CN103405084A - Processing technology and product of composite Chinese iris mat - Google Patents
Processing technology and product of composite Chinese iris mat Download PDFInfo
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- CN103405084A CN103405084A CN201310349014XA CN201310349014A CN103405084A CN 103405084 A CN103405084 A CN 103405084A CN 201310349014X A CN201310349014X A CN 201310349014XA CN 201310349014 A CN201310349014 A CN 201310349014A CN 103405084 A CN103405084 A CN 103405084A
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Abstract
The invention provides a processing technology and a product of a composite Chinese iris mat. The processing technology comprises the steps of a, performing black bag color retaining after irises are harvested and dried; b, carefully selecting the irises after color retaining, wetting and softening the irises through spraying with water after careful selection, and weaving the softened irises into a Chinese iris mat body; c, after the whole Chinese iris mat body is woven, performing sterilization and calendaring, and then performing cutting and computer embroidering; d, spraying environmental-friendly glue on the bottom surface of the Chinese iris mat body, laying a layer of a gauze liner, then laying another Chinese iris mat body and performing compaction; e, using double inserted lines for matching, and performing edge turning with four corners of the mat being 45-degree bevel edge corners to produce the compacted Chinese iris mat into a composite Chinese iris mat finished product. According to the processing technology and the product of the composite Chinese iris mat, the processing technology is simple and environmentally friendly, the produced iris and bamboo dual-purpose mat is nice in performances such as breathability, abrasion resistance and static resistance, outstanding in hand feeling, glossiness, aesthetic feeling and grade feeling and high in practicability.
Description
Technical field
The present invention relates to a kind of processing technology of household articles, relate in particular to processing technology of a kind of compound tatami rush and products thereof, belong to technical field of textile processing.
Background technology
Summer temp is high, and mat becomes people's indispensable daily necessities of enjoying the cool of relieving summer heat summer naturally, all will use mat during a lot of people's rest.At present, on market, the kind of mat is more and more, comprises straw mat, bamboo mat, cow leather mat, linolenic summer sleeping mat, rattan seat etc.Bamboo mat in the market and bamboo fibre seat are the mats of feeling nice and cool the most, but easily catch cold and cause GI disease, are not suitable for old man, child and weak people and use; On market, pattern is the most attractive in appearance beautiful, the quality softness be the mat of inferior grass, flax class, but this class mat selection is natural not, processes through reprocessing, on the techniques such as sterilizing, requires very highly, is not suitable for allergic person and uses; Rattan seat on market is tough and tensile fine and smooth, and weaving is tight, durable in use, but need to expend the resource such as rattan material, not only can welding, and manufacturing procedure is more complicated, and cost is higher.
And the grass blade of Lin's grass is round and smooth elongated, even thickness, the thin core of wall is dredged, the soft or hard appropriateness, fiber is long, high resilience, pull resistance is good, lovely luster, delicate fragrance is strong, is one of splendid natural green string.The tatami rush selection is natural, do not use and dye soil, dyestuff, integrate the advantages such as the softness of nice and cool, the inferior grass of bamboo mat is light, cool warm in nature and, be well suited for the poor person of infant, old man and physique and use, infant's nervous system is not yet reached maturity, a little less than the body heat regulation function, poor to cold and hot adaptive faculty, tatami rush just can play good regulating action.
Summary of the invention
The object of the present invention is to provide a kind of processing technology of processing simple compound tatami rush, described processing technology comprises the steps:
After a, the harvesting of Lin's grass, in baking oven, dry, and deceive bag and protect look;
Lin's grass after b, selected guarantor's look, remove sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, and water squirts Lin's grass softening, and Lin's straw plaited after softening is made into to the tatami rush main body;
C, by after the whole seat of tatami rush main body, first carry out disinfection, press polish and process, then according to the length of mat and wide the tatami rush main body is carried out to cutting, after cutting, carry out computer embroidery;
D, by the bottom surface of tatami rush main body by environmental protection glue glue glue spraying equably, tiling last layer gauze liner, in another tatami rush main body in tiling again after the glue spraying of the bottom surface of gauze liner, compacting obtains compound tatami rush semi-finished product;
E, will cut the uniform mat of width and be arranged in the half-finished surrounding of compound tatami rush, with mat cloth, the above-mentioned half-finished section of compound tatami rush is wrapped, make mat cloth in the above and below of mat symmetry, compacting, then adopt two rule collocation, four jiaos, mat is that the flange processing is carried out in 45 degree corners, oblique angle, makes compound tatami rush finished product.
The present invention selects strong but pliable in texture Lin's straw plaited to be made into the mat main body, tatami rush not only has ventilation, moisture absorption, dry wet, the refrigerant effect of adjusting, have simultaneously the effect of regulating humidity: when humidity is high, absorb water in air part, when humidity is low, discharge moisture content, its wettability power is cotton three times; Lin's grass also has the function purified air: natural Lin's grass can purify harmful nitrogen dioxide, makes air more pure and fresh, also has the function of antibacterial and deodouring, is highly resistant to bacterium, removes peculiar smell.Processing technology of the present invention is simple and convenient, the reagent used in process all is environment-friendly type reagent, disinfectant in processing as disinfection, the glue of bonding mat main body and gauze etc., these are different from conventional chemistry manually synthetic disinfectant and glue, the toxic and harmful that can not volatilize is applicable to family and uses very much.The present invention is first dried harvested Lin's grass, then deceives bag and protect a look, sees light, meets wind and can not fade to guarantee tatami rush, and Lin's grass of then choosing high-quality weaves, press polish after disinfection, with tatami rush compound compound tatami rush of the present invention.The compound tatami rush made is soft, fluffy ventilative, and as snug as a bug in a rug, can keep appropriate drying summer, make people's skin thoughts and feelings extremely comfortable, Winter protection is functional, and has the adjusting air, the effect enhanced metabolism, and compound tatami rush can two-sided Reusability.
In the processing technology of above-mentioned compound tatami rush, as preferably, the bake out temperature of the drying baker described in step a is 65 ℃～70 ℃.
In the processing technology of above-mentioned compound tatami rush, as preferably, when the described disinfection of the disinfection described in step c was processed, disinfectant used was chlorine-containing disinfectant, ozone, methyl hydantoin compounds, double-chain quaternary ammonium salt, contains a kind of in iodine disinfectant, alcohol disinfectant, phenols disinfectant.
In the processing technology of above-mentioned compound tatami rush, as preferably, the pressure that the press polish described in step c is processed is 110～190kgf/cm
2, calendering temperature is 120 ℃～180 ℃, the press polish time is 0.2min～1min.Tatami rush after press polish is processed can form the light top layer of one deck densification, makes tatami rush not only increase glossiness, aesthetic feeling and class sense, has also increased the toughness of tatami rush.Calendering temperature is higher, can make the tatami rush water content too low, and fiber becomes fragile, and reduces its service life; And pressure is excessive, the extensibility of tatami rush, pliability can variation.Consolidate invention through experimental study, the pressure the when press polish in compound tatami rush processing technology is processed is controlled at 110～190kgf/cm
2Between, calendering temperature is controlled between 120 ℃～180 ℃, the press polish time is controlled between 0.2min～1min.
Further preferably, the pressure that described press polish is processed is 120～180kgf/cm
2, calendering temperature is 120 ℃～160 ℃, the press polish time is 0.2min～0.8min.
In the processing technology of above-mentioned compound tatami rush, as preferably, the environmental protection glue glue described in steps d is a kind of in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.Described natural rubber glue is that the white latex paint of rubber tree secretion is added to one or more of single hydrocarbyl sulfonic, (gather) oxygen ethene alkyl ether sulfonic acid or alkyl benzene sulfonic acid again after supersolidification, drying after, the common method for preparing rubber cement of employing makes.One or more rear its mobility that the white latex adds single hydrocarbyl sulfonic, (gathering) oxygen ethene alkyl ether sulfonic acid or alkyl benzene sulfonic acid improve, and while being used as binding agent, bonding is more even.And the stable system of silica, aluminium oxide, zinc oxide, titanium oxide sol, more than can depositing half a year, and viscosity is little, permeance property is strong, is applied in fabric, can generate gel at fabric face after treatment, form the three-dimensional network of loose structure, thereby give fabric specific performance, and bonding firmly with fiber surface, have good durability.
Further preferably, described environmental protection glue glue is natural rubber glue.
In the processing technology of above-mentioned compound tatami rush, as preferably, the mat cloth described in step e is a kind of in nylon, fiber cloth, cotton, and the width of mat cloth is 8cm～12cm.Compound tatami rush of the present invention adopts together inward, outward two rules collocation together, and, according to the suitable two rules of color selection of mat and bound edge, make mat more attractive in appearance, firm.Four jiaos of subangles of mat are 45 degree corners, oblique angle, make mat be difficult for deviating from pullling middle longitude and latitude, and mat is more firm.Mat cloth can select the mat cloth of different colours to carry out bound edge according to the demand of collocation, not only can make mat more firm, also can increase the overall aesthetic of mat, thereby meet consumer's various Aesthetics.
Another object of the present invention is to provide a kind of compound tatami rush, and described compound tatami rush is that the processing technology step by above-mentioned compound tatami rush is woven into.
The present invention has the following advantages:
1, the processing technology of the compound tatami rush of the present invention is simple, and the glue of employing is environment-friendly type glue, does not only pollute the environment, and human body is not had to harmful effect yet.
2, the processing technology of the compound tatami rush of the present invention adopts the techniques such as sterilizing, press polish processing, bound edge, makes to process the mat obtained and not only has the good performance such as ventilative, wear-resisting, antistatic, also is rich in feel, glossiness, aesthetic feeling and class sense preferably.
3, the mat that obtains of the present invention processing not only can two-sidedly be used alternatingly throughout the year, and firmly, long service life.
The accompanying drawing explanation
Fig. 1 is the cross-sectional schematic of the compound tatami rush of the present invention.
Fig. 2 is the structural representation of a tatami rush face in the compound tatami rush of the present invention.
In figure, 1, the tatami rush main body; 2, tatami rush main body; 3, environmental protection glue-line; 4, gauze layer; 5, bound edge.
The specific embodiment
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
Please refer to Fig. 1, Fig. 1 is the cross-sectional schematic of the compound tatami rush of the present invention.In Fig. 1, the compound tatami rush of the present invention comprises tatami rush main body 1,2, environmental protection glue-line 3, gauze layer 4, bound edge 5.
Tatami rush main body 1,2 is formed by Lin's straw plaited.Lin's grass is strong but pliable in texture, soft after mat is made in flattening, fluffy ventilative, as snug as a bug in a rug, Lin's grass has adjusting humidity simultaneously: when humidity is high, absorb water in air part, when humidity is low, discharge moisture content, its wettability power is cotton three times; Lin's grass also has the function purified air: natural Lin's grass can purify harmful nitrogen dioxide, makes air more pure and fresh, also has the function of antibacterial and deodouring, is highly resistant to bacterium, removes peculiar smell.
Environmental protection glue-line 3 is that tatami rush main body 1 and tatami rush main body 2 is cemented together.Environmental protection glue used is a kind of in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.
Gauze layer 4 by environmental protection glue glue bonding three, mainly makes two sides tatami rush bonding tightr, more firm with tatami rush main body 1,2.
Bound edge 5 is to make compound tatami rush more attractive in appearance, firm.Bound edge adopts together inward, outward two rules collocation together, and four jiaos is 45 to spend the corners, oblique angle.Mat cloth is preferably a kind of in nylon, fiber cloth, cotton, and the width of mat cloth is 8～12cm.
Embodiment 1
After Lin's grass harvesting, in baking oven, dry under bake out temperature is the condition of 65 ℃, and deceive a bag guarantor look;
Lin's grass after selected guarantor's look, remove sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, and water squirts Lin's grass, and Lin's straw plaited after softening is made into to the tatami rush main body;
By after the whole seat of tatami rush main body, with the ozone sterilization that carries out disinfection, be 150kgf/cm at pressure
2, temperature is with in special-purpose calender, carrying out press polish, to process 0.5min under 150 ℃, then according to mat 150cm*200cm specification, the tatami rush main body is carried out to cutting, after cutting, carries out computer embroidery;
By the bottom surface of tatami rush main body natural rubber glue glue spraying equably, tiling last layer gauze liner, another tatami rush main body on tiling again after the glue spraying of the bottom surface of gauze liner, compacting obtains compound tatami rush semi-finished product;
The cotton that cuts width and evenly be about 12cm is placed in to the half-finished surrounding of compound tatami rush, with cotton, the half-finished section of compound tatami rush is wrapped, make cotton all be about 6cm in the above and below of mat symmetry, compacting, then carry out the flange processing, adopt two rule collocation, four jiaos is 45 degree corners, oblique angle, makes compound tatami rush finished product.
Embodiment 2
After Lin's grass harvesting, in baking oven, dry under bake out temperature is the condition of 70 ℃, and deceive a bag guarantor look;
Lin's grass after selected guarantor's look, remove sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, and water squirts Lin's grass, and Lin's straw plaited after softening is made into to the tatami rush main body;
By after the whole seat of tatami rush main body, with the double-chain quaternary ammonium salt sterilization that carries out disinfection, be 120kgf/cm at pressure
2, temperature is with in special-purpose calender, carrying out press polish, to process 0.2min under 120 ℃, then according to mat 180cm*200cm specification, the tatami rush main body is carried out to cutting, after cutting, carries out computer embroidery;
By the bottom surface of tatami rush main body zinc oxide colloidal sol glue spraying equably, tiling last layer gauze liner, another tatami rush main body on tiling again after the glue spraying of the bottom surface of gauze liner, compacting obtains compound tatami rush semi-finished product;
By cutting width, evenly for the nylon of 8cm, be placed in the half-finished surrounding of compound tatami rush, with nylon, the half-finished section of compound tatami rush is wrapped, make nylon all be about 4cm in the above and below of mat symmetry, compacting, then carry out the flange processing, adopt two rule collocation, four jiaos is 45 degree corners, oblique angle, makes compound tatami rush finished product.
After Lin's grass harvesting, in baking oven, dry under bake out temperature is the condition of 68 ℃, and deceive a bag guarantor look;
Lin's grass after selected guarantor's look, remove sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, and water squirts Lin's grass, and Lin's straw plaited after softening is made into to the tatami rush main body;
By after the whole seat of tatami rush main body, with containing the iodine disinfectant sterilization that carries out disinfection, be 180kgf/cm at pressure
2, temperature is with in special-purpose calender, carrying out press polish, to process 0.8min under 160 ℃, then according to mat 200cm*200cm specification, the tatami rush main body is carried out to cutting, after cutting, carries out computer embroidery;
By the bottom surface of tatami rush main body by silica sol glue spraying equably, tiling last layer gauze liner, in another tatami rush main body in tiling again after the glue spraying of the bottom surface of gauze liner, compacting obtains compound tatami rush semi-finished product;
By cut width evenly for the fibre placement of 10cm in the half-finished surrounding of compound tatami rush, by fiber cloth, the half-finished section of compound tatami rush is wrapped, make fiber cloth all be about 5cm in the above and below of mat symmetry, compacting, then carry out the flange processing, adopt two rule collocation, four jiaos is 45 degree corners, oblique angle, makes compound tatami rush finished product.
The compound tatami rush of table 1: embodiment of the present invention 1-3 and the Performance Ratio of common mat are
As can be seen from Table 1, all better by compound tatami rush gas permeability, the feature of environmental protection, wearability, comfortableness that processing technology of the present invention makes, also rich aesthetic feeling, feel, class sense preferably, have the higher market competitiveness.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (8)
1. the processing technology of a compound tatami rush, is characterized in that, described processing technology step comprises the steps:
After a, the harvesting of Lin's grass, in baking oven, dry, and deceive bag and protect look;
Lin's grass after b, selected guarantor's look, remove sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, and water squirts Lin's grass softening, and Lin's straw plaited after softening is made into to the tatami rush main body;
C, by after the whole seat of tatami rush main body, first carry out disinfection, press polish and process, then according to the length of mat and wide the tatami rush main body is carried out to cutting, after cutting, carry out computer embroidery;
D, by the bottom surface of tatami rush main body by environmental protection glue glue glue spraying equably, tiling last layer gauze liner, in another tatami rush main body in tiling again after the glue spraying of the bottom surface of gauze liner, compacting obtains compound tatami rush semi-finished product;
E, will cut the uniform mat of width and be arranged in the half-finished surrounding of compound tatami rush, with mat cloth, the half-finished section of compound tatami rush is wrapped, make mat cloth in the above and below of mat symmetry, compacting, then adopt two rule collocation, four jiaos, mat is that the flange processing is carried out in 45 degree corners, oblique angle, makes compound tatami rush finished product.
2. the processing technology of compound tatami rush according to claim 1, is characterized in that, the bake out temperature of the drying baker described in step a is 65 ℃～70 ℃.
3. the processing technology of compound tatami rush according to claim 1, it is characterized in that, when disinfection described in step c was processed, disinfectant used was chlorine-containing disinfectant, ozone, methyl hydantoin compounds, double-chain quaternary ammonium salt, contains a kind of in iodine disinfectant, alcohol disinfectant, phenols disinfectant.
4. the processing technology of compound tatami rush according to claim 1, is characterized in that, the pressure that the press polish described in step c is processed is 110～190kgf/cm
2, calendering temperature is 120 ℃～180 ℃, the press polish time is 0.2min～1min.
5. the processing technology of compound tatami rush according to claim 4, is characterized in that, the pressure that the press polish described in step c is processed is 120～180kgf/cm
2, calendering temperature is 120 ℃～160 ℃, the press polish time is 0.2min～0.8min.
6. the processing technology of compound tatami rush according to claim 1, is characterized in that, the environmental protection glue glue described in steps d is a kind of in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.
7. the processing technology of compound tatami rush according to claim 1, is characterized in that, the mat cloth described in step e is a kind of in nylon, fiber cloth, cotton, and the width of mat cloth is 8cm～12cm.
8. a compound tatami rush, is characterized in that, described compound tatami rush is that the processing technology step by the described compound tatami rush of claim 1～7 any one is woven into.
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| CN201310349014.XA CN103405084B (en) | 2013-08-09 | 2013-08-09 | Processing technology of a kind of compound tatami rush and products thereof |
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| CN201310349014.XA CN103405084B (en) | 2013-08-09 | 2013-08-09 | Processing technology of a kind of compound tatami rush and products thereof |
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| CN103405084A true CN103405084A (en) | 2013-11-27 |
| CN103405084B CN103405084B (en) | 2015-10-07 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104207561A (en) * | 2014-08-14 | 2014-12-17 | 宁波市鄞州黎明工艺品有限公司 | Processing technique for China-Hemp and paper straw mixed mat |
| CN107028441A (en) * | 2017-06-21 | 2017-08-11 | 安徽省寿县板桥草制工艺品有限公司 | A kind of processing technology of straw mat |
| CN107336306A (en) * | 2017-06-03 | 2017-11-10 | 阜南县猛发工艺品有限公司 | A kind of tatami rush processing method |
| CN107343724A (en) * | 2017-06-30 | 2017-11-14 | 安徽省寿县板桥草制工艺品有限公司 | A kind of preparation method of straw mat |
| CN108634733A (en) * | 2018-05-16 | 2018-10-12 | 安徽省寿县板桥草制工艺品有限公司 | A kind of ox-hide Lin grass Two bors d's oeuveres summer sleeping mat |
| CN109397434A (en) * | 2017-08-18 | 2019-03-01 | 阜南县润杨家居有限公司 | A kind of compound sub- straw mat |
| CN110786689A (en) * | 2019-10-24 | 2020-02-14 | 宁波华业纤维科技有限公司 | Chinese herbal medicine health-care breathable mat and preparation method thereof |
| CN115228038A (en) * | 2021-07-19 | 2022-10-25 | 株式会社大岛屋 | Swing training pad and manufacturing method thereof |
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| CN2810391Y (en) * | 2005-06-17 | 2006-08-30 | 朱华伦 | Straw mat |
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| CN1125550A (en) * | 1994-12-26 | 1996-07-03 | 攸县草席厂 | Health-care rush mat and its manufacture method |
| CN2810391Y (en) * | 2005-06-17 | 2006-08-30 | 朱华伦 | Straw mat |
| KR20060094020A (en) * | 2006-01-25 | 2006-08-28 | 전도희 | Yellow earth, hardwood charcoal, wormwood bed cover |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104207561A (en) * | 2014-08-14 | 2014-12-17 | 宁波市鄞州黎明工艺品有限公司 | Processing technique for China-Hemp and paper straw mixed mat |
| CN107336306A (en) * | 2017-06-03 | 2017-11-10 | 阜南县猛发工艺品有限公司 | A kind of tatami rush processing method |
| CN107028441A (en) * | 2017-06-21 | 2017-08-11 | 安徽省寿县板桥草制工艺品有限公司 | A kind of processing technology of straw mat |
| CN107343724A (en) * | 2017-06-30 | 2017-11-14 | 安徽省寿县板桥草制工艺品有限公司 | A kind of preparation method of straw mat |
| CN109397434A (en) * | 2017-08-18 | 2019-03-01 | 阜南县润杨家居有限公司 | A kind of compound sub- straw mat |
| CN109397434B (en) * | 2017-08-18 | 2021-04-13 | 阜南县润杨家居有限公司 | Composite sub-straw mat |
| CN108634733A (en) * | 2018-05-16 | 2018-10-12 | 安徽省寿县板桥草制工艺品有限公司 | A kind of ox-hide Lin grass Two bors d's oeuveres summer sleeping mat |
| CN110786689A (en) * | 2019-10-24 | 2020-02-14 | 宁波华业纤维科技有限公司 | Chinese herbal medicine health-care breathable mat and preparation method thereof |
| CN115228038A (en) * | 2021-07-19 | 2022-10-25 | 株式会社大岛屋 | Swing training pad and manufacturing method thereof |
| CN115228038B (en) * | 2021-07-19 | 2023-12-26 | 株式会社大岛屋 | Swing training pad and manufacturing method thereof |
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|---|---|
| CN103405084B (en) | 2015-10-07 |
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