembly is suitable to do piston movement in described cylinder body, and coordinates with the inwall movable sealing of described cylinder body;Wherein, the cylinder body of described chopped-off head buffer constitutes the piston rod of described final stage buffer;When buffering work, the cylinder body right side of described final stage buffer is as the contact surface collided with slide block;The sidewall of the cylinder body of described final stage buffer is arranged with solenoid;The right side of the piston body assembly of described final stage buffer is provided with the pressure transducer for detecting pressure medium, this pressure transducer and a processor module and is connected;When described slide block clashes into the right side of described cylinder body, described processor module is suitable to according to pressure medium value, controls an electric current and drives module to export the electric current matched with this pressure medium value, makes described solenoid produce corresponding magnetic field, with slide block described in adhesive;Until described processor module records pressure medium value when being equilibrium value, control described electric current and drive module to close output electric current, make described magnetic field disappear, to discharge described slide block;Wherein, the piston body assembly of buffers at different levels is suitable to when doing piston movement, the pressure medium that described processor detects according to described pressure transducer, control the regulation of described piston body assembly or the medium of closing in corresponding cylinder body toward regurgitation volume, to regulate this piston body component movement rate or buffering progression.
Further, in order to avoid medium temperature is too high, the buffer life-span is impacted, described chopped-off head buffer, final stage buffer piston body assembly right side on be respectively equipped with the temperature sensor being adapted to detect for medium temperature, described temperature sensor is connected with described processor module respectively;Described processor module is suitable to prestore the ceiling temperature of media operation;When the piston body assembly of buffers at different levels is suitable to when doing piston movement, the medium temperature that described processor module detects according to described temperature sensor, regulate the medium in corresponding cylinder body toward regurgitation volume, i.e., described processor module is when described medium temperature reaches described ceiling temperature, control described piston body assembly and be decreased or turned off described medium toward regurgitation volume, the speed moved with regulating piston or closedown respective buffer.
Further, described piston body assembly includes: the left and right piston body being coaxially disposed, several it are arranged with for through hole that medium axially flows on this left and right piston body, sealing between the adjacent face of left and right piston body coordinates, during so that doing piston movement, medium only realizes coming and going flowing by each through hole on described left and right piston body;The cavity for placing motor it is provided with in described left piston body, this motor is controlled by described processor module, the end of its rotor is fixedly connected on described right piston body, for driving this right piston body to rotate according to pressure medium, to control the relative position relation of each through hole on left and right piston body, and then control rate-of flow, i.e. control piston movement speed.
Compared with prior art, present invention have the advantage that (1) present invention is by when buffer unit makes described steaming maintaining vehicle clash into the support arm propped up, buffer the impulsive force of the steaming maintaining vehicle that described cylinder is subject to, can effectively alleviate cylinder impact force, effectively extend the life-span of cylinder;(2) present invention drives module to produce by processor, electric current and the magnetic field that matches of surge is with adhesive slide block, makes fit tightly between slide block and buffer;(3) instant invention overcomes owing to impact energy fluctuates, and cause the buffer cannot the technical problem of co-ordination, the present invention detects impact energy by pressure transducer, and the suitable medium regulating buffers at different levels is toward regurgitation volume, to control the movement velocity of each piston body assembly, make buffer co-ordination at different levels, avoid certain the one-level buffer being likely to occur because impact energy is excessive, remaining buffer has little time compression, and cause this grade of buffer long-term work in a high voltage state, easily cause damage;(4) coordinated by each through hole in left and right piston body, to control medium in corresponding cylinder body toward regurgitation volume, thus change the shuttle speed of respective pistons, to alleviate the cavity pressure of cylinder body at different levels, extend the buffer life-span;(5) this two-stage buffer is without considering that medium is different, and application place is extensive, it is not necessary to additionally regulation buffer job order.
Accompanying drawing explanation
In order to make present disclosure be more likely to be clearly understood, below according to specific embodiment and combine accompanying drawing, the present invention is further detailed explanation, wherein
The smart code of Fig. 1 present invention stamps the structural representation of localizer in device;
The structural representation one of the two-stage buffer of Fig. 2 present invention;
The structural representation two of the two-stage buffer of Fig. 3 present invention;
The structural representation of the piston body assembly in the two-stage buffer of Fig. 4 present invention;
The operating diagram of the piston body assembly of Fig. 5 present invention;
The control circuit structured flowchart of Fig. 6 present invention.
Wherein, 1-1 buffer unit, 1-2 steaming maintaining vehicle, 1-3 automatic feed machine, 1-4 localizer, 1-5 support arm, 1-6 cylinder, 1-7 slide block, 1-8 guide rail, 1 chopped-off head buffer, 2 final stage buffers, 4 cylinder bodies, 4-1 solenoid, 5 cylinder caps, the piston rod of 6 chopped-off head buffers, the piston rod of 6-1 final stage buffer, 7 piston body assemblies, 8 urceolus, 9 pressure transducers, 7-1 left piston body, the right piston body of 7-2,7-3 through hole, 7-4 motor, 7-5 rotor.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment the present invention is described in detail:
See Fig. 1, a kind of smart code stamped for adobe code stamps the method for work of device, wherein, described smart code stamps device, including: for hanging the automatic feed machine 1-3 sending steaming maintaining vehicle 1-2 to Ma Duo district, for described steaming maintaining vehicle 1-2 being carried out the spacing localizer 1-4 to Ma Duo district, the robot (being not drawn in Fig. 1) of operation is stamped for described steaming maintaining vehicle 1-2 being carried out code, described localizer includes: support arm 1-5, one end is connected to the cylinder 1-6 on this support arm 1-5 left surface, this cylinder 1-6 and is used for propping up or putting down support arm;Described localizer 1-4 is fixed on a slide block 1-7, and the other end of the most described cylinder 1-6 and the bottom of support arm 1-5 are connected to the two ends, left and right of this slide block 1-7;A this slide block 1-7 and guide rail 1-8 is slidably matched, the left end of described guide rail 1-8 is provided with buffer unit 1-1, this buffer unit 1-1 is clashed into localizer 1-4 for buffering by described steaming maintaining vehicle 1-2, the i.e. slide block impulsive force of generation during support arm 1-5 right flank, and the right side of this buffer unit 1-1 and described slide block left side are suitable to keep being in close contact;Described smart code stamps the method for work of device, including: described buffer unit 1-1, when described steaming maintaining vehicle 1-2 clashes into the support arm 1-5 propped up, buffers described slide block impulsive force, to alleviate the pressure caused by described steaming maintaining vehicle 1-2 shock that described cylinder 1-6 is subject to.
It will be noted from fig. 1 that slide block 1-7 length long enough, upper surface fixed locator, the left side of slide block 1-7 occurs buffering to coordinate with the right side of buffer unit 1-1.
Wherein, described in carry out code and stamp the robot of operation, steaming maintaining vehicle 1-2, automatic feed machine 1-3, described support arm 1-5, may refer to Chinese patent literature CN for propping up or put down the dependency structures such as the cylinder 1-6 of support arm
Description in 101574833 B, and accompanying drawing 1,2 and 8.
Owing to those skilled in the art generally believe that cylinder has certain buffering effect, but have ignored owing to the impulsive force of suffered steaming maintaining vehicle 1-2 is not same direction for cylinder, according to mechanical analysis, after decomposition, it appeared that, cylinder to bear the power bigger than steaming maintaining vehicle 1-2 impulsive force just can withstand support arm 1-5, due to smart code, to stamp the efficiency of device the highest, the workload of support arm 1-5 is very big, damage is caused so as easy as rolling off a log, therefore the impulsive force that can effectively alleviate steaming maintaining vehicle 1-2 by the present invention, improve the life-span of cylinder.
Described buffer unit 1-1 is hydraulic pressure or pneumatic cushion buffer.
Seeing that Fig. 2, Fig. 3 and Fig. 6, described hydraulic draft gear are two-stage buffer, this two-stage buffer includes: chopped-off head buffer 1, final stage buffer 2;Described chopped-off head buffer 1, final stage buffer 2 include respectively: in cylinder, and for filling the cylinder body 4 of buffer medium, opening at this cylinder body 4 seals and is provided with cylinder cap 5, in the central through hole of described cylinder cap 5, air-tight movable is combined with a piston rod 6, the right-hand member of this piston rod 6 is provided with for regulating the medium piston body assembly 7 toward regurgitation volume, this piston body assembly 7 is suitable to do piston movement in described cylinder body 4, and coordinates with the inwall movable sealing of described cylinder body 4;Wherein, the cylinder body 4 of described chopped-off head buffer 1 constitutes the piston rod 6-1 of described final stage buffer 2;When buffering work, cylinder body 4 right side of described final stage buffer 2 is as the contact surface collided with slide block 1-7;The sidewall of the cylinder body 4 of described final stage buffer 2 is arranged with solenoid 4-1;The right side of the piston body assembly 7 of described final stage buffer 2 is provided with the pressure transducer 9 for detecting pressure medium, this pressure transducer and a processor module and is connected;When described slide block 1-7 clashes into the right side of described cylinder body, described processor module is suitable to according to pressure medium value, controlling an electric current drives module to export the electric current matched with this pressure medium value, makes described solenoid 4-1 produce corresponding magnetic field, with slide block 1-7 described in adhesive;Until described processor module records pressure medium value when being equilibrium value, control described electric current and drive module to close output electric current, make described magnetic field disappear, to discharge described slide block 1-7;Wherein, the piston body assembly 7 of buffers at different levels is suitable to when doing piston movement, the pressure medium that described processor detects according to described pressure transducer 9, control the regulation of described piston body assembly or the medium of closing in corresponding cylinder body 4 toward regurgitation volume, to regulate speed or the buffering progression of the motion of this piston body assembly 7.(in order to clearly represent the structure of buffer, the slide block in Fig. 2 and Fig. 3 uses the mode simplified.)
Its right end face of urceolus 8 it is fixed on bottom the piston rod 6 of described chopped-off head buffer 1.Urceolus 8 is fixed on guide rail 1-8, and cylinder body 4 right side of described final stage buffer 2 is oppositely arranged with slide block 11.
When described slide block 1-7 clashes into the right side of described cylinder body 4, described cylinder body 4 is moved to the left, piston body assembly 7 moves right relative to described cylinder body 4, in cylinder body 4, right side buffer medium is by bigger pressure, when buffer medium is toward flowing on the left of piston body assembly 7, in cylinder body 4, right side buffer medium pressure experienced is gradually reduced, until the left and right sides pressure medium of described piston body assembly 7 is equal, when the most described pressure medium value is equilibrium value (force value when i.e. the hydraulic pressure value of the left and right sides of piston body assembly 4 is equal), when piston body assembly 7 quits work, slide block 1-7 also stops mobile.When accurately detecting the right side of cylinder body 4 when slide block 1-7 clashes into especially with pressure transducer, the impulsive force of slide block 1-7, without controlling the order of two-stage buffering according to the Media density difference in each cylinder body of two-stage buffer, and can more reasonably regulate buffering rhythm according to force value, extend the life-span of buffer.
Wherein, described processor module uses single-chip microcomputer, embedded-type ARM module;Pressure transducer 9, such as, can use the gloomy P499VBS-404C in river;Described electric current drives module can use alternating current output unit, and slide block 1-7 uses irony slide block.
Described chopped-off head buffer 1, final stage buffer 2 piston body assembly right side on be respectively equipped with the temperature sensor being adapted to detect for medium temperature, described temperature sensor is connected with described processor module respectively;Described processor module is suitable to prestore the ceiling temperature of media operation;When the piston body assembly of buffers at different levels is suitable to when doing piston movement, the medium temperature that described processor module detects according to described temperature sensor, regulate the medium in corresponding cylinder body toward regurgitation volume, i.e., described processor module is when described medium temperature reaches described ceiling temperature, control described piston body assembly 7 and be decreased or turned off described medium toward regurgitation volume, the speed moved with regulating piston or closedown respective buffer.(in figure, temperature sensor is not drawn into)
See Fig. 4-5, described piston body assembly 7 includes: the left piston body 7-1 being coaxially disposed, right piston body 7-2, several it are arranged with for through hole 7-3 that medium axially flows on this left piston body 7-1, right piston body 7-2, sealing between the adjacent face of described left and right piston body coordinates, during so that doing piston movement, medium only realizes coming and going flowing by each through hole 7-3 on described left and right piston body;It is provided with the cavity for placing motor 7-4 in described left piston body 7-1, this motor 7-4 is controlled by described processor module, its rotor 7-5 is connected to described right piston body 7-2, for driving this right piston body 7-2 to rotate according to pressure medium, to control the relative position relation of each through hole 7-3 on left and right piston body, and then control rate-of flow, i.e. control piston movement speed.
In Fig. 5, dotted line through hole 7-3 represents it is the through hole 7-3 in left piston body 7-1, solid line through hole 7-3 represents the through hole 7-3 in right piston body 7-2, arrow represents motor 7-4 rotation direction, this Fig. 4 represents respective through hole 7-3 docking operation on the cooperation face of left and right piston body 7-2, to control the rate-of flow in through hole.
Described right piston body 7-2 coaxially deflects relative to right piston body 7-2, its slewing area diameter less than through hole 7-3, it is referred to as deflection angle, i.e. motor 7-4 drives right piston body 7-2 in this diameter range according to pressure medium, make to come and go and rotate, to reach to control the purpose of rate-of flow, thus play the piston movement speed controlling respective pistons body assembly 7, and then alleviate pressure medium in cylinder body 4, play the purpose extending the buffer life-span, and each buffer can take turns to operate, under non-stop-machine premise, the buffer making temperature higher is cooled down, extend service life.
Power pack can use battery to power.Battery can be installed in left or right piston body 7-2.
See Fig. 5, if described through hole 7-3 has several, its distribution can with left and right piston body 7-2 be concentric circular distribution, certain through hole can also a variety of shapes, such as: cross section is the through hole of kidney-shaped, the through hole etc. of ellipsoidal cross section;Signal data line can be placed in cylinder body 4 wall of buffer at different levels, or is placed directly within medium.
Obviously, above-described embodiment is only for clearly demonstrating example of the present invention, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also cannot all of embodiment be given exhaustive.And these spirit belonging to the present invention are extended out obvious change or variation still in protection scope of the present invention among.