CN103372565B - Manufacturing method of 28 mm diameter specification of steel wire rods and through high-speed wire rod production line - Google Patents

Manufacturing method of 28 mm diameter specification of steel wire rods and through high-speed wire rod production line Download PDF

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CN103372565B
CN103372565B CN201210129391.8A CN201210129391A CN103372565B CN 103372565 B CN103372565 B CN 103372565B CN 201210129391 A CN201210129391 A CN 201210129391A CN 103372565 B CN103372565 B CN 103372565B
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pass
speed
unit
reducing unit
production line
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CN103372565A (en
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郝瑞华
唐劲松
余良栋
吕伟华
张�杰
孙彪
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The invention discloses a manufacturing method of 28 mm diameter specification of steel wire rods and through a high-speed wire rod production line. The manufacturing method includes that a, rolled pieces enter into a reducing unit to be rolled after passing through a plurality of roughing rolling units and a plurality of front finishing rolling units; b, the rolled pieces overleap a sizing unit after rolling of the reducing unit in the step a; c, the rolled pieces are conveyed to a laying head to spin in circles though a pinch roll to form into products of the steel wire rods after the rolled pieces achieve the step b. In the process of spinning in circles, the raising speed rate of the reducing unit, the sizing unit, the pinch roll and the tail portion of the laying head is arranged to be 1.14 to 1.15 meters per square second, the advance coefficient of the laying head is arranged to be 0.990 to 1.005, and the rolling speed of the reducing unit is arranged to be at least 8.0 meters per second. The manufacturing method of the 28 mm diameter specification of steel wire rods and through the high-speed wire rod production line can achieve production of extra-large specification of steel wire rods.

Description

High-speed wire production line is utilized to prepare the method for 28 mm dia specification wire rods
Technical field
The present invention relates to steel wire rod product manufacture, is a kind of method utilizing high-speed wire production line to prepare 28 mm dia specification wire rods.
Background technology
At present, 28 mm dia specifications unique manufacture approach of gren rod be adopt bulk lots volume technique.Bulk lots volume technique be mainly equipped for bar mill and machine for coiling large bundle of wire.Technological process, for first preparing finished product by middle milling train or pre-quiet milling train group or bulk lots volume reducing-sizing mill (comprise tube reducing unit and appraise and decide footpath unit), then controls through appropriate temperature, is batched shaping by coiling machine.But, for the enforcement of bulk lots volume technique, need to upgrade the existing equipment of steel industry, and the new production line be made up of bar mill and machine for coiling large bundle of wire of acquisition price costliness again, these needs expend at least several hundred million fund inputs.
Therefore, if existing equipment can be utilized to carry out the preparation of 28mm diameter specifications wire rod, then the production cost of enterprise can greatly be saved.In iron and steel is produced, existing high-speed wire production line can be used for wire rod and produces, high-speed wire production line comprises high-speed rod-rolling mill and is positioned at the horizontal Laying head of this high-speed rod-rolling mill rear end, first it carry out roughing and finish rolling by high-speed rod-rolling mill to product, and produce finished product eventually through the reducing-sizing mill of mm finishing mill unit rearmost end, again after appropriate temperature controls, to be weaved silk lopping by Laying head.The high speed that high-speed wire production line can meet wire rod product prepares requirement, but the conventional fertile limit gren rod specification of high-speed wire production line used is at present and utilize high-speed wire production line to prepare 28mm diameter specifications, then there is many difficulties, because not implementing in the industry.These difficulties comprise:
(1) the pass technique of 28mm diameter specifications is lacked.Although existing bar product line or bulk lots volume product line have ripe round steel pass parameters, but due to its finished product and finished product forebay be the relatively large roll in roller footpath ( deng) or collars ( deng), and high-speed rod-rolling mill finished product and finished product forebay be pony roll footpath collars ( deng), collars width and rolling centerline require to limit this important pass parameters of pass width, thus make existing bar produce line or bulk lots volume to produce line the pass parameters of round steel is not suitable for high-speed rod and produces line.
As shown in Figure 1 and Figure 2, be respectively certain bar and produce line round steel finished hole K1 and leader pass K2 pass schematic diagram.Wherein pass width B K1 in K1 hole is 30.6mm, and pass height HK2 is 28.6mm; K2 hole pass width B K2 is 52.0mm, and pass height HK2 is 23.8mm.As shown in Figure 3, for this leader pass K2 is configured in schematic diagram after collars, wherein collars width B 3 is 72mm, and rolling center line distance is 22.225mm from collars edge L3.As shown in Figure 3, BK3/2 (52/2=26mm) > L3 (22.225mm), obviously, this leader pass K2 cannot be configured in on collars.If realize leader pass to exist configuration on collars, must carry out the redesign of pass parameters to it, but, because the size of collars is less, if therefore realize configuration, must reduce the axial ratio (i.e. pass width and ratio highly, the BK2/HK2 as in Fig. 2) of pass., be designed with particular requirement for pass axial ratio in industry, when the leader pass design of ellipse, its axial ratio can not be less than 1.7 usually, otherwise by influence of rolled stability.For collars, realize the successful configuration of leader pass, then axial ratio obviously can not meet this requirement.
(2) Laying head ability needs to be tested.Up to now, horizontal Laying head can batch maximum gauge and is wire rod, and if in production process the improper afterbody that there will be of optimum configurations to weave silk the quality problems of cast difference.In addition, produce during specification, Laying head afterbody raising speed slope reaches design limit. can specification need to be tested through the smooth lopping of Laying head.
Due to above difficulty, do not attempt in the industry the preparation existing high-speed wire production line being used for 28mm diameter specifications specification wire rod.
Summary of the invention
Object of the present invention, be to overcome the above-mentioned difficulties that existing high-speed wire production line carries out time prepared by 28mm diameter specifications wire rod, thus the high-speed wire production line that utilizes providing a kind of innovation prepares 28 mm dia specifications the method of wire rod.
The invention provides one utilizes high-speed wire production line to prepare the method of wire rod, this high-speed wire production line comprises multiple roughing mills, multiple mm finishing mill unit and Laying head, the plurality of mm finishing mill unit comprises the multiple front mm finishing mill unit being positioned at front end and the tube reducing unit being positioned at rear end and sizing unit, after rolled piece product carries out roughing rolling and finish rolling rolling respectively by the plurality of roughing mills and the plurality of mm finishing mill unit, enter this Laying head through pinch roll to weave silk lopping, form final wire rod product, the method comprises the steps:
A, rolled piece is after the plurality of roughing mills and the plurality of front mm finishing mill unit, enter this tube reducing unit to be rolled, wherein, this tube reducing unit comprises passage and final pass before finished product, and the leader pass type in passage before this finished product is set to single false ellipse pass, wherein the pass radius of this leader pass type is set to 21.62 ~ 23.23mm, pass width is set to 38.26 ~ 40.0mm, and pass height is set to 22.56 ~ 25.71mm, and roll gap is set to 1.60 ~ 2.20mm; And the last groove in this final pass is set to double radius expansion circular arc circular hole, wherein the radius of this last groove is set to 14.20 ~ 14.28mm, pass width is set to 29.69 ~ 30.07mm, pass height is set to 28.20 ~ 28.56mm, and roll gap is set to 1.40 ~ 2.00mm;
B, rolled piece is in step a after the rolling of tube reducing unit, and sky crosses this sizing unit;
C, after rolled piece completing steps b, be conveyed into this Laying head by this pinch roll and weave silk lopping, to form wire rod product, weave silk in knitting cycle at this, the raising speed speed of this tube reducing unit, this pinch roll and this Laying head afterbody is set to 1.14 ~ 1.15m/S 2, the overstepping coefficient of this Laying head is set to 0.990 ~ 1.005, and the mill speed of this tube reducing unit is set to be not less than 8.0m/s.
Preferably, described tube reducing unit is duo mill, and before described finished product, passage and final pass all adopt the collars of specification.
Prepared by the high-speed wire production line that utilizes of the present invention the method of wire rod, by to the redesign of tube reducing unit mesothyrid size in high-speed wire production line and the adjustment to rolling mill practice, under the prerequisite do not increased or transform main equipment, the manufacture of super large-scale wire rod can be realized, the upper limit of range of product size is extended to thus achieve the high-speed production of wire rod product, adds the profit of enterprise.
Accompanying drawing explanation
Fig. 1 is certain bar product line the pass schematic diagram of size round steel finished hole;
Fig. 2 is that in Fig. 1, certain bar produces line the pass schematic diagram of size round steel leader pass;
Fig. 3 be by the Groove Design of the leader pass in Fig. 2 in high-speed wire production line schematic diagram on collars;
Fig. 4 is prepared by the high-speed wire production line that utilizes of the present invention the schematic flow sheet of the method for wire rod;
Fig. 5 is the schematic flow sheet being arranged to sample wells and each parameter of leader pass in the present invention;
Fig. 6 is the schematic diagram of leader pass type in passage before finished product;
Fig. 7 is the schematic diagram of last groove in final pass;
Fig. 8 is the schematic diagram that leader pass type is configured in before finished product in passage on collars;
Fig. 9 is the schematic diagram that last groove is configured in final pass on collars.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, prepared by the high-speed wire production line that utilizes of the present invention the method of wire rod is described in detail.
Generally, the present invention is by improving existing high-speed wire production line, and auxiliary with the technological parameter of necessity, thus achieves and be successfully applied to by high-speed wire production line the manufacture of wire rod, overcomes to achievement in industry and thinks that this production line can not be used for the technology prejudice that wire rod is produced.
For this high-speed wire production line, it comprises multiple roughing mills, multiple mm finishing mill unit and Laying head, the plurality of mm finishing mill unit comprises the multiple front mm finishing mill unit being positioned at front end and the tube reducing unit being positioned at rear end and sizing unit, after rolled piece product carries out roughing rolling and finish rolling rolling respectively by the plurality of roughing mills and the plurality of mm finishing mill unit, enter this Laying head through pinch roll to weave silk lopping, form final wire rod product.
Further, composition graphs 4, prepared by the high-speed wire production line that utilizes of the present invention the method of wire rod, comprises step S100-S300, in the step s 100, rolled piece, after roughing and front finish rolling process, enters tube reducing unit and is rolled, and, pass in tube reducing unit, after customized configuration, makes the product transferred out by tube reducing unit meet predetermined dimension requirement; In step s 200, rolled piece is after tube reducing unit, and sky crosses sizing unit; In step S300, rolled piece, under specific setting parameter, is conveyed into Laying head and carries out process of weaving silk, and final coils process to complete.Below in conjunction with accompanying drawing, the technological process in above step and setting parameter are described in more detail.
step S100.
Particularly, composition graphs 6, Fig. 7, in this step, rolled piece is after the plurality of roughing mills and the plurality of front mm finishing mill unit, enter this tube reducing unit to be rolled, wherein, this tube reducing unit comprises passage and final pass before finished product, leader pass type in passage before this finished product is set to single false ellipse pass, wherein, as shown in Figure 6, the pass radius R 4 of this leader pass type is set to 21.62 ~ 23.23mm, pass width B K4 is set to 38.26 ~ 40.0mm, pass height HK4 is set to 22.56 ~ 25.71mm, and roll gap S4 is set to 1.60 ~ 2.20mm, and the last groove in this final pass is set to double radius expansion circular arc circular hole, wherein the radius R 5 of this last groove is set to 14.20 ~ 14.28mm, pass width B K5 is set to 29.69 ~ 30.07mm, pass height HK5 is set to 28.20 ~ 28.56mm, and roll gap S5 is set to 1.40 ~ 2.00mm.
As shown in Figure 5, be the flow chart that the last groove in this step and leader pass type are designed.In last groove and the design of leader pass type, need the ability of equipment of considering, collars width to conditions such as the configuration requirements of pass.Particularly, as shown in Figure 5, when carrying out two kinds of hole type design, the flow process as shown in step S1 to S11 can be utilized, finally determining the hole type design parameter of last groove and leader pass type.
As previously mentioned, it has been generally acknowledged that in the industry and Traditional Textbooks, for leader pass type, pass axial ratio can not be too little, to ensure the normal operation of each equipment and final compact dimensions.
Such as, " Pass design " (Beijing: metallurgical industry publishing house, the 321st page in 2005) that Zhao Songjun, Tang Wenlin write is mentioned:
" non-universal process such as hole type design such as axial section such as grade.After axle hole type design completes, next will design centre pass such as axial section such as non-grade.Method for designing adopts known two passes such as axial section such as grade to ask the middle non-method waiting axial section pass, designs hereinafter referred to as flat hole.The design of flat hole has again two kinds of situations, and one is press from both sides a flat hole between two types such as axis hole such as grade, and namely twice shut out one and wait axial section; Another is that two axial sections such as grade press from both sides two flat holes, and namely three roads shut out one and wait axial section.
The target of flat hole design is: obtain a flat rolled piece, makes it in next pass, after rolling, to obtain waiting axial section rolled piece; To fixed rotating speed tandem mill, also require to ensure that each frame heap is established unprincipled connection, should ensure workpiece measurement, ensure that heap is established unprincipled connection again, the target of pursuit is not unique.Sometimes also to consider the axial ratio in flat hole, when flat hole axial ratio is greater than 2.8, axial ratio will be reduced as far as possible.And when axial ratio is less than 2, then should strengthen axial ratio as far as possible.”
In this book, (the 107th page) is mentioned further:
" the design of B leading oval pass
The formation parameter of oval groove is see showing 4-7, the height H of its pass kdetermine by minimum round steel diameter d, its width dimensions B kdetermine by maximum round steel diameter D, its B kand H kwith the relation of D and d as shown shown in 4-7.When just designing, preferably make H kbe worth less, so that adjust and necessary amendment.
Its H of the 4-7 oval groove size that declines kand B kwith the relation of D and d
And in the present invention for specification wire rod, does not consider the commonality of oval groove, therefore, and D=d=28mm.According to above-mentioned instruction, after the empirical equation recommended parameter in table being brought into, the scope that can obtain the axial ratio of leader pass type is: 1.73 ~ 1.98, is specifically calculated as follows shown in table 1:
Table 1: the leader pass profile shaft utilizing textbook training centre to calculate compares scope
BK4(28mm) 1.38 1.78
HK4(28mm) 0.80 0.9
BK4/HK4 1.73 1.98
For the leader pass type in the present invention, its pass width B K4 is 38.26 ~ 40.0mm, and pass height HK4 arranges 22.56 ~ 25.71mm, and therefore, the scope of pass axial ratio BK4/HK4 is 1.56 ~ 1.70.According to the instruction of textbook, this is less than the axial ratio scope usually considered in the industry, but the axial ratio scope utilizing the present invention to design, but can realize stable rolling, and ensure that the requirement of dimensional accuracy.And just because of the instruction of textbook and the usage of trade, do not attempt applicable limiting value be in the industry the high-speed wire production line of specification wire rod, is applied to on the manufacture of specification wire rod.The present invention designs the axial ratio of leader pass type, breaches industry routine, overcomes industry prejudice, and achieves beyond thought effect.
In embodiments of the present invention, preferably, described tube reducing unit is traditional duo mill, and before the finished product namely in tube reducing unit, passage and final pass are made up of one group of roller-way respectively, and before described finished product, passage and final pass all adopt the collars of specification.As shown in Figure 8, for leader pass type is configured in the schematic diagram before finished product in passage on collars; Be illustrated in figure 9 last groove and be configured in schematic diagram in final pass on collars.As seen from Figure 8, because have employed less axial ratio design, therefore compared to the configuration in Fig. 3, the leader pass type in the present invention, can successfully be configured in on the collars of specification.
In addition, in this step, taken into full account the commonality of roughing mills pass in rough rolling process, therefore, the pass in roughing mills still adopts original parameter.
step S200.
In this step, rolled piece is in the step s 100 after the rolling of tube reducing unit, and sky crosses this sizing unit.
In the step s 100, by the rolling in passage before finished product in tube reducing unit and final pass, transferring out dimensional accuracy is the product of specification, therefore, when product is by sizing unit, only need sky to cross this sizing unit, namely sizing unit is not rolled process to product.In production practices, the accident that quick-fried collars occurs sizing unit is much higher than tube reducing unit, especially for leading oval pass design of the present invention, the Edge Distance ellipse pass edge configuring the collars of this oval groove is very little, therefore, if when being configured in sizing unit, be then easy to the risk causing collars to ftracture or burst.So the empty mistake of sizing unit, is not rolled process to product, the object done like this eliminates the risk of sizing unit generation collars cracking or explosion.Therefore, in the present invention, have selected and carry out last groove and the adjustment of leader pass type in tube reducing unit, when product is sent from tube reducing unit, its specification meets the requirements, and by sizing unit space-time mistake, to ensure that the safety of production process is carried out.
step S300.
In this step, rolled piece, after completing steps S200, is conveyed into this Laying head by this pinch roll and weaves silk lopping, to form final wire rod product, weave silk in knitting cycle at this, the raising speed speed of this tube reducing unit, this pinch roll and this Laying head afterbody is set to 1.14 ~ 1.15m/S 2, the overstepping coefficient (i.e. the ratio of Laying head speed and mill speed, the whether reasonable cast with directly affecting wire rod of this value setting) of this Laying head is set to 0.990 ~ 1.005, and the mill speed of this tube reducing unit is set to be not less than 8.0m/s.
When rolled piece is by after sizing unit, need to carry out above setting to the mill speed of tube reducing unit, this sizing unit and the raising speed speed of this Laying head afterbody, the overstepping coefficient of Laying head and tube reducing unit, with ensure Laying head can successfully by the product of specification carries out operation of weaving silk, and coils process to complete smoothly.
Utilize the present invention, successfully can realize high-speed wire production line pair the production of specification wire rod, and produce standard that dimensional accuracy and the quality of specification wire rod meet " deviation of GB/T14981-2004 gren rod size, profile, weight and permission ", meets user's instructions for use.
Such as, in one embodiment, the present invention is utilized to produce the low-alloy the cold heading steel of specification.Mill speed 8.0m/s; Finished hole setting roll gap 1.60mm, pass width 29.85mm, pass height 28.40mm; Leader pass intermesh determination 2.00mm, pass width 38.58mm, pass height 25.52mm.Rolled piece is smooth crosses steel and lopping of weaving silk, and cast is good.Rolling line apparatus of load is at controlled area charactert.The wire rod diameter deviation produced is-0.22 ~+0.20mm, and out-of-roundness is 0.42mm, reaches C level dimensional accuracy standard in GB/T 14981-2004.Wire rod surface quality, tissue, functional, meet SAE J403 standard, meet user's instructions for use.
In another embodiment, produce specification carbon element the cold heading steel, rolling tonnage 124 tons.Mill speed 8.0m/s; Finished hole setting roll gap 1.50mm, pass width 29.85mm, pass height 28.30mm; Leader pass intermesh determination is 2.20mm, pass width 38.58mm, pass height 25.72mm.Rolled piece is smooth crosses steel and lopping of weaving silk, and cast is good.Rolling line apparatus of load is at controlled area charactert.The wire rod diameter deviation produced is-0.35 ~+0.23mm, and out-of-roundness is 0.58mm, reaches GB/T 14981-2004B level dimensional accuracy standard.Wire rod surface quality, tissue, functional, meet Q/BQB 517 standard, meet user's instructions for use.
In sum, prepared by the high-speed wire production line that utilizes of the present invention the method of wire rod, overcome industry prejudice, by to the redesign of tube reducing unit mesothyrid size in high-speed wire production line and the adjustment to rolling mill practice, under the prerequisite do not increased or transform main equipment, the manufacture of super large-scale wire rod can be realized, the upper limit of range of product size is extended to thus achieve the high-speed production of wire rod product, adds the profit of enterprise.

Claims (2)

1. the method utilizing high-speed wire production line to prepare 28 mm dia specification wire rods, this high-speed wire production line comprises multiple roughing mills, multiple mm finishing mill unit and Laying head, the plurality of mm finishing mill unit comprises the multiple front mm finishing mill unit being positioned at front end and the tube reducing unit being positioned at rear end and sizing unit, after rolled piece product carries out roughing rolling and finish rolling rolling respectively by the plurality of roughing mills and the plurality of mm finishing mill unit, enter this Laying head through pinch roll to weave silk lopping, form final wire rod product, it is characterized in that, the method comprises the steps:
A, rolled piece is after the plurality of roughing mills and the plurality of front mm finishing mill unit, enter this tube reducing unit to be rolled, wherein, this tube reducing unit comprises passage and final pass before finished product, and the leader pass type in passage before this finished product is set to single false ellipse pass, wherein the pass radius of this leader pass type is set to 21.62 ~ 23.23mm, pass width is set to 38.26 ~ 40.0mm, and pass height is set to 22.56 ~ 25.71mm, and roll gap is set to 1.60 ~ 2.20mm; And the last groove in this final pass is set to double radius expansion circular arc circular hole, wherein the radius of this last groove is set to 14.20 ~ 14.28mm, pass width is set to 29.69 ~ 30.07mm, pass height is set to 28.20 ~ 28.56mm, and roll gap is set to 1.40 ~ 2.00mm;
B, rolled piece is in step a after the rolling of tube reducing unit, and sky crosses this sizing unit;
C, after rolled piece completing steps b, be conveyed into this Laying head by this pinch roll and weave silk lopping, to form wire rod product, weave silk in knitting cycle at this, the raising speed speed of this tube reducing unit, this pinch roll and this Laying head afterbody is set to 1.14 ~ 1.15m/S 2, the overstepping coefficient of this Laying head is set to 0.990 ~ 1.005, and the mill speed of this tube reducing unit is set to be not less than 8.0m/s.
2. the method utilizing high-speed wire production line to prepare 28 mm dia specification wire rods according to claim 1, it is characterized in that, described tube reducing unit is duo mill, and before described finished product, passage and final pass all adopt the collars of specification.
CN201210129391.8A 2012-04-27 2012-04-27 Manufacturing method of 28 mm diameter specification of steel wire rods and through high-speed wire rod production line Active CN103372565B (en)

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