CN103410493A - Blending equipment for exploiting shale gas - Google Patents
Blending equipment for exploiting shale gas Download PDFInfo
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- CN103410493A CN103410493A CN2013102668465A CN201310266846A CN103410493A CN 103410493 A CN103410493 A CN 103410493A CN 2013102668465 A CN2013102668465 A CN 2013102668465A CN 201310266846 A CN201310266846 A CN 201310266846A CN 103410493 A CN103410493 A CN 103410493A
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- bearing chassis
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- centrifugal pump
- blending tank
- shale gas
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Abstract
The invention relates to blending equipment for exploiting shale gas. The blending equipment comprises a bearing chassis (1), a power system (2), an additive injection system (3), a blending tank (5), a spiral sand conveying device (6), a sucking and discharging system and a control system (4). The additive injection system (3) is arranged above the bearing chassis (1) and comprises a plurality of liquid additive pumps (11) and a plurality of dry powder additive feeders (12), the blending tank (5) is fixed to the other end of the bearing chassis (1), the spiral sand conveying device (6) is arranged at the tail of the bearing chassis (1), the sucking and discharging system comprises a sucking centrifugal pump (7), a sucking manifold (8), a discharging centrifugal pump (9) and a discharging manifold (10), and the control system (4) is connected with the power system (2), the additive injection system (3), the spiral sand conveying device (6) and the control end of the sucking and discharging system respectively. The blending equipment has the advantages of being easy and convenient to control and high in safety coefficient.
Description
Technical field
The present invention relates to shale gas mining equipment technical field, particularly a kind of fracturing blender truck for the shale gas exploitation.
Background technology
Shale gas is the natural gas of filling in shale crack, fine pore and aspect, and the permeability of its reservoir is low, the resistance ratios of air-flow tradition natural gas is much bigger, and the exploitation difficulty is larger.According to estimates, China's shale gas resource may reach 45 tcms, and wherein recoverable reserves is about 38 tcms, occupies the first in the world.The main fracturing technology that adopts of shale gas exploitation, make oil-gas Layer form crack, improves the permeability of oil-gas Layer.The fracturing technology process is to use the pressure break pump truck, and the liquid that high-pressure large-displacement is had to certain viscosity is clamp-oned oil-gas Layer, after oil-gas Layer is extruded to many cracks, adds proppant (as quartz sand etc.) filling to enter crack, improves the penetrating power of oil-gas Layer.But fracturing work equipment is many, the content that possesses skills is high, difficulty of construction is large, operating environment is severe, the difficult characteristics of rescuing and escape, and the safety management difficulty increases, and easily causes great casualties and property loss accident.
At present, the Frac unit overwhelming majority that China is used all is in the overage military service stage, its effective power descends, the component fault rate increases, maintenance cost improves significantly, and the operation control system technology still adopts the fracturing control technology of the eighties in last century from external introduction: each pressure break pump truck, manifold truck and fracturing blender truck all need decentralised control, in massive hydraulic fracturing and ultra-large type pressing crack construction, adopt the mode of decentralised control to make the harmony of fracturing work become and more are difficult to control.
The fracturing blender truck signal is sent to measuring truck by stube cable, by data acquisition board and monitoring software for display, shows and to comprise running parameter: density, discharge capacity, various additive amount and pressure etc., in measuring truck, can not control each executing agency of fracturing blender truck.This mode is simple to operate, and the user uses has certain basis.Because stube cable is many, system needs often maintenance, adopts analog-and digital-two kinds of signal transmission forms can not realize the automatic control of complete equipment, and each company of signaling interface and data acquisition software all adopts different forms, is difficult to realize data sharing.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, a kind of fracturing blender truck for the shale gas exploitation simple and convenient and that safety factor is high of controlling is provided, the operator can control by the local operation panel, also can be by LAN Remote operation on measuring truck.
Purpose of the present invention is achieved through the following technical solutions: a kind of fracturing blender truck for the shale gas exploitation, it comprises bearing chassis, dynamical system, the additive injected system, blending tank, screw conveyer, absorbing/exhausting system and control system, dynamical system is arranged on an end of bearing chassis, the additive injected system is arranged at the top of bearing chassis, the additive injected system comprises many liquid additive pumps and Duo Tai dry powder additive feed appliance, blending tank is fixed in the other end of bearing chassis, screw conveyer is arranged on the afterbody of bearing chassis, the outlet of screw conveyer is communicated with blending tank, liquid additive pump and dry powder additive feed appliance are communicated with blending tank respectively, absorbing/exhausting system comprises suction centrifugal pump, suction manifold, discharge centrifugal pump and exhaust manifold, suck the below that centrifugal pump is arranged at bearing chassis, sucking centrifugal pump is communicated with by suction manifold with blending tank inside, the discharge centrifugal pump is arranged at the top of bearing chassis, the delivery outlet of discharging centrifugal pump is communicated with by exhaust manifold with exterior tubing, control system is fixed on the bearing chassis top, and control system is connected with the control end of dynamical system, additive injected system, screw conveyer and absorbing/exhausting system respectively.
Described dynamical system inside is provided with engine block heater.
Described liquid additive pump and dry powder additive feed appliance all adopt hydraulic drive.
The present invention has the following advantages:
1, control system is autochief, and the operator can control by the local operation panel, also can be by LAN Remote operation on measuring truck, and control mode is flexible and changeable, and operation is also very simple.
2, bearing chassis makes carload be evenly distributed, table top passage spaciousness, and operating personnel are convenient when operation, and safety factor is high.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
In figure: 1-bearing chassis, 2-dynamical system, 3-additive injected system, 4-control system, the 5-blending tank, the 6-screw conveyer, 7-sucks centrifugal pump, 8-suction manifold, 9-discharges centrifugal pump, 10-exhaust manifold, 11-liquid additive pump, 12-dry powder additive feed appliance.
The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing, but protection scope of the present invention is not limited to the following stated.
As shown in Figure 1, a kind of fracturing blender truck for the shale gas exploitation, it comprises bearing chassis 1, dynamical system 2, additive injected system 3, blending tank 5, screw conveyer 6, absorbing/exhausting system and control system 4, dynamical system 2 is arranged on an end of bearing chassis 1, additive injected system 3 is arranged at the top of bearing chassis 1, additive injected system 3 comprises many liquid additive pumps 11 and Duo Tai dry powder additive feed appliance 12, blending tank 5 is fixed in the other end of bearing chassis 1, screw conveyer 6 is arranged on the afterbody of bearing chassis 1, the outlet of screw conveyer 6 is communicated with blending tank 5, liquid additive pump 11 and dry powder additive feed appliance 12 are communicated with blending tank 5 respectively, absorbing/exhausting system comprises suction centrifugal pump 7, suction manifold 8, discharges centrifugal pump 9 and exhaust manifold 10, suck the below that centrifugal pump 7 is arranged at bearing chassis 1, sucking centrifugal pump 7 is communicated with by suction manifold 8 with blending tank 5 is inner, discharge centrifugal pump 9 is arranged at the top of bearing chassis 1, the delivery outlet of discharging centrifugal pump 9 is communicated with by exhaust manifold 10 with exterior tubing, control system 4 is fixed on bearing chassis 1 top, and control system 4 is connected with the control end of dynamical system 2, additive injected system 3, screw conveyer 6 and absorbing/exhausting system respectively.
Described dynamical system 2 inside are provided with engine block heater.
Described liquid additive pump 11 and dry powder additive feed appliance 12 all adopt hydraulic drive.
Bearing chassis adopts Ken Wosi T-300 bearing chassis, and its crossbeam is that reinforced high strength steel 10-5/8 * 3-1/2 * 5/16 is composited, and dead weight capacity is 15000kg.Engine in situ is Caterpillar 3126ATAAC, 157kW, and maximum speed 2200r/min, overall dimension (length * wide * height) 8.6m * 2.4m * 3.9m, the road clearance is greater than 260mm, and departure angle is greater than 24 °.
Operating personnel can select local operation and LAN Remote according to actual conditions, and Control the content comprises dynamical system 2, additive injected system 3, blending tank 5, screw conveyer 6 and absorbing/exhausting system.Screw conveyer 6 can be done separately around the swinging of pivot under hydraulic drive, can be better near the handling facilities of proppant, and screw conveyer hopper critical altitude is 80cm.In order to guarantee the construction quality under sleety weather, screw conveyer sand hopper and dry powder additive hopper all adopt the enclosed design.
Claims (3)
1. fracturing blender truck for shale gas exploitation, it is characterized in that: it comprises bearing chassis (1), dynamical system (2), additive injected system (3), blending tank (5), screw conveyer (6), absorbing/exhausting system and control system (4), dynamical system (2) is arranged on an end of bearing chassis (1), additive injected system (3) is arranged at the top of bearing chassis (1), additive injected system (3) comprises many liquid additive pumps (11) and many dry powder additive feed appliances (12), blending tank (5) is fixed in the other end of bearing chassis (1), screw conveyer (6) is arranged on the afterbody of bearing chassis (1), the outlet of screw conveyer (6) is communicated with blending tank (5), liquid additive pump (11) and dry powder additive feed appliance (12) are communicated with blending tank (5) respectively, absorbing/exhausting system comprises suction centrifugal pump (7), suction manifold (8), discharge centrifugal pump (9) and exhaust manifold (10), suck the below that centrifugal pump (7) is arranged at bearing chassis (1), sucking centrifugal pump (7) is communicated with by suction manifold (8) with blending tank (5) is inner, discharge centrifugal pump (9) is arranged at the top of bearing chassis (1), the delivery outlet of discharging centrifugal pump (9) is communicated with by exhaust manifold (10) with exterior tubing, control system (4) is fixed on bearing chassis (1) top, control system (4) respectively with dynamical system (2), additive injected system (3), the control end of screw conveyer (6) and absorbing/exhausting system is connected.
2. a kind of fracturing blender truck for shale gas exploitation according to claim 1, it is characterized in that: described dynamical system (2) inside is provided with engine block heater.
3. a kind of fracturing blender truck for shale gas exploitation according to claim 1, it is characterized in that: described liquid additive pump (11) and dry powder additive feed appliance (12) all adopt hydraulic drive.
Priority Applications (1)
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CN2013102668465A CN103410493A (en) | 2013-06-29 | 2013-06-29 | Blending equipment for exploiting shale gas |
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CN2013102668465A CN103410493A (en) | 2013-06-29 | 2013-06-29 | Blending equipment for exploiting shale gas |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021012831A1 (en) * | 2019-07-25 | 2021-01-28 | 四川宏华石油设备有限公司 | Automatic sand conveying system |
Citations (7)
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US6193402B1 (en) * | 1998-03-06 | 2001-02-27 | Kristian E. Grimland | Multiple tub mobile blender |
CN2584819Y (en) * | 2002-10-25 | 2003-11-05 | 中国石化集团江汉石油管理局第四机械厂 | Multifunction fracture sand mixing truck |
CN1544797A (en) * | 2003-11-10 | 2004-11-10 | 北京矿冶研究总院 | Petroleum fracturing fluid mixing vehicle |
CN1548701A (en) * | 2003-05-18 | 2004-11-24 | 兰州矿场机械有限公司 | Fracturing fluid preparing truck used for petroleum mining field and method for preparing fracturing fluid |
CN101706662A (en) * | 2009-10-30 | 2010-05-12 | 四机赛瓦石油钻采设备有限公司 | Control system of crushing set and control method thereof |
CN102069795A (en) * | 2009-11-20 | 2011-05-25 | 通用汽车环球科技运作公司 | Control of regenerative braking in a hybrid vehcile |
CN203321484U (en) * | 2013-06-29 | 2013-12-04 | 成都宏天电传工程有限公司 | Sand mixing truck for shale gas exploitation |
-
2013
- 2013-06-29 CN CN2013102668465A patent/CN103410493A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US6193402B1 (en) * | 1998-03-06 | 2001-02-27 | Kristian E. Grimland | Multiple tub mobile blender |
CN2584819Y (en) * | 2002-10-25 | 2003-11-05 | 中国石化集团江汉石油管理局第四机械厂 | Multifunction fracture sand mixing truck |
CN1548701A (en) * | 2003-05-18 | 2004-11-24 | 兰州矿场机械有限公司 | Fracturing fluid preparing truck used for petroleum mining field and method for preparing fracturing fluid |
CN1544797A (en) * | 2003-11-10 | 2004-11-10 | 北京矿冶研究总院 | Petroleum fracturing fluid mixing vehicle |
CN101706662A (en) * | 2009-10-30 | 2010-05-12 | 四机赛瓦石油钻采设备有限公司 | Control system of crushing set and control method thereof |
CN102069795A (en) * | 2009-11-20 | 2011-05-25 | 通用汽车环球科技运作公司 | Control of regenerative braking in a hybrid vehcile |
CN203321484U (en) * | 2013-06-29 | 2013-12-04 | 成都宏天电传工程有限公司 | Sand mixing truck for shale gas exploitation |
Non-Patent Citations (2)
Title |
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张云霈: "HSC-60B型混砂车", 《石油机械》 * |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021012831A1 (en) * | 2019-07-25 | 2021-01-28 | 四川宏华石油设备有限公司 | Automatic sand conveying system |
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Application publication date: 20131127 |