CN103397160B - Full-automatic quenching line feeding device for disk saw web - Google Patents
Full-automatic quenching line feeding device for disk saw web Download PDFInfo
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- CN103397160B CN103397160B CN201310304550.8A CN201310304550A CN103397160B CN 103397160 B CN103397160 B CN 103397160B CN 201310304550 A CN201310304550 A CN 201310304550A CN 103397160 B CN103397160 B CN 103397160B
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Abstract
The invention provides a full-automatic quenching line feeding device for a disk saw web. The full-automatic quenching line feeding device comprises a pushing mechanism and an adsorbing mechanism, wherein the adsorbing mechanism adsorbs a workpiece through an electromagnetic sucking disk and conveys the workpiece to a mobile fork of the pushing mechanism through the motion of a cylinder rod II; the pushing mechanism drives the mobile fork to convey the workpiece into a heating furnace under the action of a cylinder rod I. The full-automatic quenching line feeding device has the beneficial effects of convenience and safety in feeding of a disk saw web quenching line, and high production efficiency.
Description
Technical field
The invention belongs to mechanical automation feed field, especially relate to the full-automatic quenching line feeding unit of a kind of circular saw bit.
Background technology
In existing technology, circular saw bit is on quenching line, adopts the mode of the manpower craft circular saw bit of taking.There is the technical problems such as labour intensity is large, operating ambient temperature is high, potential safety hazard is large, production efficiency is low.
Summary of the invention
The problem to be solved in the present invention is to provide the full-automatic quenching line feeding unit of a kind of circular saw bit, is especially applicable to charging automatically and efficiently in circular saw bit quenching line.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the full-automatic quenching line feeding unit of a kind of circular saw bit, comprises pusher and adsorption mechanism; Pusher comprises pusher frame, cylinder I, cylinder I bearing, pendulum plate, pendulum plate upper bracket, pendulum plate undersetting, line slideway I, guide rail slide block I, slide plate, shift fork and carrying roller.Line slideway I and pusher frame are fastenedly connected, and guide rail slide block I and slide plate in line slideway I are connected, fastening pendulum plate upper bracket in the middle of slide plate, and pendulum plate upper bracket is connected with pendulum plate employing bearing pin; Pendulum plate bottom has slotted hole, and slotted hole and the bearing pin of putting in plate undersetting, be connected by radial ball bearing; In the middle of pendulum plate, be provided with circular hole, the head of cylinder rod I is connected by bearing pin with circular hole, and the afterbody of cylinder I is connected with cylinder I bearing bearing pin, and cylinder I bearing and pusher frame are connected; Shift fork is packed on slide plate, and shift fork right-hand member is supported by carrying roller, and the support of carrying roller is packed in pusher frame.
Adsorption mechanism is by absorption of workpieces to the shift fork of pusher, and cylinder I drives the motion of pendulum plate, thereby drives the shift fork operation on slide plate, and shift fork is delivered to workpiece in process furnace, realizes the charging of circular saw bit quenching line.This apparatus structure is compact, easy to operate, and motion flexibly, steadily, has significantly improved production efficiency, has avoided the potential safety hazard existing in hand feed.
In pusher frame, by bolted, two line slideway I, the guide rail slide block I in line slideway I and slide plate adopt screw fastening, are being fixedly mounted with two shift forks on slide plate.
Two line slideways make the movement of slide plate more steady, and two shift forks are compared sheet material and saved material, have alleviated the weight of running gear simultaneously, make shift fork operation more flexible, have reduced the pressure that carrying roller bears, the work-ing life of having improved carrying roller.
Pusher frame in pusher is welded by rectangular pipe, and pusher upper rack is welded into framework by square tube, and by bolted, becomes whole with bottom, and square tube top is welded with sheet material; The bottom of pusher frame is welded with bed plate, has bolt hole on bed plate.
Pusher frame user pipe is conducive to alleviate its overall weight, has reduced production cost.
Adsorption mechanism comprises suction frame, line slideway II, slide block II, movable plate, cylinder II, cylinder II bearing, cylinder bridge, vertical cylinder, tail rod, bent plate, vertical cylinder rod flange, suction cup carrier, magnet link span, electro-magnet, tray for work pieces and workpiece pin; Two line slideway II are packed on the machined surface of suction upper rack, and the slide block II in line slideway II is fastened on movable plate, and movable plate middle part is being fixedly mounted with cylinder bridge, and the hole on cylinder bridge is connected with cylinder II by bearing pin; The afterbody of cylinder rod II is connecting cylinder II bearing by bearing pin, and cylinder II bearing is packed in suction frame; Movable plate bottom is being fixedly mounted with bent plate, is being fixedly mounted with vertical cylinder on the horizontal plane of bent plate, and vertical cylinder zygomorphy is distributed with two tail rods, and tail rod penetrates in the orienting sleeve in bent plate, tail rod bottom by screw threads for fastening in suction cup carrier; Vertical cylinder cylinder boom end is fixedly connected with vertical cylinder rod flange, and the lower surface of vertical cylinder rod flange is connected by bolt and suction cup carrier; In suction cup carrier, be arranged symmetrically with three magnet link spans.
Two line slideway II make movable plate motion more steady, and three magnet link spans that magnet is housed are conducive to more firmly adsorb workpiece, make workpiece in course of conveying, be not easy to come off.
Magnet link span endoporus bottom is being flexibly connected electro-magnet, and electro-magnet upper end is provided with pressure spring; Tray for work pieces is packed in suction frame, and tray for work pieces is provided with two slotted holes, each fastening workpiece pin in two slotted holes, and workpiece pin can move along slotted hole direction.
The pressure spring of electro-magnet upper end, in the process of absorption workpiece, plays shock absorption, avoids larger surging force to cause damage to workpiece and adsorption mechanism, has improved the work-ing life of adsorption mechanism.Two workpiece pins in tray for work pieces are compared baffle arrangement and are provided cost savings, simultaneously workpiece pin can along slotted hole direction move make workpiece pin height can according to workpiece number regulate, easy to use, flexible.
Suction frame in adsorption mechanism is comprised of upper and lower two portions, by square tube and sheet material welding forming, then by bolted, becomes whole; The machined surface of suction upper rack is the plane of two parallel polishings.
Rhs-structure in suction frame is conducive to reduce adsorption mechanism overall weight, has reduced production cost simultaneously.The machined surface on adsorption mechanism top is the plane of two parallel polishings, is conducive to the installation of line slideway.
Advantage and positively effect that the present invention has are: owing to adopting technique scheme, the charging of circular saw bit quenching line is convenient; Have rational in infrastructure, easy to operate, operate steadily, tooling cost is low, production efficiency advantages of higher.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is vertical view of the present invention
Fig. 3 is adsorption mechanism schematic diagram
In figure:
Embodiment
As shown in Figure 1, 2, 3, the present invention is the full-automatic quenching line feeding unit of a kind of circular saw bit, pusher frame 2 in pusher 28 is welded by rectangular pipe, pusher upper rack is welded into framework by square tube, and by bolted, become whole with bottom, the bottom of pusher frame is welded with bed plate, has bolt hole on plate.Square tube top is welded with sheet material, and sheet material welds by machining.Screw fastening two line slideway I 7, guide rail slide block I in line slideway I 8 and slide plate 9 use screw fastenings, slide plate centre fastening pendulum plate upper bracket 6.Pendulum plate upper bracket adopts bearing pin to be connected with pendulum plate 5, and pendulum plate bottom has slotted hole, and the bearing pin in slotted hole and pendulum plate undersetting 1, is connected by radial ball bearing, and putting plate can move up and down along the radial ball bearing in pendulum plate undersetting.During the work of pendulum plate, for rotating and mobile resultant movement.In the middle of pendulum plate, be provided with circular hole, the head of cylinder rod I is connected by bearing pin with circular hole, and the afterbody of cylinder I 4 is connected with cylinder I bearing 3 bearing pins, and cylinder I bearing and pusher frame are connected.On slide plate, be fixedly mounted with two shift forks 10, shift fork right-hand member drops on the surface (carrying roller is the aiding support of shift fork) of carrying roller 11, and the support of carrying roller is packed in pusher frame.
Suction frame 27 in adsorption mechanism 29, is comprised of upper and lower two portions, by square tube and sheet material welding forming, then by bolted, becomes whole.Line slideway installation place, top, process mechanical process becomes the plane of two parallel polishings.Two line slideway II 12 are packed on the machined surface of suction upper rack, slide block II 13 in line slideway II is fastened on movable plate 14, movable plate middle part is being fixedly mounted with cylinder bridge 17, hole on cylinder bridge is connected with cylinder II 16 by bearing pin, the afterbody of cylinder rod II, bearing pin is connecting cylinder II bearing 15, and cylinder II bearing is packed in suction frame.Movable plate bottom is being fixedly mounted with bent plate 20, on the horizontal plane of bent plate, be fixedly mounted with vertical cylinder 18, vertical cylinder zygomorphy is distributed with two tail rods 19, and tail rod penetrates in the orienting sleeve in bent plate, can in orienting sleeve, slide, tail rod bottom by screw threads for fastening in suction cup carrier 22.Vertical cylinder cylinder boom end is fixedly connected with vertical cylinder rod flange 21, and the lower surface of vertical cylinder rod flange is connected by bolt and suction cup carrier.In suction cup carrier, be arranged symmetrically with three magnet link spans 23, magnet link span can be to suction cup carrier center or the outside position of adjusting, to adapt to the size of workpiece 30 diameters.Magnet link span endoporus bottom is being flexibly connected the bar portion of electro-magnet 24, and the upper end of bar is provided with pressure spring, and the object of this mechanism is when electro-magnet is inhaled workpiece, plays shock absorption.Tray for work pieces 26 is packed in suction frame, and tray for work pieces is provided with two slotted holes, each fastening workpiece pin 25 in two slotted holes, and workpiece pin can move along slotted hole direction.
The working process of this example: in adsorption mechanism, tray for work pieces 26 is piled workpiece, and with workpiece pin 25 location.Vertical cylinder 18 epicoele air inlets in adsorption mechanism, vertical cylinder cylinder bar and suction cup carrier are moved downward, when electro-magnet 24 touches workpiece (circular saw bit) and draws, approach switch on magnet link span 23 sends signal, make vertical cylinder cylinder bar reversing motion, when suction cup carrier and workpiece motion s are during to upper limit, action stops.Cylinder II 16 action, cylinder rod II drags each web member on movable plate 14 together to adsorption mechanism central motion, while moving to the shift fork top in pusher, stop motion, electro-magnet power-off, workpiece is fallen on shift fork by deadweight.At this moment electro-magnet energising, the reversing motion of cylinder rod II, makes suction cup carrier get back to starting position (initial point).
Cylinder I 4 afterbody chamber air inlets in pusher, cylinder rod I drags pendulum plate 5 and swings forward.The web member on pendulum plate top: pendulum plate upper bracket 6, guide rail slide block I 8, slide plate 9 and shift fork move to adsorption mechanism along line slideway I 7 together.The workpiece of shift fork front portion is sent in process furnace 31, and after workpiece puts in place, the hub that turns in process furnace forwards workpiece in next station to.Then cylinder rod I reversing motion, makes shift fork get back to starting position (initial point).
Above one embodiment of the present of invention are had been described in detail, but described content is only preferred embodiment of the present invention, can not be considered to for limiting practical range of the present invention.All equalization variations of doing according to the present patent application scope and improvement etc., within all should still belonging to patent covering scope of the present invention.
Claims (6)
1. the full-automatic quenching line feeding unit of circular saw bit, is characterized in that: comprise pusher and adsorption mechanism; Pusher comprises pusher frame, cylinder I, cylinder I bearing, pendulum plate, pendulum plate upper bracket, pendulum plate undersetting, line slideway I, guide rail slide block I, slide plate, shift fork and carrying roller; Line slideway I and pusher frame are fastenedly connected, and guide rail slide block I and slide plate in line slideway I are connected, fastening pendulum plate upper bracket in the middle of slide plate, and pendulum plate upper bracket is connected with pendulum plate employing bearing pin; Pendulum plate bottom has slotted hole, and slotted hole and the bearing pin of putting in plate undersetting, be connected by radial ball bearing; In the middle of pendulum plate, be provided with circular hole, the head of cylinder rod I is connected by bearing pin with circular hole, and the afterbody of cylinder I is connected with cylinder I bearing bearing pin, and cylinder I bearing and pusher frame are connected; Shift fork is packed on slide plate, and shift fork right-hand member is supported by carrying roller, and the support of carrying roller is packed in pusher frame.
2. the full-automatic quenching line feeding unit of a kind of circular saw bit according to claim 1, it is characterized in that: in pusher frame, by bolted, two line slideway I, guide rail slide block I in line slideway I and slide plate adopt screw fastening, are being fixedly mounted with two shift forks on slide plate.
3. the full-automatic quenching line feeding unit of a kind of circular saw bit according to claim 1, it is characterized in that: the pusher frame in pusher is welded by rectangular pipe, pusher upper rack is welded into framework by square tube, and by bolted, becomes whole with bottom, and square tube top is welded with sheet material; The bottom of pusher frame is welded with bed plate, has bolt hole on bed plate.
4. the full-automatic quenching line feeding unit of a kind of circular saw bit according to claim 1, is characterized in that: adsorption mechanism comprises suction frame, line slideway II, slide block II, movable plate, cylinder II, cylinder II bearing, cylinder bridge, vertical cylinder, tail rod, bent plate, vertical cylinder rod flange, suction cup carrier, magnet link span, electro-magnet, tray for work pieces and workpiece pin; Two line slideway II are packed on the machined surface of suction upper rack, and the slide block II in line slideway II is fastened on movable plate, and movable plate middle part is being fixedly mounted with cylinder bridge, and the hole on cylinder bridge is connected with cylinder II by bearing pin; The afterbody of cylinder rod II is connecting cylinder II bearing by bearing pin, and cylinder II bearing is packed in suction frame; Movable plate bottom is being fixedly mounted with bent plate, is being fixedly mounted with vertical cylinder on the horizontal plane of bent plate, and vertical cylinder zygomorphy is distributed with two tail rods, and tail rod penetrates in the orienting sleeve in bent plate, tail rod bottom by screw threads for fastening in suction cup carrier; Vertical cylinder cylinder boom end is fixedly connected with vertical cylinder rod flange, and the lower surface of vertical cylinder rod flange is connected by bolt and suction cup carrier; In suction cup carrier, be arranged symmetrically with three magnet link spans.
5. the full-automatic quenching line feeding unit of a kind of circular saw bit according to claim 4, is characterized in that: magnet link span endoporus bottom is being flexibly connected electro-magnet, and electro-magnet upper end is provided with pressure spring; Tray for work pieces is packed in suction frame, and tray for work pieces is provided with two slotted holes, each fastening workpiece pin in two slotted holes, and workpiece pin can move along slotted hole direction.
6. the full-automatic quenching line feeding unit of a kind of circular saw bit according to claim 1, is characterized in that: the suction frame in adsorption mechanism is comprised of upper and lower two portions, by square tube and sheet material welding forming, then by bolted, becomes whole; The machined surface of suction upper rack is the plane of two parallel polishings.
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CN201310304550.8A CN103397160B (en) | 2013-07-18 | 2013-07-18 | Full-automatic quenching line feeding device for disk saw web |
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CN201310304550.8A CN103397160B (en) | 2013-07-18 | 2013-07-18 | Full-automatic quenching line feeding device for disk saw web |
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CN103397160B true CN103397160B (en) | 2014-12-03 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101813585A (en) * | 2010-04-13 | 2010-08-25 | 无锡昌华机电制造有限公司 | Mechanical clamping type automatic feeding and discharging device |
CN203360513U (en) * | 2013-07-18 | 2013-12-25 | 天津市热处理研究所有限公司 | Full-automatic disk saw blade feeding device on quenching line |
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US6945150B2 (en) * | 2003-09-11 | 2005-09-20 | Chin-Chin Chang | Feeding device for a table saw |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101813585A (en) * | 2010-04-13 | 2010-08-25 | 无锡昌华机电制造有限公司 | Mechanical clamping type automatic feeding and discharging device |
CN203360513U (en) * | 2013-07-18 | 2013-12-25 | 天津市热处理研究所有限公司 | Full-automatic disk saw blade feeding device on quenching line |
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