CN103387186B - Concrete circulation conveying system with hanging cages - Google Patents
Concrete circulation conveying system with hanging cages Download PDFInfo
- Publication number
- CN103387186B CN103387186B CN201310353086.1A CN201310353086A CN103387186B CN 103387186 B CN103387186 B CN 103387186B CN 201310353086 A CN201310353086 A CN 201310353086A CN 103387186 B CN103387186 B CN 103387186B
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- cage
- annular
- cyclic track
- power wheel
- track
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Abstract
The invention discloses a concrete circulation conveying system with hanging cages. The concrete circulation conveying system with the hanging cages comprises a portal crane, an annular circulation track, multiple hanging cage suspension devices and a transmission device, wherein the annular circulation track is arranged at the lower side of a cross beam of the portable crane, the hanging cage suspension devices comprise pulleys and the hanging cages, which are arranged in the annular circulation track, and the hanging cages are hung at the lower sides of the pulleys through lifting ropes; the transmission device comprises a power wheel, a sprocket transmission rope and multiple tensioning wheels, the lower end of the power wheel is connected with a hydraulic motor and is supported in a power wheel supporting seat at the lower side of the annular circulation track, and the tensioning wheels are supported in tensioning wheel supporting seats at the lower side of the annular circulation track; the sprocket transmission rope comprises steel wire rope rings connected with one another end to end and multiple sprockets fixed on the steel wire rope rings at equal pitches, and the pitch between each two adjacent sprockets is equal to the tooth pitch of the power wheel or the tooth pitch of the tensioning wheel. The concrete circulation conveying system with the hanging cages can be used for continuously pouring mass concrete members, shortening the pouring period of the mass concrete members and greatly improving the working efficiency.
Description
Technical field
The present invention relates to a kind of continuous concreting system, particularly relate to a kind of transfer crane that adopts and carry cage to build the cage delivery system of mass concrete, belong to construction engineering technical field.
Background technology
In order to save cement, improve building operation efficiency, mass concrete component generally adopts the cement concrete of the coarse aggregate of greater particle size, the less slump, therefore should not adopt the construction technologies such as pumping.Adopt transfer crane handling to fill concrete cage during the prefabricated and cast-in-place construction of existing mass concrete component to build to the place of building, at every turn only can the cement concrete of handling one cage, dealing time long, inefficiency.
Summary of the invention
The object of this invention is to provide a kind of cage cement concrete cyclic delivery system can accelerated precast concrete speed of perfusion, improve concreting work efficiency.
The present invention is achieved by the following technical programs:
A kind of cage cement concrete cyclic delivery system, comprise transfer crane, annular cyclic track, multiple cage suspension gear and driving device, annular cyclic track is positioned on the downside of transfer crane crossbeam, and the cross bar be obliquely installed by many intervals inside annular cyclic track is fixedly connected with transfer crane crossbeam surrounding; Described cage suspension gear comprises coaster and cage, and described coaster is arranged in annular cyclic track, hangs cage on the downside of coaster by lifting rope; Described driving device comprises power wheel, sprocket transmission rope and multiple tension wheel, and described power wheel and tension wheel are the Special chain wheel engaged with sprocket transmission rope; Described power wheel is supported in the power wheel bearing on the downside of annular cyclic track by transmission shaft, and transmission shaft lower end is connected with HM Hydraulic Motor; Multiple tension wheel is separately positioned on the downside of annular cyclic track two ends, and described tension wheel is supported in the tension wheel bearing on the downside of annular cyclic track by tensioning pivot shaft; Described sprocket transmission rope comprises the steel wire rope loop that head and the tail connect and the multiple sprockets be fixed on by equal pitch on steel wire rope loop, and the pitch between described sprocket is equal with power wheel tooth pitch or tension wheel tooth pitch.
Object of the present invention can also be realized further by following technical measures.
Aforesaid cage cement concrete cyclic delivery system, wherein said annular cyclic track comprises the arc section at two ends and is connected two linear portions of two terminal circle segmental arc, described linear portion is parallel to transfer crane crossbeam, tilt to decline except being positioned at upper annular cyclic track one end, concreting face, annular cyclic track remainder is in horizontality.Described annular cyclic track higher end is obliquely installed lowly; Described annular cyclic track adopts I-beam section or H profile steel to make.
Aforesaid cage cement concrete cyclic delivery system, wherein said sprocket comprises the collar, slip ring and position-limited hoop, and the described collar is fixed on steel wire rope loop, and slip ring is fixed on the collar, and collar two ends are respectively equipped with position-limited hoop.
Aforesaid cage cement concrete cyclic delivery system, wherein said lifting rope upper end is fixedly connected with the sprocket of correspondence position.
The present invention once can only handling cage cement concrete by the transfer crane of prior art, changing into can the simultaneously multiple cage cement concrete of handling, under the drive of sprocket transmission rope, circulation is transported to and builds place's continuous placing mass concrete one by one, fill the emptying that puts in place of concrete cage to build, empty cage gets back to filling place filling cement concrete again along annular cyclic track, be transported to the place of building again and again and build mass concrete, the efficiency of casting concrete improves more than 5 times.The present invention can carry out building of mass concrete component incessantly, and what shorten mass concrete component builds the cycle, substantially increases work efficiency.The present invention's annular cyclic track one end tilts to decline or integral inclined decline, make to run to bottom cage herein close to concreting face, fill concrete bucket when running under this section of inclined plane, due to the potential energy effect of orbit altitude drop, reduce the energy consumption of power wheel.
Advantage and disadvantage of the present invention, by for illustration and explanation for the non-limitative illustration passing through preferred embodiment below, these embodiments, only provide as an example with reference to accompanying drawing.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is I enlarged drawing of Fig. 1;
Fig. 4 is II enlarged drawing of Fig. 1;
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figure 1, the present embodiment is arranged on 60 tons of transfer cranes 1, comprise annular cyclic track 2,8 cage suspension gears 3 and driving device 4, annular cyclic track 2 comprises the arc section 21 at two ends and is connected two linear portions 22 of two terminal circle segmental arc 21, described linear portion 22 is parallel to transfer crane crossbeam 11, tilt to decline except being positioned at upper annular cyclic track 2 one end, concreting face, annular cyclic track 2 remainder is in horizontality.Annular cyclic track 2 is positioned on the downside of transfer crane crossbeam 11, adopts I-beam section or H profile steel to make.Or annular cyclic track 2 higher end is obliquely installed, and is convenient to build highly larger concrete component lowly.
As shown in Figure 2, the cross bar 23 be obliquely installed by many intervals inside annular cyclic track 2 is fixedly connected with transfer crane crossbeam 11 surrounding.Cage suspension gear 3 comprises coaster 31 and cage 32, and coaster 31 is suspended on annular cyclic track 2 times by a pair roller 311, hangs cage 32 on the downside of coaster 31 by lifting rope 33.When cage 32 runs to the lowest point of annular cyclic track 2 tilting to decline, now bottom cage 32 close to concreting face, be convenient to build mass concrete component.
As shown in Figure 3, driving device 4 comprises power wheel 41, sprocket transmission rope 42 and 16 tension wheels 43, and power wheel 41 is supported in the power wheel bearing 44 on the downside of annular cyclic track 2 by transmission shaft 411, and transmission shaft 411 lower end is connected with HM Hydraulic Motor 45.16 tension wheels 43 are separately positioned on the downside of annular cyclic track 2 two terminal circle segmental arc 21,9 tension wheels 43 are provided with on the downside of the arc section 21 that power wheel 41 is wherein housed, 7 tension wheels 43 are provided with on the downside of another arc section 21, tension wheel 43 is supported in the tension wheel bearing on the downside of annular cyclic track 2 by tensioning pivot shaft, the power wheel 41 and tension wheel 43 that can prevent from sprocket transmission rope 42 from departing from being engaged with.Power wheel 41 and tension wheel 43 are the Special chain wheel engaged with sprocket transmission rope 42, and the power wheel 41 of the present embodiment and tension wheel 43 are 8 tooth Special chain wheels.
As shown in Figure 4, sprocket transmission rope 42 comprises the steel wire rope loop 421 that head and the tail connect and the multiple sprockets 422 be fixed on by equal pitch on steel wire rope loop, and the pitch t between sprocket 422 is equal with power wheel 41 tooth pitch or tension wheel 43 tooth pitch.Sprocket 422 comprises collar 422-1, slip ring 422-2 and position-limited hoop 422-3, collar 422-1 is fixed on steel wire rope loop 421 by special tool radial compaction, slip ring 422-2 radial compaction is fixed on collar 422-1, collar 422-1 two ends are press-fitted position-limited hoop 422-3 respectively, prevent slip ring 422-2 from moving axially.Lifting rope 33 upper end connects by being connected fixation with steel wire with the sprocket 422 of correspondence position, when sprocket transmission rope 42 moves, drives cage 32 traversing to casting position by lifting rope 33.
HM Hydraulic Motor 45 of the present invention drives power wheel 41 to rotate, the sprocket transmission rope 42 be engaged with is driven to move, thus drive the lifting rope 33 be fixedly connected with sprocket transmission rope 42 sprocket 422 respectively to move, 8 lifting ropes 33 drive a pair roller 311 of the coaster 31 of its upper end to roll on annular cyclic track 2 respectively, the lowest point of the annular cyclic track 2 that the cage 32 that every root lifting rope 33 lower end is connected tilts to decline along annular cyclic track 2 loopy moving to 60 tons of transfer crane 1 one end or completely tilts to decline, now bottom cage 32 close to concreting face, get final product the concreting mass concrete component in emptying cage 32, the cage 32 of emptying is got back to filling place along annular cyclic track 2 and is refilled cement concrete.8 cages 32 are again and again along annular cyclic track 2 loopy moving, and can carry out building of mass concrete component incessantly, what shorten mass concrete component builds the cycle, substantially increases work efficiency.
In addition to the implementation, the present invention can also have other embodiments, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of application claims.
Claims (6)
1. a cage cement concrete cyclic delivery system, it is characterized in that, comprise transfer crane, annular cyclic track, multiple cage suspension gear and driving device, annular cyclic track is positioned on the downside of transfer crane crossbeam, and the cross bar be obliquely installed by many intervals inside annular cyclic track is fixedly connected with transfer crane crossbeam surrounding; Described cage suspension gear comprises coaster and cage, and described coaster is arranged in annular cyclic track, hangs cage on the downside of coaster by lifting rope; Described driving device comprises power wheel, sprocket transmission rope and multiple tension wheel, and described power wheel and tension wheel are the Special chain wheel engaged with sprocket transmission rope; Described power wheel is supported in the power wheel bearing on the downside of annular cyclic track by transmission shaft, and transmission shaft lower end is connected with HM Hydraulic Motor; Multiple tension wheel is separately positioned on the downside of annular cyclic track two ends, and described tension wheel is supported in the tension wheel bearing on the downside of annular cyclic track by tensioning pivot shaft; Described sprocket transmission rope comprises the steel wire rope loop that head and the tail connect and the multiple sprockets be fixed on by equal pitch on steel wire rope loop, and the pitch between described sprocket is equal with power wheel tooth pitch or tension wheel tooth pitch.
2. cage cement concrete cyclic delivery system according to claim 1, it is characterized in that, described annular cyclic track comprises the arc section at two ends and is connected two linear portions of two terminal circle segmental arc, described linear portion is parallel to transfer crane crossbeam, tilt to decline except being positioned at upper annular cyclic track one end, concreting face, annular cyclic track remainder is in horizontality.
3. cage cement concrete cyclic delivery system according to claim 2, is characterized in that, described annular cyclic track higher end is obliquely installed lowly.
4. cage cement concrete cyclic delivery system according to claim 1 and 2, is characterized in that, described annular cyclic track adopts I-beam section or H profile steel to make.
5. cage cement concrete cyclic delivery system according to claim 1, it is characterized in that, described sprocket comprises the collar, slip ring and position-limited hoop, and the described collar is fixed on steel wire rope loop, and slip ring is fixed on the collar, and collar two ends are respectively equipped with position-limited hoop.
6. cage cement concrete cyclic delivery system according to claim 1, is characterized in that, described lifting rope upper end is fixedly connected with the sprocket of the sprocket transmission rope of correspondence position.
Priority Applications (1)
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CN201310353086.1A CN103387186B (en) | 2013-08-14 | 2013-08-14 | Concrete circulation conveying system with hanging cages |
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CN201310353086.1A CN103387186B (en) | 2013-08-14 | 2013-08-14 | Concrete circulation conveying system with hanging cages |
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CN103387186A CN103387186A (en) | 2013-11-13 |
CN103387186B true CN103387186B (en) | 2015-01-07 |
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CN201310353086.1A Expired - Fee Related CN103387186B (en) | 2013-08-14 | 2013-08-14 | Concrete circulation conveying system with hanging cages |
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Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS57131625A (en) * | 1981-02-03 | 1982-08-14 | Mitsubishi Heavy Ind Ltd | Automatic conveyor |
CN2793030Y (en) * | 2005-03-31 | 2006-07-05 | 阎丽辉 | Electric calabash hung conveying rope |
CN2863724Y (en) * | 2005-12-31 | 2007-01-31 | 徐刚毅 | Suspension type pipe rail conveying system |
CN101722129B (en) * | 2008-10-27 | 2011-07-20 | 上海宝钢设备检修有限公司 | Production line of electrical equipment electric heating dipping and ultraviolet curing operation |
CN101974913B (en) * | 2010-10-15 | 2012-07-04 | 中铁三局集团有限公司 | Parallel construction method of bridge deepwater foundation bored pile and cofferdam |
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2013
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Granted publication date: 20150107 Termination date: 20170814 |