CN103388830A - Energy recycling system and method for foam plastic production - Google Patents

Energy recycling system and method for foam plastic production Download PDF

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Publication number
CN103388830A
CN103388830A CN2013103139026A CN201310313902A CN103388830A CN 103388830 A CN103388830 A CN 103388830A CN 2013103139026 A CN2013103139026 A CN 2013103139026A CN 201310313902 A CN201310313902 A CN 201310313902A CN 103388830 A CN103388830 A CN 103388830A
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China
Prior art keywords
water
pipeline
economizer
deduster
boiler
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Pending
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CN2013103139026A
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Chinese (zh)
Inventor
彭其周
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU WEIHUA FOAM PLUGS Co Ltd
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WUHU WEIHUA FOAM PLUGS Co Ltd
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Priority to CN2013103139026A priority Critical patent/CN103388830A/en
Publication of CN103388830A publication Critical patent/CN103388830A/en
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Abstract

The invention relates to an energy recycling system and an energy recycling method for foam plastic production. A boiler produces steam and smoke; the steam is filled into a foam plastic mold through a pipeline I and the smoke is guided into an economizer through a pipeline II; the smoke which passes through the economizer is fed into a water-immersed dust catcher through a pipeline IV; then the smoke which is treated through the water-immersed dust catcher is exhausted into the atmosphere through an air purifier and simultaneously a great amount of liquid water produced by the water-immersed dust catcher is fed into a manual fishing pool; and finally the water which is treated through the manual fishing pool is purified through a purifying pool and then the purified water is pumped back into the water-immersed dust catcher through a No. 1 pump set and a pipeline V. After the steam in the foam plastic mold becomes liquid water, the water is filled into the economizer through a No.2 pump set, the water is heated in the economizer and then flows back into the boiler and the circulation of water resources is realized. By adopting a multi-circulating system, the full utilization of the residual heat of the steam is realized, waste gas can be fully purified and the energy saving and emission reduction effect is remarkable.

Description

A kind of bubble is moulded system and the method thereof that recycle in the producting energy source
Technical field
The present invention relates to a kind of energy recovery and utilize system, specifically a kind of bubble is moulded system and the method thereof that recycle in the producting energy source.
Background technology
Go from strength to strength along with manufacturing, people face the problem of energy waste and ecological deterioration gradually.Therefore, demand urgently and need to reasonably recycle the energy.Mould in production process at bubble, extensively adopt Boiler Steam to heat the bubble mould, high-temperature steam can reach extraordinary effect, makes bubble mould rapid expanding.But in making engineering, the use of steam and kettleman also brought problems.Current bubble is moulded in manufacturing industry, after high-temperature steam enters the bubble mould, and the processing and forming of moulding in order to bubble.In the course of work of boiler, not only can produce the high-temperature steam of expection, what produce also has a large amount of smog thereupon, not only contains a large amount of particles and pernicious gas in these smog, also contains higher heat, suspended particulate and gas are to environment, endangering the mankind's physical and mental health, and the heat in smog is disposed in atmosphere, can increases the weight of greenhouse effects on the one hand, can cause again on the other hand the waste of energy, capacity usage ratio is low.
Summary of the invention
The object of the invention is to provide a kind of bubble and moulds system and the method thereof that recycle in the producting energy source, and this system and method can take full advantage of the heat energy of smog, can purify smog again.
The present invention moulds for a kind of bubble that provides is provided system and the method thereof that recycle in the producting energy source, by following technical scheme, is realized.
A kind of bubble is moulded and is used the steam thermal energy cyclic utilization system, comprises boiler, and described boiler is connected with respectively bubble mould and economizer by pipeline I and pipeline II; Described economizer is connected with water by the pipeline IV and does not have deduster; Water does not have deduster top to be connected with air purifier, and its underpart is connected with artificial salvaging pond; The artificial pond of salvaging is connected with clarifier-tank; Described clarifier-tank does not have deduster top to be connected by pump group, a pipeline V with water.The artificial pond of salvaging is in order to water the sewage of not discharging in deduster precipitate, and then the workman clears the sediment in sewage by salvaging.Clarifier-tank is in order to sewage is further purified, and the water after with the purification in clarifier-tank re-injects into water and do not have the top of deduster by a pump group, and namely the water after available purification carries out depositing dust to smog and processes, and has realized recycling of water resource.
Described bubble mould is connected to the bottom of economizer by No. two pump groups and pipeline VI, described economizer top is connected with the top of boiler by the pipeline III.Utilizing No. two pump groups will steep water in mould injects in economizer, the smog that simultaneously boiler is produced injects in economizer, utilize the heat of smog to heat the water in economizer, take full advantage of the heat of smog, finally water is refilled in boiler, can save burning of coal amount in boiler, realize recycling of heat energy, save the energy.
Described water does not have deduster inside that shower nozzle is installed, and described shower nozzle all is connected with the pipeline V.Spray water smoke by shower nozzle, in order to smog is carried out depositing dust, process, realize purifying the function of smog.
A kind of bubble is moulded and is used the steam thermal energy circulation utilization method, and the method comprises the following steps:
Step 1, produce two kinds of materials by the boiler course of work, comprises steam and smog;
Step 2, inject steam in the bubble mould by the pipeline I, utilizes its high temperature to steep molded processing; Simultaneously, smog is imported in economizer by the pipeline II;
Step 3, pass into water with the smog after economizer is processed by the pipeline IV and there be not in deduster;
Step 4, there be not the smog after deduster is processed to be drained in atmosphere by air purifier in water, and simultaneously, a large amount of aqueous waters that do not have deduster to produce in water are passed into artificial salvaging pond;
Step 5, utilize the water after clarifier-tank is processed artificial salvaging pond to purify, and the water after purified treatment is withdrawn into water by pump group and pipeline V does not have deduster.
In step 1, control the temperature of boiler at 99 ℃, pressure is 4.5Mpa; In step 2, after steep steam after the mould utilization and becoming aqueous water, aqueous water is pumped into the economizer bottom by No. two pump groups and pipeline VI, then the pipeline III of passing through the economizer upper end is back in boiler.
The invention has the beneficial effects as follows: mutually form a plurality of circulatory systems between each part of the present invention, and connect each other again between these single systems, large cyclic utilization system of common composition, realized the remaining heat energy of smog is taken full advantage of, can purify smog again simultaneously, effects of energy saving and emission reduction is remarkable.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the schematic diagram of system of the present invention.
The specific embodiment
Content of the present invention is easier to be understood like a cork in order to make, and below according to specific embodiment also by reference to the accompanying drawings, the present invention is illustrated in further detail.
As shown in Figure 1, a kind of bubble is moulded and is used the steam thermal energy cyclic utilization system, comprises boiler 1, and described boiler 1 is connected with respectively bubble mould 2 and economizer 3 by pipeline I and pipeline II; Described economizer 3 is connected with water by the pipeline IV and does not have deduster 4; Water does not have deduster 4 tops to be connected with air purifier 5, and its underpart is connected with artificial salvaging pond 6; The artificial pond 6 of salvaging is connected with clarifier-tank 7; Described clarifier-tank 7 does not have deduster 4 tops to be connected by pump group 8, a pipeline V with water.The artificial pond 6 of salvaging is precipitated in order to the sewage that water is not had deduster 4 interior discharges, and then the workman clears the sediment in sewage by salvaging.Clarifier-tank 7 is in order to sewage is further purified, and the water after with the purification in clarifier-tank 7 re-injects into water and do not have the top of deduster 4 by a pump group 8, and namely the water after available purification carries out depositing dust to smog and processes, and has realized recycling of water resource.
Described bubble mould 2 is connected to the bottom of economizer 3 by No. two pump groups 9 and pipeline VI, described economizer 3 tops are connected with the top of boiler 1 by the pipeline III.Utilizing No. two pump groups 9 will steep the interior water of mould 2 injects in economizer 3, the smog that simultaneously boiler 1 is produced injects in economizer 3, utilize the heat of smog to heat the water in economizer 3, take full advantage of the heat of smog, water is refilled in boiler 1 finally, can save the interior burning of coal amount of boiler 1, realize recycling of heat energy, save the energy.
Described water does not have deduster 4 inside that shower nozzle 401 is installed, and described shower nozzle 401 all is connected with the pipeline V.By shower nozzle 401 ejection water smokes, process in order to smog is carried out depositing dust, realize purifying the function of smog.
A kind of bubble is moulded and is used the steam thermal energy circulation utilization method, and the method comprises the following steps:
Step 1, produce two kinds of materials by boiler 1 course of work, comprises steam and smog;
Step 2, inject steam in bubble mould 2 by the pipeline I, utilizes its high temperature to steep molded processing; Simultaneously, smog is imported in economizer 3 by the pipeline II;
Step 3, pass into water with the smog after economizer 3 is processed by the pipeline IV and there be not in deduster 4;
Step 4, there be not the smog after deduster 4 is processed to be drained in atmosphere by air purifier 5 in water, and simultaneously, a large amount of aqueous waters that do not have deduster 5 to produce in water are passed into artificial salvaging pond 6;
Step 5, utilize the artificial water of salvaging after process in ponds 6 of 7 pairs of clarifier-tanks to purify, and the water after purified treatment is withdrawn into water by pump group 8 and pipeline V does not have deduster 4.
In step 1, control the temperature of boiler 1 at 99 ℃, pressure is 4.5Mpa; In step 2, after steep steam after mould 2 utilizes and becoming aqueous water, aqueous water is pumped into economizer 3 bottoms by No. two pump groups 9 and pipeline VI, then the pipeline III of passing through economizer 3 upper ends is back in boiler 1.
Above demonstration and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (6)

1. a bubble is moulded the system that recycle in the producting energy source, comprises boiler, it is characterized in that: described boiler is connected with respectively bubble mould and economizer by pipeline I and pipeline II; Described economizer is connected with water by the pipeline IV and does not have deduster; Described water does not have the top of deduster to be connected with air purifier, and its underpart is connected with artificial salvaging pond; Described artificial salvaging pond is connected with clarifier-tank; Described clarifier-tank does not have the top of deduster to be connected by pump group, a pipeline V with water.
2. a kind of bubble according to claim 1 is moulded the system that recycle in the producting energy source, it is characterized in that: described bubble mould is connected to the bottom of economizer by No. two pump groups and pipeline VI, described economizer top is connected with the top of boiler by the pipeline III.
3. a kind of bubble according to claim 1 is moulded the system that recycle in the producting energy source, and it is characterized in that: described water does not have deduster inside that shower nozzle is installed, and described shower nozzle all is connected with the pipeline V.
4. a bubble is moulded the method that recycle in the producting energy source, and it is characterized in that: the method comprises the following steps,
Step 1, produce two kinds of materials by the boiler course of work, comprises steam and smog;
Step 2, inject steam in the bubble mould by the pipeline I, utilizes its high temperature to steep molded processing, simultaneously, smog imported in economizer by the pipeline II;
Step 3, pass into water with the smog after economizer is processed by the pipeline IV and there be not in deduster;
Step 4, there be not the smog after deduster is processed to be drained in atmosphere by air purifier in water, and simultaneously, a large amount of aqueous waters that do not have deduster to produce in water are passed into artificial salvaging pond;
Step 5, utilize the water after clarifier-tank is processed artificial salvaging pond to purify, and the water after purified treatment is withdrawn into water by pump group and pipeline V does not have deduster.
5. a kind of bubble according to claim 4 is moulded the method that recycle in the producting energy source, it is characterized in that: in step 1, control the temperature of boiler at 99 ℃, pressure is 4.5Mpa.
6. according to claim 4 or 5 described a kind of bubbles are moulded the method that recycle in the producting energy source, it is characterized in that: in step 2, after being become aqueous water by the steam after the utilization of bubble mould, aqueous water is pumped into the economizer bottom by No. two pump groups and pipeline VI, then through the pipeline III of economizer upper end, is back in boiler.
CN2013103139026A 2013-07-24 2013-07-24 Energy recycling system and method for foam plastic production Pending CN103388830A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013103139026A CN103388830A (en) 2013-07-24 2013-07-24 Energy recycling system and method for foam plastic production

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Application Number Priority Date Filing Date Title
CN2013103139026A CN103388830A (en) 2013-07-24 2013-07-24 Energy recycling system and method for foam plastic production

Publications (1)

Publication Number Publication Date
CN103388830A true CN103388830A (en) 2013-11-13

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CN2013103139026A Pending CN103388830A (en) 2013-07-24 2013-07-24 Energy recycling system and method for foam plastic production

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09117925A (en) * 1995-10-25 1997-05-06 Daisen Kogyo:Kk Molding method and device of expanded plastic product
CN1785644A (en) * 2004-12-07 2006-06-14 株式会社技术高 Metal mould heating and cooling system and its method for heat pressing
CN201061903Y (en) * 2007-06-27 2008-05-21 赖厚裕 Device for heating and cooling mold
CN201212684Y (en) * 2008-05-15 2009-03-25 章秀婷 Mobile waste treating device
CN101531052A (en) * 2009-04-19 2009-09-16 张国伟 An energy-saving type highlight non-trace injection mold temperature control system
CN202092111U (en) * 2011-05-30 2011-12-28 湖南大三湘油茶科技有限公司 Boiler waste heat utilization system
CN202868708U (en) * 2012-09-14 2013-04-10 常州市奥琳斯邦热能设备有限公司 Flue gas emission system of boiler

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09117925A (en) * 1995-10-25 1997-05-06 Daisen Kogyo:Kk Molding method and device of expanded plastic product
CN1785644A (en) * 2004-12-07 2006-06-14 株式会社技术高 Metal mould heating and cooling system and its method for heat pressing
CN201061903Y (en) * 2007-06-27 2008-05-21 赖厚裕 Device for heating and cooling mold
CN201212684Y (en) * 2008-05-15 2009-03-25 章秀婷 Mobile waste treating device
CN101531052A (en) * 2009-04-19 2009-09-16 张国伟 An energy-saving type highlight non-trace injection mold temperature control system
CN202092111U (en) * 2011-05-30 2011-12-28 湖南大三湘油茶科技有限公司 Boiler waste heat utilization system
CN202868708U (en) * 2012-09-14 2013-04-10 常州市奥琳斯邦热能设备有限公司 Flue gas emission system of boiler

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Application publication date: 20131113