CN103386561B - Jigsaw automatic welding machine and unit - Google Patents
Jigsaw automatic welding machine and unit Download PDFInfo
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- CN103386561B CN103386561B CN201210137286.9A CN201210137286A CN103386561B CN 103386561 B CN103386561 B CN 103386561B CN 201210137286 A CN201210137286 A CN 201210137286A CN 103386561 B CN103386561 B CN 103386561B
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- automatic welding
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- 238000003466 welding Methods 0.000 title claims abstract description 93
- 239000000463 material Substances 0.000 claims abstract description 63
- 230000005540 biological transmission Effects 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052802 copper Inorganic materials 0.000 claims abstract description 28
- 239000010949 copper Substances 0.000 claims abstract description 28
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims description 15
- 230000002459 sustained effect Effects 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 229910000679 solder Inorganic materials 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A kind of jigsaw automatic welding machine and unit, jigsaw automatic welding machine unit comprises multiple stage jigsaw automatic welding machine, jigsaw automatic welding machine comprises board, be arranged on the welding copper bar on board and two sheet material power transmission mechanisms, sheet material power transmission mechanism comprises: a motor reducer, a driving wheel and at least two driven pulleys, each driven pulley is all positioned at the side of driving wheel length direction and length direction along driving wheel is spaced apart, each driven pulley is connected with driving wheel by a belt, motor reducer is connected with one end of driving wheel, rotate to drive driving wheel, and then drive the belt that is connected with driving wheel and driven pulley to rotate, make to be positioned at sheet material on belt along belt transport.This sheet material power transmission mechanism can realize the automatic transport of sheet material, does not affect again unit spacing adjustment, and when board number change, can Rapid Combination, and meet special case Production requirement.
Description
Technical field
The present invention relates to a kind of jigsaw automatic welding machine, particularly relate to the sheet material power transmission mechanism be applied on jigsaw automatic welding machine.
Background technology
Side plate, the sheet material such as top board and steel floor of container all need to utilize jigsaw automatic welding machine to carry out welding docking.Because container plate all has many weld seams, so usually multiple stage bonding machine is combined into a unit, once welding is completed to container plate, thus improve welding efficiency.Spacing between TEU (Twenty-foot Equivalent Unit) sheet material generally can not change, and the weld spacing therefore between board does not need adjustment, can install fixing power transmission mechanism between board.But special container complex structure, the welding seam distance between sheet material often converts, and maximumly reaches 1500mm, minimum spacing 800mm, and the board quantity of needs changes thereupon.And according to technological process, some box needs to arrange jigsaw line in other places temporarily.This productive prospecting, for the constant transmissions mechanism that standard container uses, has been not suitable for the production of extraordinary case.For ensureing sheet material smoothly by jigsaw unit, easy bearing row generally installed by special case line between board, as Transmission Part.But not drive arranged by bearing, often need artificial promotion during transmission, labor strength is large, and have certain potential safety hazard, production efficiency is low, and to the special sheet material of back with buttress brace or beading, transmission is difficulty particularly.
Summary of the invention
The technical problem to be solved in the present invention is the deficiency overcoming the existence of above-mentioned prior art, for transmission and the adjustment problem of special case line sheet material, devise a kind of jigsaw automatic welding machine especially, the transmission mechanism of this bonding machine can provide power, do not affect again unit spacing adjustment, and when board number change, can Rapid Combination, thus meet special case Production requirement.
For solving the problems of the technologies described above, the present invention proposes a kind of jigsaw automatic welding machine unit, comprise: multiple stage jigsaw automatic welding machine, each jigsaw automatic welding machine includes: board and the welding copper bar be arranged on board, the length direction of described welding copper bar is consistent with the welding direction of bonding machine, described jigsaw automatic welding machine is two sheet material power transmission mechanisms be fixed on described board also, two sheet material power transmission mechanisms are arranged on the both sides of described welding copper bar also near described welding copper bar, and two sheet material power transmission mechanisms are symmetrical relative to described welding copper bar, described sheet material power transmission mechanism comprises: a motor reducer, a driving wheel and at least two driven pulleys, each driven pulley is all positioned at the side of described driving wheel length direction and length direction along described driving wheel is spaced apart, each driven pulley is connected with described driving wheel by a belt, described motor reducer is connected with one end of described driving wheel, rotate to drive described driving wheel, and then drive described belt and described driven pulley to rotate, make to be positioned at sheet material on described belt along described belt transport, described multiple stage jigsaw automatic welding machine is arranged successively and the welding copper bar of each jigsaw automatic welding machine is parallel to each other, the driven pulley of adjacent panel automatic welding machine and belt are in the direction mutual dislocation being parallel to welding copper bar, by the spacing between adjustment adjacent panel automatic welding machine and the quantity increasing and decreasing jigsaw automatic welding machine, the welding demand of the sheet material of different size can be adapted to.
Preferably, described driving wheel comprises: a columnar drive roll and two is separately fixed at the driving shaft of the shaft core position at described drive roll two ends, described driven pulley comprises: a columnar driven voller and two is separately fixed at the driven shaft of the shaft core position at described driven voller two ends, and described driven voller is parallel with described drive roll.
Preferably, each driven pulley is arranged on a support respectively, and by described support installing on described board, described support comprises: a base and two supporting seats be fixed on described base, described supporting seat comprises: one is connected to the lower wing plate on described base, one upper flange and parallel relative to described lower wing plate is connected to the web between described upper flange and described lower wing plate, described supporting seat cross section is c-shaped, its upper flange and lower wing plate are all positioned at the same side of web, the web inside parallel of described two supporting seats also relatively, the upper flange of described two supporting seats lays respectively at the outside on two web tops, the lower wing plate of described two supporting seats lays respectively at the outside of two web bottoms.
Preferably, the quantity of described support and described driven pulley is three, below the two ends that one end of three cradle top lays respectively at described driving wheel and below middle part, the other end of three cradle top connects respectively and supports a driven pulley, the upper flange being positioned at the support below described driving wheel two ends is rotatably connected respectively by two driving shafts of a rolling bearing and described driving wheel, two upper flanges of each support respectively by a rolling bearing and above it two driven shafts of driven pulley be rotatably connected.
Preferably, one end of described driving shaft is connected by the output shaft of driving member with described motor reducer.
Preferably, described driving member can be sprocket wheel and chain.
Preferably, the belt end face of described two sheet material power transmission mechanisms should be made to be positioned at sustained height.
Preferably, the setting direction of the sheet material power transmission mechanism of adjacent panel automatic welding machine should be made contrary.
Compared with prior art, the present invention has following beneficial effect: 1: sheet material power transmission mechanism of the present invention is arranged on jigsaw automatic welding machine, the sheet material on jigsaw automatic welding machine is made not need artificial promotion after welding, alleviate the labour intensity of workman, eliminate potential safety hazard, and improve production efficiency; 2: sheet material power transmission mechanism as transmission medium, is suitable for the transmission of various types of sheet material by belt, solve the sheet material transmission difficult problem of back with back beam or abnormal bulge-structure; 3: sheet material power transmission mechanism is arranged on separately on every platform bonding machine, be convenient to move and handling with bonding machine, thus facilitate occasional combination to arrange production line, two sheet material power transmission mechanisms are symmetricly set on the welding copper bar both sides of jigsaw automatic welding machine, are beneficial between adjacent solder machine and carry out distance adjustment; 4: the driven pulley of adjacent panel automatic welding machine and belt interlaced arrangement, produce interference when eliminating the spacing adjustment of board, thus facilitate adjustment and do not affect transmission again.
Accompanying drawing explanation
Fig. 1 is the schematic front view of sheet material power transmission mechanism of the present invention.
Fig. 2 is the part sectioned view of the left aspect of sheet material power transmission mechanism of the present invention.
Fig. 3 is the schematic front view of the jigsaw automatic welding machine installing sheet material power transmission mechanism.
Fig. 4 is that schematic diagram is looked on a left side for the jigsaw automatic welding machine installing sheet material power transmission mechanism.
Fig. 5 is the structural representation that the present invention installs the jigsaw automatic welding machine unit of sheet material power transmission mechanism.
Detailed description of the invention
In order to further illustrate principle of the present invention and structure, existing by reference to the accompanying drawings to a preferred embodiment of the present invention will be described in detail.
Consult Fig. 1, sheet material power transmission mechanism 2 of the present invention is applied on jigsaw automatic welding machine, and this sheet material power transmission mechanism 2 comprises: a motor reducer 21, driving wheel 22 and three driven pulleys 23.
In conjunction with consulting Fig. 2, driving wheel 22 comprises: columnar drive roll 221 and two is separately fixed at the driving shaft 222,223 at drive roll two ends, and each driving shaft 222,223 is all connected to the shaft core position of drive roll 221.Each driven pulley 23 is all positioned at the side of driving wheel 22 length direction and length direction along driving wheel 22 is spaced apart, and wherein two driven pulleys 23 are near the two ends of driving wheel 22, and another driven pulley 23 is near the middle part of driving wheel 22.Each driven pulley 23 includes: columnar driven voller 231 and two is separately fixed at the driven shaft 232,233 at driven voller 231 two ends, each driven shaft 232,233 is all connected to the shaft core position of driven voller 231, and the setting direction of the driven voller 231 of all driven pulleys 23 is all parallel to drive roll 221.
The driven voller 231 of each driven pulley 23 is connected with the drive roll 221 of driving wheel 22 respectively by a belt 24.The output shaft of motor reducer 21 is connected with the driving shaft 223 of driving wheel 22 one end by driving member 221, driving member 221 is two sprocket wheels and a chain, two sprocket wheels are set on the output shaft of driving shaft 223 and motor reducer 21, chain connects two sprocket wheels, rotation function is exported by motor reducer 21, by sprocket wheel and chain drive on driving shaft 223, driving shaft is driven to rotate.Obviously, driving member 221 is not limited to sprocket wheel and chain, and in other embodiments, driving member 221 also can be shaft coupling, driving-belt or travelling gear etc. conventional in prior art.
In order to fixing driving wheel 22 and driven pulley 23, this sheet material power transmission mechanism also comprises three supports 25,25a, 25b.Three supports 25, 25a, the structure of 25b is identical, for support 25, it comprises: a base 251 and two supporting seats 252 be fixed on base 251, supporting seat 252 comprises: one is connected to the lower wing plate 2521 on base 251, one upper flange parallel relative to lower wing plate 2,521 2522 and one is connected to the web 2523 between upper flange 2521 and lower wing plate 2522, the cross section of each supporting seat 252 is all c-shaped, the upper flange 2521 of each supporting seat 252 and lower wing plate 2522 are all positioned at the same side of web 2521, web 2523 inside parallel of two supporting seats 252 also relatively, the upper flange 2522 of two supporting seats 252 lays respectively at the outside on two web 2523 tops, the lower wing plate 2521 of two supporting seats 252 lays respectively at the outside of two web 2523 bottoms.Three supports 25, 25a, one end longitudinally, 25b top lays respectively at the two ends of driving wheel 22 and the below at middle part, three supports 25, 25a, the 25b top other end longitudinally connects respectively and supports a driven pulley 23, be positioned at the support 25 below driving wheel 22 two ends, the upper flange 2522 of 25a is respectively by a rolling bearing 2221, 2231 with two driving shafts 222 of driving wheel 22, 223 are rotatably connected, each support 25, two upper flanges 2522 of 25a or 25b are respectively by a rolling bearing 2321, 2331 with its above two driven shafts 232 of driven pulley 23, 233 are rotatably connected.The concrete annexation of each support 25,25a, 25b and driving wheel 22, driven pulley 23 is as follows: the driving shaft 222 of driving wheel 22 one end is rotatably connected with the support 25 below it by a rolling bearing 2221, the upper flange 2522 of the supporting seat 252 of this horizontal side of support 25 is fixedly connected with the outer ring of this rolling bearing 2221, and it is outer and fix relative to driving shaft 222 that the inner ring of rolling bearing 2221 is sleeved on driving shaft 222; The driving shaft 223 of driving wheel 22 other end is also rotatably connected with the support 25a below it by a rolling bearing 2231, the upper flange 2522 of the supporting seat 252 of the horizontal side of this support 25a is fixedly connected with the outer ring of this rolling bearing 2231, it is outer and fix relative to driving shaft 223 that the inner ring of rolling bearing 2231 is sleeved on driving shaft 223, and this rolling bearing 2231 is between shaft coupling 211 and drive roll 221; The driven shaft 232 of each driven pulley 23 one end is rotatably connected with a upper flange 2522 of its underlying holder 25,25a or 25b by a rolling bearing 2321, the driven shaft 233 of each driven pulley 23 other end is rotatably connected with another upper flange 2522 of its underlying holder 25,25a or 25b by a rolling bearing 2331, and same driven pulley 23 connects two upper flanges 2522 of same support 25,25a or 25b.
During work, sheet material waiting for transmission is placed on belt 24, motor reducer 21 is made to drive driving wheel 22 to rotate, belt 24 and driven pulley 23 also follow rotation, the sheet material be positioned on belt 24 is transmitted along belt 24, thus eliminates the artificial trouble promoting sheet material, also reduce the labour intensity of workman, reduce potential safety hazard, improve production efficiency.
It should be noted that the quantity of the driven pulley 23 of above-mentioned sheet material power transmission mechanism can not be defined as three, more than two or three can reach effect of the present invention.
Fig. 3, Fig. 4 are the structural representation that above-mentioned sheet material power transmission mechanism is arranged on jigsaw automatic welding machine, and this jigsaw automatic welding machine 100 comprises: board 1, the welding copper bar 11 be arranged on board 1, be arranged on the welding hold down gag 12 on board 1 and be arranged on the above-mentioned sheet material power transmission mechanism 2 on board 1.The length direction of welding copper bar 11 is consistent with the welding direction of bonding machine, welding hold down gag 12 be positioned at welding copper bar 11 top and with weld copper bar 11 and keeps certain intervals, sheet material (not shown) to be welded is placed on and welds on copper bar 11 and compressed by the welding hold down gag 12 of top.
Jigsaw automatic welding machine of the present invention comprises two sheet material power transmission mechanisms 2, this two sheet material power transmission mechanism 2 is arranged on the both sides of welding copper bar 11 also near welding copper bar 11, and two sheet material power transmission mechanisms 2 are symmetrical relative to welding copper bar 11, two sheet material power transmission mechanisms 2 are all fixed on the crossbeam 13 of board both sides by its upper bracket 25,25a, 25b, belt 24 end face of two sheet material power transmission mechanisms 2 after fixing is positioned at sustained height, to make the sheet material maintenance level on it, be beneficial to welding and transmission.
Multiple stage bonding machine 100, when embody rule, is combined into a unit, once completes welding to container plate by this jigsaw automatic welding machine usually.Consult Fig. 5, jigsaw automatic welding machine unit of the present invention comprises five bonding machines 100, these five bonding machines 100 to be arranged and the welding copper bar 11 of each jigsaw automatic welding machine 100 is parallel to each other successively along production line, during work, ten sheet material power transmission mechanisms 2 in this unit can centralized Control, make motor reducer 21 rotating Vortex simultaneously of all sheet material power transmission mechanisms 2, thus drive the belt 24 of all sheet material power transmission mechanisms 2 to realize symport simultaneously, guarantee that sheet material transmission is smooth and easy.
Unit, when embody rule, according to the distance between the next corresponding adjustment adjacent solder machine 100 of the sheet material piece spacing of different size, thus can meet the welding demand of nonstandard container side plate or top board.During for preventing from reducing the distance between each bonding machine 100, cause the driven pulley 23 of adjacent solder machine 100 and belt 24 to produce to interfere, the driven pulley 23 of adjacent solder machine 100 and belt 24 should be made in the direction mutual dislocation being parallel to welding copper bar 11, during concrete enforcement, realize on the contrary mutually by making the setting direction of the sheet material power transmission mechanism 2 of adjacent solder machine 100, such as, when the motor reducer 21 of left side bonding machine 100 in adjacent two bonding machines is arranged in the front position near welding copper bar 11, the motor reducer 21 of the right bonding machine 100 should be arranged in the back-end location near welding copper bar 11.
Obviously, splice joint machine 100 quantity in unit also can not be defined as five, and concrete quantity can increase and decrease according to sheet material type during practical application and specification.
These are only better possible embodiments of the present invention, not limit the scope of the invention, all utilizations description of the present invention and the change of the equivalent structure done by accompanying drawing content, be all included in protection scope of the present invention.
Claims (8)
1. a jigsaw automatic welding machine unit, is characterized in that, comprising: multiple stage jigsaw automatic welding machine, and each jigsaw automatic welding machine includes: board and the welding copper bar be arranged on board, and the length direction of described welding copper bar is consistent with the welding direction of bonding machine,
Described jigsaw automatic welding machine also comprises two sheet material power transmission mechanisms be fixed on described board, two sheet material power transmission mechanisms are arranged on the both sides of described welding copper bar also near described welding copper bar, and two sheet material power transmission mechanisms are symmetrical relative to described welding copper bar
Described sheet material power transmission mechanism comprises: motor reducer, a driving wheel and at least two driven pulleys, each driven pulley is all positioned at the side of described driving wheel length direction and length direction along described driving wheel is spaced apart, each driven pulley is connected with described driving wheel by a belt, described motor reducer is connected with one end of described driving wheel, rotate to drive described driving wheel, and then drive described belt and described driven pulley to rotate, make to be positioned at sheet material on described belt along described belt transport
Described multiple stage jigsaw automatic welding machine is arranged successively and the welding copper bar of each jigsaw automatic welding machine is parallel to each other, the driven pulley of adjacent panel automatic welding machine and belt are in the direction mutual dislocation being parallel to welding copper bar, by the spacing between adjustment adjacent panel automatic welding machine and the quantity increasing and decreasing jigsaw automatic welding machine, the welding demand of the sheet material of different size can be adapted to.
2. jigsaw automatic welding machine unit as claimed in claim 1, it is characterized in that, described driving wheel comprises: a columnar drive roll and two is separately fixed at the driving shaft of the shaft core position at described drive roll two ends, described driven pulley comprises: a columnar driven voller and two is separately fixed at the driven shaft of the shaft core position at described driven voller two ends, and described driven voller is parallel with described drive roll.
3. jigsaw automatic welding machine unit as claimed in claim 2, it is characterized in that, each driven pulley is arranged on a support respectively, and by described support installing on described board, described support comprises: a base and two supporting seats be fixed on described base, described supporting seat comprises: one is connected to the lower wing plate on described base, one upper flange and parallel relative to described lower wing plate is connected to the web between described upper flange and described lower wing plate, described supporting seat cross section is c-shaped, its upper flange and lower wing plate are all positioned at the same side of web, the web inside parallel of described two supporting seats also relatively, the upper flange of described two supporting seats lays respectively at the outside on two web tops, the lower wing plate of described two supporting seats lays respectively at the outside of two web bottoms.
4. jigsaw automatic welding machine unit as claimed in claim 3, it is characterized in that, the quantity of described support and described driven pulley is three, below the two ends that one end of three cradle top lays respectively at described driving wheel and below middle part, the other end of three cradle top connects respectively and supports a driven pulley, the upper flange being positioned at the support below described driving wheel two ends is rotatably connected respectively by two driving shafts of a rolling bearing and described driving wheel, two upper flanges of each support respectively by a rolling bearing and above it two driven shafts of driven pulley be rotatably connected.
5. jigsaw automatic welding machine unit as claimed in claim 2, it is characterized in that, one end of described driving shaft is connected by the output shaft of driving member with described motor reducer.
6. jigsaw automatic welding machine unit as claimed in claim 5, it is characterized in that, described driving member is sprocket wheel and chain.
7. jigsaw automatic welding machine unit as claimed in claim 1, it is characterized in that, the belt end face of described two sheet material power transmission mechanisms is positioned at sustained height.
8. jigsaw automatic welding machine unit as claimed in claim 1, it is characterized in that, the setting direction of the sheet material power transmission mechanism of adjacent panel automatic welding machine is contrary.
Priority Applications (1)
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CN201210137286.9A CN103386561B (en) | 2012-05-07 | 2012-05-07 | Jigsaw automatic welding machine and unit |
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CN201210137286.9A CN103386561B (en) | 2012-05-07 | 2012-05-07 | Jigsaw automatic welding machine and unit |
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CN103386561A CN103386561A (en) | 2013-11-13 |
CN103386561B true CN103386561B (en) | 2016-03-02 |
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CN201210137286.9A Active CN103386561B (en) | 2012-05-07 | 2012-05-07 | Jigsaw automatic welding machine and unit |
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Families Citing this family (4)
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CN104801822B (en) * | 2014-08-29 | 2017-03-08 | 中集集团集装箱控股有限公司 | Jointed board of container welding equipment and automatic soldering method |
CN104234336B (en) * | 2014-10-16 | 2017-03-29 | 湖州吴兴圣罗莱整体楼梯经营商行 | Stair tread finishing machine |
CN110091510B (en) * | 2019-05-30 | 2024-02-13 | 黄山富田精工智造股份有限公司 | Ultrasonic welding device |
CN110539057B (en) * | 2019-08-06 | 2021-04-27 | 宁波中集物流装备有限公司 | Automatic splicing spot welding device for side plates of container |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2474369A1 (en) * | 1980-01-25 | 1981-07-31 | Bignier Schmid Laurent | Aligning joint edges of flat plates prior to butt welding - where both edges can be accurately clamped together on welding rail below plasma burner |
CN2042455U (en) * | 1988-12-17 | 1989-08-09 | 杭州市*** | Combined belt conveyer |
EP0649803A1 (en) * | 1993-10-22 | 1995-04-26 | Breda Packaging B.V. | Article-transporting apparatus |
CN201587559U (en) * | 2009-11-25 | 2010-09-22 | 陈能文 | Top adhesive sealing and conveying device of automatic box sealing machine |
CN202208498U (en) * | 2011-09-08 | 2012-05-02 | 浙江致远软包装有限公司 | Finished product conveying table |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5423366B2 (en) * | 2009-12-08 | 2014-02-19 | 富士ゼロックス株式会社 | Sheet material conveying apparatus, image forming apparatus |
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2012
- 2012-05-07 CN CN201210137286.9A patent/CN103386561B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2474369A1 (en) * | 1980-01-25 | 1981-07-31 | Bignier Schmid Laurent | Aligning joint edges of flat plates prior to butt welding - where both edges can be accurately clamped together on welding rail below plasma burner |
CN2042455U (en) * | 1988-12-17 | 1989-08-09 | 杭州市*** | Combined belt conveyer |
EP0649803A1 (en) * | 1993-10-22 | 1995-04-26 | Breda Packaging B.V. | Article-transporting apparatus |
CN201587559U (en) * | 2009-11-25 | 2010-09-22 | 陈能文 | Top adhesive sealing and conveying device of automatic box sealing machine |
CN202208498U (en) * | 2011-09-08 | 2012-05-02 | 浙江致远软包装有限公司 | Finished product conveying table |
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