CN103386440A - Progressive die flanged by flanging knife and metal sheet flanging processing method - Google Patents
Progressive die flanged by flanging knife and metal sheet flanging processing method Download PDFInfo
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- CN103386440A CN103386440A CN2013103396241A CN201310339624A CN103386440A CN 103386440 A CN103386440 A CN 103386440A CN 2013103396241 A CN2013103396241 A CN 2013103396241A CN 201310339624 A CN201310339624 A CN 201310339624A CN 103386440 A CN103386440 A CN 103386440A
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- progressive die
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Abstract
The invention discloses a progressive die flanged by a flanging knife and a metal sheet flanging processing method and aims to solve the problems of complex structure and large volume of an existing device. A flanging station is formed on the progressive die flanged by the flanging knife; a lower die, an upper die and the flanging knife are arranged on the flanging station; and an angle of a processing surface of the flanging knife is fitted with the shape of a workpiece. According to the metal sheet flanging processing method, a flanging part of the workpiece is fixed by the flanging knife and the lower die and then is flanged under the action of the pressure of the upper die. According to the progressive die flanged by the flanging knife, the structure and the using method are simplified, and the occupied area is reduced. According to the metal sheet flanging processing method, the flanging effect is better, the quality of a product is higher, and the technical flow is simplified. Furthermore, the efficiency is improved, the cost is reduced, and the metal sheet flanging processing method is suitable for the flanging technologies for various metal sheets.
Description
Technical field
The present invention relates to a kind of a kind of progressive die and method of using this progressive die to carry out metal plate flanging processing of using flange cutter flange.
Background technology
Generally include and draw, cut and overturning process in the production and processing of sheet metal component, need more manpower to carry out the work such as carrying, material loading, check and correction when above-mentioned operation is separately carried out, production efficiency is low and crudy is poor.The progressive die is that a plurality of flow processs in sheet metal component processing are combined, and can obtain semifinished or finished goods after a material loading, has improved operating efficiency and security.
Existing progressive die overturning process instrument is tiltedly carved assembly for utilization and is carried out flange.As shown in Figure 1, placing workpiece 30 between counterdie 10 and patrix 20.Pre-bending has been carried out in the termination of workpiece 30 (turn-up portion), as shown in phantom in FIG..Tiltedly carve assembly and comprise and descendingly tiltedly carve 41 and walk crosswise and tiltedly carve 42, walk crosswise and tiltedly carve 42 and move descending tiltedly carving under 41 extruding to the left-hand in figure, the termination of workpiece 30 is laterally pushed and met the requirements of shape, as shown in solid line in figure.
The flange body tiltedly carved of band comprises descendingly tiltedly carves 41 and walk crosswise and tiltedly carve all multicompartments of 42, complex structure, and bulky, work flow is long, and the product quality that machining obtains is good not.
Summary of the invention
An object of the present invention is to propose the progressive die of the small and exquisite use flange cutter flange of a kind of designs simplification, volume.
Another object of the present invention is the progressive die that proposes the respond well use flange cutter flange of a kind of flange.
A further object of the present invention is to propose the metal plate flanging processing method that a kind of technological process is simplified.
For reaching this purpose, on the one hand, the present invention by the following technical solutions:
A kind of progressive die that uses flange cutter flange, be provided with the flange station on the described progressive die, described flange station be provided with counterdie and with the suitable patrix of counterdie, also be provided with the flange cutter on described flange station, the machined surface angle of described flange cutter and the shape of workpiece are suitable.
Particularly, be provided with resetting means on described counterdie, described resetting means is used for promoting counterdie and moves to described patrix direction.
Further, described resetting means is spring.
Particularly, described machined surface angle comprises 60 ° and 0 °.
Particularly, be provided with the counterdie machined surface suitable with described machined surface on described counterdie.
Particularly, described flange cutter is fixedly mounted on the described progressive die.
On the other hand, the present invention is by the following technical solutions:
A kind of metal plate flanging processing method of using the above-mentioned progressive die, described method are to use flange cutter and counterdie that the turn-up portion of workpiece is fixed, flange under the patrix pressure-acting.
Particularly, described method comprises the steps: at least
Step 40. counterdie resets, and waits for next workpiece.
Particularly, described flanging process comprises n stage, in the turn-up portion of i stage workpiece (30), by bending angle, is θ
i, wherein, i is more than or equal to 1 and less than or equal to the positive integer of n; After completing n stage, turn-up portion is bent to final position.
The present invention uses the progressive die of flange cutter flange to remove in existing equipment and tiltedly carves assembly, utilizes flange cutter and counterdie to be fixed turn-up portion, utilizes patrix to depress mould downwards and completes flanging process.Simplify the structure and using method, saved floor space.
Metal plate flanging processing method of the present invention will have now in technique tiltedly carves horizontal thrust and changes the top-down pressure of patrix into, the flange better effects if, and product quality is higher, and technological process is more simplified.Improve efficiency, reduced cost.
Description of drawings
Fig. 1 is the structural representation that existing flange arranges;
Fig. 2 is the preferred embodiment of the present invention one structural representation.
Be labeled as in figure:
10, counterdie; 11, counterdie machined surface; 20, patrix; 30, workpiece; 41, descendingly tiltedly carve; 42, walk crosswise tiltedly and carve; 50, flange cutter; 51, machined surface; 60, resetting means.
The specific embodiment
Further illustrate technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
Preferred embodiment one:
As shown in Figure 2, this preferred embodiment provides a kind of progressive die that uses flange cutter flange, be provided with the flange station on this progressive die, the flange station be provided with counterdie 10 and with the suitable patrix 20 of counterdie 10, be fixedly installed on the other flange cutter 50 of counterdie 10, and the spring that is arranged on counterdie 10 belows.
The flange station is divided into two sub-stations, and a flange cutter 50 is set on each sub-station.Machined surface 51 angles on first sub-station flange cutter 50 are 60 ° (with the preformation shape, being 60 ° of angles), and machined surface 51 angles on second sub-station flange cutter 50 are 0 ° (with the preformation shape, paralleling).
Correspondingly, first sub-station counterdie machined surface 11 angles are 60 °, and second sub-station counterdie machined surface 11 angle is 0 °.
Workflow:
Techniques such as drawing, cut before step 10. material loading, workpiece 30 are completed and bending in advance at right angles, then enter into the flange station.Workpiece 30 is placed on counterdie 10, and the turn-up portion of workpiece 30 (as shown in phantom in FIG.) is placed on the machined surface 51 of the edge of counterdie 10 and corresponding flange cutter 50.
20 liftings of step 30. patrix, workpiece 30 enters next station, carries out follow-up sheet metal component work flow.
Step 40. counterdie 10 resets under the promotion of spring, wait for next workpiece.
Use flange cutter 50 in this preferred embodiment and with the common turn-up portion for workpiece 30 of the suitable counterdie of flange knife-edge shape 10, locate, top-down the exerting pressure of patrix 20 makes turn-up portion reach the crooked place of setting.This continuous mold structure is reasonable, and is easy to use, and floor space is little, and the metal plate flanging place quality of using this progressive die processing to obtain is good.
Preferred embodiment two:
This preferred embodiment provides a kind of progressive die that uses flange cutter flange, and its basic structure is identical with preferred embodiment one.
Difference is: make the spring that is not limited to of counterdie lifting after patrix lifts, can realize that the resetting means of reset function all can.The number of the included sub-station of flanging process is not limited to two, according to concrete shape and the processing conditions of workpiece, determines.Correspondingly, in every individual sub-station, the machined surface angle of flange cutter used increases successively, finally to reach the flange angle requirement of setting.
The work flow of this preferred embodiment is also identical with preferred embodiment one substrate.Difference is, overturning process is decomposed into multistep or settles the ground flange at one go and all according to specific product, determine, and can use the turn-up portion of flange cutter and counterdie fixation workpiece, upper right mould 20 pressure flange to get final product.
Flanging process comprises n stage, in the turn-up portion of i stage workpiece 30, by bending angle, is θ
iWherein, i is more than or equal to 1 and less than or equal to the positive integer of n.θ
iFor the angle that bends each time, that is, and the position that starting point reaches for last bending, the position that terminal reaches for this bending.The angle of each bending can be the same or different.After completing n stage, turn-up portion is bent to final position.
Claims (9)
1. progressive die that uses flange cutter flange, be provided with the flange station on the described progressive die, described flange station be provided with counterdie (10) and with the suitable patrix (20) of counterdie (10), it is characterized in that, also be provided with flange cutter (50) on described flange station, machined surface (51) angle of described flange cutter (50) and the shape of workpiece (30) are suitable.
2. the progressive die of use flange cutter flange according to claim 1, is characterized in that, is provided with resetting means (60) on described counterdie (10), and described resetting means (60) is used for promoting counterdie (10) and moves to described patrix (20) direction.
3. the progressive die of use flange cutter flange according to claim 2, is characterized in that, described resetting means (60) is spring.
4. the progressive die of use flange cutter flange according to claim 1, is characterized in that, described machined surface (51) angle comprises 60 ° and 0 °.
5. the progressive die of use flange cutter flange according to claim 1, is characterized in that, is provided with the counterdie machined surface (11) suitable with described machined surface (51) on described counterdie (10).
6. the progressive die of use flange cutter flange according to claim 1, is characterized in that, described flange cutter (50) is fixedly mounted on the described progressive die.
A use as arbitrary in claim 1 to 6 as described in the metal plate flanging processing method of the progressive die, it is characterized in that, described method is to use flange cutter (50) and counterdie (10) that the turn-up portion of workpiece (30) is fixed, flange under patrix (20) pressure-acting.
8. metal plate flanging processing method according to claim 7, is characterized in that, described method comprises the steps: at least
Step 10. material loading, workpiece (30) enters the flange station, the machined surface (51) of the corresponding flange cutter of the turn-up portion of workpiece (30) (50);
Step 20. patrix (20) presses down, and counterdie (10) is motion in the same way under described pressure, and the turn-up portion of workpiece (30) reaches set angle;
Step 30. patrix (20) lifts, and workpiece (30) enters next station;
Step 40. counterdie (10) resets, and waits for next workpiece.
9. metal plate flanging processing method according to claim 7, is characterized in that, described flanging process comprises n stage, in the turn-up portion of i stage workpiece (30), by bending angle, is θ
i, wherein, i is more than or equal to 1 and less than or equal to the positive integer of n; After completing n stage, turn-up portion is bent to final position.
Priority Applications (1)
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CN201310339624.1A CN103386440B (en) | 2013-08-06 | 2013-08-06 | Use the progressive die and the metal plate flanging processing method of flange cutter flange |
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CN201310339624.1A CN103386440B (en) | 2013-08-06 | 2013-08-06 | Use the progressive die and the metal plate flanging processing method of flange cutter flange |
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CN103386440A true CN103386440A (en) | 2013-11-13 |
CN103386440B CN103386440B (en) | 2016-01-20 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109513814A (en) * | 2018-09-27 | 2019-03-26 | 合肥百恒设备模具有限公司 | A kind of roof panel punching production technique |
CN113231511A (en) * | 2021-06-03 | 2021-08-10 | 四川航天长征装备制造有限公司 | Rapid forming method for manual outer pulling edges at four corners of box-shaped sheet metal part |
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CN1704184A (en) * | 2004-06-01 | 2005-12-07 | 株式会社神户制钢所 | Bent-forming method |
KR100657222B1 (en) * | 2005-10-11 | 2006-12-14 | 김정임 | A bend device for latten |
CN201291268Y (en) * | 2008-11-21 | 2009-08-19 | 济南铸锻所捷迈机械有限公司 | Digital control turret punch quadric flanging forming die |
CN101559455A (en) * | 2008-04-18 | 2009-10-21 | 鸿富锦精密工业(深圳)有限公司 | Coiling mould |
CN102099133A (en) * | 2008-07-18 | 2011-06-15 | 丰田自动车株式会社 | Workpiece bending method and apparatus |
CN203018523U (en) * | 2012-12-12 | 2013-06-26 | 瑞鹄汽车模具有限公司 | Metal plate forming turnup mechanism |
CN203380281U (en) * | 2013-08-06 | 2014-01-08 | 昆山达亚汽车零部件有限公司 | Progressive die using flanging knife for performing flanging |
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2013
- 2013-08-06 CN CN201310339624.1A patent/CN103386440B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1704184A (en) * | 2004-06-01 | 2005-12-07 | 株式会社神户制钢所 | Bent-forming method |
KR100657222B1 (en) * | 2005-10-11 | 2006-12-14 | 김정임 | A bend device for latten |
CN101559455A (en) * | 2008-04-18 | 2009-10-21 | 鸿富锦精密工业(深圳)有限公司 | Coiling mould |
CN102099133A (en) * | 2008-07-18 | 2011-06-15 | 丰田自动车株式会社 | Workpiece bending method and apparatus |
CN201291268Y (en) * | 2008-11-21 | 2009-08-19 | 济南铸锻所捷迈机械有限公司 | Digital control turret punch quadric flanging forming die |
CN203018523U (en) * | 2012-12-12 | 2013-06-26 | 瑞鹄汽车模具有限公司 | Metal plate forming turnup mechanism |
CN203380281U (en) * | 2013-08-06 | 2014-01-08 | 昆山达亚汽车零部件有限公司 | Progressive die using flanging knife for performing flanging |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109513814A (en) * | 2018-09-27 | 2019-03-26 | 合肥百恒设备模具有限公司 | A kind of roof panel punching production technique |
CN113231511A (en) * | 2021-06-03 | 2021-08-10 | 四川航天长征装备制造有限公司 | Rapid forming method for manual outer pulling edges at four corners of box-shaped sheet metal part |
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CN103386440B (en) | 2016-01-20 |
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