CN103385565A - Knitting-imitating bathing suit four-face elastic fabric and production method thereof - Google Patents
Knitting-imitating bathing suit four-face elastic fabric and production method thereof Download PDFInfo
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Abstract
The invention discloses a knitting-imitating bathing suit four-face elastic fabric and a production method thereof. The production method comprises the following steps of (1), firstly raw material selection: selecting twisting blended threads of 50/72DTY and 40SP as wraps and wefts; (2) raw material inspection; (3) performing reeling, twisting, natural sizing, warping and drafting on the qualified wraps; (4) performing reeling, twisting, natural sizing and rewinding on the qualified wefts; (5) respectively placing the drafted wraps and the rewound wefts on a loom for weaving; (6) inspecting the fabric after finishing the weaving; (7) dyeing the qualified fabric; (8) performing printing on the dyed fabric; and (9) inspecting the printed and finished fabric. The knitting-imitating bathing suit four-face elastic fabric and the production method thereof adopt the 50/72 fine-denier filament dacron elastic threads, and realize the high softness and wearing comfort of the product; and the processed fabric has ultra strong elasticity, and is good in elastic recovery and good in product moulding.
Description
Technical field
The present invention relates to a kind of imitative knit fabric and production method thereof, particularly a kind of imitative knitting swimming suit four-side elasticity fabric and production method thereof.
Background technology
Knitting is namely to utilize knitting needle with the crooked lopping of yarn and the fabric that overlaps and form of mutually going here and there.Knit fabric is that from the difference of shuttle-woven fabric the form of yarn in fabric is different.Knittingly be divided into weft knitting (weft knitted fabric) and through compiling (warp knitted fabric). at present, knit fabric is widely used in garment material and lining, and family is spun etc. in product, is subject to liking of consumers in general.
Knitted fabric has soft, good-extensibility.The advantage such as drapability is good, good springiness and good hygroscopicity, wrinkle resistance are good, very popular.
Raising along with people's living standard, requirement to weaving face fabric performance of all kinds is more and more higher, various fabric linings have been produced, current, the exploitation of elastic fibers textile has become a most widely used class clothes fabric, present most of swimming suit all adopts the high fiber of elastic force to weave, but swimming suit is fine to flexible demand, and existing elastomer can't meet its flexible standard mostly.
Woven fabric and knitted fabric are two large types of fabric, in feel, outward appearance, elasticity, the function aspects of fabric, have his own strong points; Along with the demand of consumer to fabric variation, stylization, functionalization, conventional fabric can not satisfying the market; Through to the visiting of garment production business, consumer, our company's research is thought: by woven production ways, research and develop a kind of imitative knitting effect, superpower elastic force, soft comfortable, for the product of the underwear fabrics such as swimsuit, will cause consumer's favor.
Summary of the invention
The present invention will solve the technical problem that elasticity is not high and production cost is high that existing imitative knit fabric exists, and imitative knitting swimming suit four-side elasticity fabric and the production method thereof of the high and snugness of fit of a kind of processing cost fabric pliability low, that process are provided.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of production method of imitative knitting swimming suit four-side elasticity fabric, described production method comprises the steps:
(1) at first select raw material, select the twisting blended ratio of 50/72DTY and 40SP as organizine and tram;
(2) ingredient inspection, whether the bar of check raw material is done even, and whether color fastness meets national textile industry quality index; , if meet, continue following operation; , if do not meet, continue to choose raw material, until meet;
(3) organizine that is up to the standards is carried out reeling, twisting, natural typing, warping and gaits; Use spooler during reeling, and set reeling deal 0.78-0.80kg, reeling duration 150 minutes, coiling tension 12-14g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Tension force need to be controlled at 15CN during warping, the speed of a motor vehicle is controlled at 300 and turns/min; Adopt 8 comprehensive interruption methods to gait while gaiting;
(4) tram that is up to the standards is carried out reeling, twisting, naturally finalizes the design and rewinding; Use spooler during reeling, set reeling deal 0.82-0.84kg, reeling duration 130 minutes, coiling tension 8-10g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Naturally the tram after the typing is placed on rewinder and carries out rewinding, and rewinding silk shifting rod used time that makes a round trip is controlled at 8-9s, and Winding Tension Controlling is at 20-24g;
(5) organizine and the tram after rewinding after gaiting is placed in respectively on loom, and the wide cut of weaving cotton cloth of loom is 3m, loom opening 9cm, easing amount 5 lattice; Then open the loom power supply and weave cotton cloth, the tension force during the loom warp let-off is 98N, and the tension force while sending latitude is 16CN, and the speed of a motor vehicle is controlled at 500 and turns/min, and upper machine filling density is controlled at 55/cm;
(6) weaved cotton cloth and tested at the fabric to moulding afterwards, entered after the assay was approved next procedure;
(7) fabric is after the assay was approved dyeed, fabric after check is admitted to dye vat and dyes, formula for dye liquor is that every 1000g fabric adds the grand LS reactive dye of gas Bark 20-30 gram, add sodium sulphate 35-50g in every 1000g water, sodium carbonate 20-30g; bath raio is 1:8, the dye liquor temperature 90min that dyes under 105 ° of conditions, then fixation 30 minutes;
(8) fabric after dyeing being carried out stamp processes;
(9) the finished product fabric after stamp is tested, carry out after the assay was approved batching and process.
In one embodiment of the invention, described loom is weaving machine with water spraying.
The imitative knitting swimming suit four-side elasticity fabric that a kind of production method of imitative knitting swimming suit four-side elasticity fabric is produced, interweave and form by organizine and tram, described organizine and tram all adopt the twisting blended ratio of 50/72DTY and 40SP, in fabric, the content of terylene is 62%, the content of spandex is 38%, and fabric adopts plain weave to weave and forms.
In one embodiment of the invention, the twist of described organizine and tram is 6T/S.
In one embodiment of the invention, the wide cut of described fabric is 59 inches.
In one embodiment of the invention, described fabric through close be 135 pieces/inch.
In one embodiment of the invention, the filling density of described fabric is 124 pieces/inch.
, by technique scheme, the invention has the beneficial effects as follows:
1, fabric spandex content of the present invention is up to 38%, and 3 meters of the fabric widths of weaving cotton cloth are 2 times of 1.5 meters of Fabric widths, realize that the ultra-strong elasticity of product reaches 100%, and elastic recovery is good, and product is moulding good.
2, the present invention is twisting, is weaving the warp let-off, while sending latitude, is giving respectively the low-tension of 15CN, 98N, 16CN, hangs down 25%, 28%, 27% than standard 20CN, 136CN, 22CN respectively, is beneficial to the elasticity of yarn " storage ", and then embodies the ultra-strong elasticity of finished product; In the low-tension situation, woven smooth in order to guarantee, the design two-for-one twister speed of a motor vehicle 8000 turns, naturally finalized the design 72 hours after twisting, and loom opening 9cm, easing amount 5 lattice; During finished product either direction Tensile, show high resiliency and high recovery, and the novel appearance effect of the knitting lines on external force direction.
3, the present invention adopts 50/72 fine denier filament to wash elater, has realized highly-flexible and the snugness of fit of product.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below further set forth the present invention.
A kind of production method of imitative knitting swimming suit four-side elasticity fabric, described production method comprises the steps:
(1) at first select raw material, select the twisting blended ratio of 50/72DTY and 40SP as organizine and tram; And the content of terylene is 62%, and the content of spandex is 38%; Up to 38%, its product elastic recovery is good due to spandex content, and product is moulding good.
(2) ingredient inspection, whether the bar of check raw material is done even, and whether color fastness meets national textile industry quality index; , if meet, continue following operation; , if do not meet, continue to choose raw material, until meet.
(3) organizine that is up to the standards is carried out reeling, twisting, natural typing, warping and gaits; Use spooler during reeling, and set reeling deal 0.78kg, reeling duration 150 minutes, coiling tension 12g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Tension force need to be controlled at 15CN during warping, the speed of a motor vehicle is controlled at 300 and turns/min; Adopt 8 comprehensive interruption methods to gait while gaiting.
(4) tram that is up to the standards is carried out reeling, twisting, naturally finalizes the design and rewinding; Use spooler during reeling, set reeling deal 0.82kg, reeling duration 130 minutes, coiling tension 8g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Naturally the tram after the typing is placed on rewinder and carries out rewinding, and rewinding silk shifting rod used time that makes a round trip is controlled at 8s, and Winding Tension Controlling is at 20g.
(5) organizine and the tram after rewinding after gaiting is placed in respectively on loom, and loom is weaving machine with water spraying, and the wide cut of weaving cotton cloth of loom is 3m, loom opening 9cm, easing amount 5 lattice; Then open the loom power supply and weave cotton cloth, the tension force during the loom warp let-off is 98N, and the tension force while sending latitude is 16CN, and the speed of a motor vehicle is controlled at 500 and turns/min, and upper machine filling density is controlled at 55/cm; We adopt the production of extra width air-jet loom machine herein, and 3 meters of the fabric widths of weaving cotton cloth are twices of 1.5 meters of Fabric widths, realize that the ultra-strong elasticity of product reaches 100%, and elastic recovery is good, and product is moulding good.
(6) weaved cotton cloth and tested at the fabric to moulding afterwards, entered after the assay was approved next procedure.
(7) fabric is after the assay was approved dyeed, fabric after check is admitted to dye vat and dyes, formula for dye liquor is that every 1000g fabric adds grand LS reactive dye 20 grams of gas Bark, add sodium sulphate 35g in every 1000g water, sodium carbonate 20g; bath raio is 1:8, the dye liquor temperature 90min that dyes under 105 ° of conditions, then fixation 30 minutes; Dyeing of the present invention can make the fabric colouring easier; Guaranteed the specially style of product and functional.
(8) fabric after dyeing is carried out stamp and process, it has improved the aesthetics of product.
(9) the finished product fabric after stamp is tested, carry out after the assay was approved batching and process.
The imitative knitting swimming suit four-side elasticity fabric that production method of the present invention is produced is interweaved and is formed by organizine and tram, organizine and tram all adopt the twisting blended ratio of 50/72DTY and 40SP, in fabric, the content of terylene is 62%, the content of spandex is 38%, fabric adopts plain weave to weave and forms,, radially or broadwise is high-order while stretching because of the effect of force direction, at cloth cover, show that broadwise and radial needle weavy grain road have appearance effect attractive in appearance.
The twist of organizine of the present invention and tram is 6T/S, and the wide cut of fabric is 59 inches, fabric through close be 135 pieces/inch, the filling density of fabric is 124 pieces/inch.
This product fabric is applicable to swimming suit, underwear and extraordinary moulding clothes, and it uses extensively.
Embodiment 2
A kind of production method of imitative knitting swimming suit four-side elasticity fabric, described production method comprises the steps:
(1) at first select raw material, select the twisting blended ratio of 50/72DTY and 40SP as organizine and tram; And the content of terylene is 62%, and the content of spandex is 38%; Up to 38%, its product elastic recovery is good due to spandex content, and product is moulding good.
(2) ingredient inspection, whether the bar of check raw material is done even, and whether color fastness meets national textile industry quality index; , if meet, continue following operation; , if do not meet, continue to choose raw material, until meet.
(3) organizine that is up to the standards is carried out reeling, twisting, natural typing, warping and gaits; Use spooler during reeling, and set reeling deal 0.79kg, reeling duration 150 minutes, coiling tension 13g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Tension force need to be controlled at 15CN during warping, the speed of a motor vehicle is controlled at 300 and turns/min; Adopt 8 comprehensive interruption methods to gait while gaiting.
(4) tram that is up to the standards is carried out reeling, twisting, naturally finalizes the design and rewinding; Use spooler during reeling, set reeling deal 0.83kg, reeling duration 130 minutes, coiling tension 9g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Naturally the tram after the typing is placed on rewinder and carries out rewinding, and rewinding silk shifting rod used time that makes a round trip is controlled at 8.5s, and Winding Tension Controlling is at 22g.
(5) organizine and the tram after rewinding after gaiting is placed in respectively on loom, and loom is weaving machine with water spraying, and the wide cut of weaving cotton cloth of loom is 3m, loom opening 9cm, easing amount 5 lattice; Then open the loom power supply and weave cotton cloth, the tension force during the loom warp let-off is 98N, and the tension force while sending latitude is 16CN, and the speed of a motor vehicle is controlled at 500 and turns/min, and upper machine filling density is controlled at 55/cm; We adopt the production of extra width air-jet loom machine herein, and 3 meters of the fabric widths of weaving cotton cloth are twices of 1.5 meters of Fabric widths, realize that the ultra-strong elasticity of product reaches 100%, and elastic recovery is good, and product is moulding good.
(6) weaved cotton cloth and tested at the fabric to moulding afterwards, entered after the assay was approved next procedure.
(7) fabric is after the assay was approved dyeed, fabric after check is admitted to dye vat and dyes, formula for dye liquor is that every 1000g fabric adds grand LS reactive dye 25 grams of gas Bark, add sodium sulphate 40g in every 1000g water, sodium carbonate 25g; bath raio is 1:8, the dye liquor temperature 90min that dyes under 105 ° of conditions, then fixation 30 minutes; Dyeing of the present invention can make the fabric colouring easier; Guaranteed the specially style of product and functional.
(8) fabric after dyeing is carried out stamp and process, it has improved the aesthetics of product.
(9) the finished product fabric after stamp is tested, carry out after the assay was approved batching and process.
The imitative knitting swimming suit four-side elasticity fabric that production method of the present invention is produced is interweaved and is formed by organizine and tram, organizine and tram all adopt the twisting blended ratio of 50/72DTY and 40SP, in fabric, the content of terylene is 62%, the content of spandex is 38%, fabric adopts plain weave to weave and forms,, radially or broadwise is high-order while stretching because of the effect of force direction, at cloth cover, show that broadwise and radial needle weavy grain road have appearance effect attractive in appearance.
The twist of organizine of the present invention and tram is 6T/S, and the wide cut of fabric is 59 inches, fabric through close be 135 pieces/inch, the filling density of fabric is 124 pieces/inch.
This product fabric is applicable to swimming suit, underwear and extraordinary moulding clothes, and it uses extensively.
Embodiment 3
A kind of production method of imitative knitting swimming suit four-side elasticity fabric, described production method comprises the steps:
(1) at first select raw material, select the twisting blended ratio of 50/72DTY and 40SP as organizine and tram; And the content of terylene is 62%, and the content of spandex is 38%; Up to 38%, its product elastic recovery is good due to spandex content, and product is moulding good.
(2) ingredient inspection, whether the bar of check raw material is done even, and whether color fastness meets national textile industry quality index; , if meet, continue following operation; , if do not meet, continue to choose raw material, until meet.
(3) organizine that is up to the standards is carried out reeling, twisting, natural typing, warping and gaits; Use spooler during reeling, and set reeling deal 0.80kg, reeling duration 150 minutes, coiling tension 14g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Tension force need to be controlled at 15CN during warping, the speed of a motor vehicle is controlled at 300 and turns/min; Adopt 8 comprehensive interruption methods to gait while gaiting.
(4) tram that is up to the standards is carried out reeling, twisting, naturally finalizes the design and rewinding; Use spooler during reeling, set reeling deal 0.84kg, reeling duration 130 minutes, coiling tension 10g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Naturally the tram after the typing is placed on rewinder and carries out rewinding, and rewinding silk shifting rod used time that makes a round trip is controlled at 9s, and Winding Tension Controlling is at 24g.
(5) organizine and the tram after rewinding after gaiting is placed in respectively on loom, and loom is weaving machine with water spraying, and the wide cut of weaving cotton cloth of loom is 3m, loom opening 9cm, easing amount 5 lattice; Then open the loom power supply and weave cotton cloth, the tension force during the loom warp let-off is 98N, and the tension force while sending latitude is 16CN, and the speed of a motor vehicle is controlled at 500 and turns/min, and upper machine filling density is controlled at 55/cm; We adopt the production of extra width air-jet loom machine herein, and 3 meters of the fabric widths of weaving cotton cloth are twices of 1.5 meters of Fabric widths, realize that the ultra-strong elasticity of product reaches 100%, and elastic recovery is good, and product is moulding good.
(6) weaved cotton cloth and tested at the fabric to moulding afterwards, entered after the assay was approved next procedure.
(7) fabric is after the assay was approved dyeed, fabric after check is admitted to dye vat and dyes, formula for dye liquor is that every 1000g fabric adds grand LS reactive dye 30 grams of gas Bark, add sodium sulphate 50g in every 1000g water, sodium carbonate 30g; bath raio is 1:8, the dye liquor temperature 90min that dyes under 105 ° of conditions, then fixation 30 minutes; Dyeing of the present invention can make the fabric colouring easier; Guaranteed the specially style of product and functional.
(8) fabric after dyeing is carried out stamp and process, it has improved the aesthetics of product.
(9) the finished product fabric after stamp is tested, carry out after the assay was approved batching and process.
The imitative knitting swimming suit four-side elasticity fabric that production method of the present invention is produced is interweaved and is formed by organizine and tram, organizine and tram all adopt the twisting blended ratio of 50/72DTY and 40SP, in fabric, the content of terylene is 62%, the content of spandex is 38%, fabric adopts plain weave to weave and forms,, radially or broadwise is high-order while stretching because of the effect of force direction, at cloth cover, show that broadwise and radial needle weavy grain road have appearance effect attractive in appearance.
The twist of organizine of the present invention and tram is 6T/S, and the wide cut of fabric is 59 inches, fabric through close be 135 pieces/inch, the filling density of fabric is 124 pieces/inch.
This product fabric is applicable to swimming suit, underwear and extraordinary moulding clothes, and it uses extensively.
Above demonstration and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (7)
1. the production method of an imitative knitting swimming suit four-side elasticity fabric, is characterized in that, described production method comprises the steps:
(1) at first select raw material, select the twisting blended ratio of 50/72DTY and 40SP as organizine and tram;
(2) ingredient inspection, whether the bar of check raw material is done even, and whether color fastness meets national textile industry quality index; , if meet, continue following operation; , if do not meet, continue to choose raw material, until meet;
(3) organizine that is up to the standards is carried out reeling, twisting, natural typing, warping and gaits; Use spooler during reeling, and set reeling deal 0.78-0.80kg, reeling duration 150 minutes, coiling tension 12-14g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Tension force need to be controlled at 15CN during warping, the speed of a motor vehicle is controlled at 300 and turns/min; Adopt 8 comprehensive interruption methods to gait while gaiting;
(4) tram that is up to the standards is carried out reeling, twisting, naturally finalizes the design and rewinding; Use spooler during reeling, set reeling deal 0.82-0.84kg, reeling duration 130 minutes, coiling tension 8-10g carries out reeling; All adopt 6T/S to twist during twisting, the tension force during twisting is controlled to be 15CN, and the twisting mill speed of a motor vehicle is 8000 to turn/min; Naturally the time of typing is 72 hours; Naturally the tram after the typing is placed on rewinder and carries out rewinding, and rewinding silk shifting rod used time that makes a round trip is controlled at 8-9s, and Winding Tension Controlling is at 20-24g;
(5) organizine and the tram after rewinding after gaiting is placed in respectively on loom, and the wide cut of weaving cotton cloth of loom is 3m, loom opening 9cm, easing amount 5 lattice; Then open the loom power supply and weave cotton cloth, the tension force during the loom warp let-off is 98N, and the tension force while sending latitude is 16CN, and the speed of a motor vehicle is controlled at 500 and turns/min, and upper machine filling density is controlled at 55/cm;
(6) weaved cotton cloth and tested at the fabric to moulding afterwards, entered after the assay was approved next procedure;
(7) fabric is after the assay was approved dyeed, fabric after check is admitted to dye vat and dyes, formula for dye liquor is that every 1000g fabric adds the grand LS reactive dye of gas Bark 20-30 gram, add sodium sulphate 35-50g in every 1000g water, sodium carbonate 20-30g; bath raio is 1:8, the dye liquor temperature 90min that dyes under 105 ° of conditions, then fixation 30 minutes;
(8) fabric after dyeing being carried out stamp processes;
(9) the finished product fabric after stamp is tested, carry out after the assay was approved batching and process.
2. the production method of a kind of imitative knitting swimming suit four-side elasticity fabric according to claim 1, it is characterized in that: described loom is weaving machine with water spraying.
3. the imitative knitting swimming suit four-side elasticity fabric produced of the production method of an imitative knitting swimming suit four-side elasticity fabric, interweave and form by organizine and tram, it is characterized in that, described organizine and tram all adopt the twisting blended ratio of 50/72DTY and 40SP, in fabric, the content of terylene is 62%, the content of spandex is 38%, and fabric adopts plain weave to weave and forms.
4. a kind of imitative knitting swimming suit four-side elasticity fabric according to claim 3, is characterized in that, the twist of described organizine and tram is 6T/S.
5. the production method of a kind of imitative knitting swimming suit according to claim 3, it is characterized in that: the wide cut of described fabric is 59 inches.
6. the production method of a kind of imitative knitting swimming suit according to claim 3 is characterized in that: described fabric through close be 135 pieces/inch.
7. the production method of a kind of imitative knitting swimming suit according to claim 3, it is characterized in that: the filling density of described fabric is 124 pieces/inch.
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| CN104313754A (en) * | 2014-11-26 | 2015-01-28 | 南通东帝纺织品有限公司 | Weft-looping-prevention production technology of coarse yarn high-density elastic fabric |
| CN109576982A (en) * | 2015-12-03 | 2019-04-05 | 晋江市龙兴隆染织实业有限公司 | Four-side elasticity fabric and its manufacture craft |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668672A (en) * | 2013-12-04 | 2014-03-26 | 苏州新米纺织咨询服务有限公司 | Weight-reducing polypropylene fiber fabric |
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| CN104313754A (en) * | 2014-11-26 | 2015-01-28 | 南通东帝纺织品有限公司 | Weft-looping-prevention production technology of coarse yarn high-density elastic fabric |
| CN109576982A (en) * | 2015-12-03 | 2019-04-05 | 晋江市龙兴隆染织实业有限公司 | Four-side elasticity fabric and its manufacture craft |
| CN109576982B (en) * | 2015-12-03 | 2021-01-01 | 晋江市龙兴隆染织实业有限公司 | Four-side elastic fabric and manufacturing process thereof |
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| CN103385565B (en) | 2016-02-03 |
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