CN103361786B - Before ring spinning, yarn is applied the method and device of false twisting - Google Patents

Before ring spinning, yarn is applied the method and device of false twisting Download PDF

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Publication number
CN103361786B
CN103361786B CN201310091686.5A CN201310091686A CN103361786B CN 103361786 B CN103361786 B CN 103361786B CN 201310091686 A CN201310091686 A CN 201310091686A CN 103361786 B CN103361786 B CN 103361786B
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operation portion
yarn
speed
belt
false twisting
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CN103361786A (en
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陶肖明
徐宾刚
华涛
冯杰
H·郭
Y·贾
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Hong Kong Polytechnic University HKPU
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Hong Kong Polytechnic University HKPU
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Abstract

The invention discloses a kind of method and device that before ring spinning, yarn is applied false twisting, and include a kind of ring spinner of this device.Downstream at roll gap, the yarn of tractive twisting makes it stride across the first and second operation portions of traveling endless-belt successively, so yarn holds first nonreentrant surface in the first operation portion, then passes through between the first and second operation portions before holding second nonreentrant surface in the second operation portion.Friction between each and yarn of the first and second nonreentrant surfaces applies false twisting on common direction.Have been found that and correspondingly keep difference can reduce yarn defect, especially tuberosity quantity between first and second linear velocities in the first and second operation portions.

Description

Before ring spinning, yarn is applied the method and device of false twisting
Technical field
The present invention relates to prepare yarn by ring spinning, and more particularly relate to just existing The yarn transmitted from the roll gap of a pair anterior draw roll before being applied real twisting by ring spinning applies The method and apparatus of false twisting.
Background technology
The feature of ring spinning is incomparable by the product of other spinning technique, and its productivity ratio can be more Height, therefore it is the technology being unlikely replaced in a short time.Ring spinning technology is entered Go substantial amounts of research, and the improvement of the appropriateness relatively being carried out ring spinner productivity ratio is for having made It is very important for cotton mill with thousands of spindles.Many different raw materials and relevant to machine Factor directly affects productivity ratio and quality, sometimes improves on the one hand some and inevitably results on the other hand Compromise.Therefore the target that can assert spinning technique personnel is to seek between more high production rate and required quality Seek optimum balance.
US3979894 describes a kind of five belts for making filament yarn deformation (texturing) False-twisting device, this filament yarn has complete with chopped fiber ring spinning line in the continuous length of its long filament The most different structures and characteristic, therefore its of course not ring spinning line.Additionally, in this outmoded false twisting In device, filament yarn passes sequentially through the portion that runs parallel of five traveling endless-belts, by adjacent The nonreentrant surface in each operation portion was held before between operation portion.Wherein three belts of above-mentioned five belts exist One side is rotated up, and two other belt rotates in the reverse direction, and filament yarn is in a zigzag manner By operation portion, the friction between each and the filament yarn in such five operation portions is on common direction Apply false twisting.Above-mentioned belt matches and five belts are all advanced with identical speed, to avoid causing The twist difference that modified continuous filament yarn qualities is poor and thread path is unstable.
Relative to ring spinning technology, US2010/0024376 describes the most relevant a kind of dress Put, document teaching for just before ring spinning roll gap from a pair anterior draw roll transmitted Yarn apply false twisting single belt method.Yarn from draw roll is generally transverse to and strides across successively The first and second of the single belt portion that runs parallel is to carry out tractive, and it passes through the first operation portion, then exists By passing through between above-mentioned operation portion before the second operation portion.First operation portion and the second operation portion and yarn Friction between line applies false twisting.Two operation portions of belt move in the reverse direction, but two operation portions Linear velocity identical.Compared with traditional ring spinning, under given productivity ratio, this single belt is false Sth. made by twisting method is formed has the yarn of relatively low residual torque, its final fabric causing having more soft feel, But also gratifying intensity is provided and reduces fluffing.The length of the extensible machine of single belt so that it is Relative to using heat treatment to reduce the more cost effective input of alternative technologies of residual torque.So And, it has been found that this single belt art causes yarn defect to be increased above common level, and yarn defect includes Thick position, thin section position and the number of tuberosity.Sharply increasing by special concern of node number, because knot Joint is likely due to what following process broken end was caused, and therefore they can not contaminate as remaining yarn Color, thus affect the outward appearance of fabric.Therefore to obtain satisfied tuberosity amount necessarily make maintenance cost phase To higher, in order to alleviate the known impact that can aggravate the machine factor (such as abrasion) that tuberosity is formed.Cause This should be appreciated that the false twisting method for improving and device exist demand, and it can at least keep above-mentioned having Profit performance, reduces tuberosity simultaneously in the ring spinning of short fiber yarn and is formed.One object of the present invention It is to meet this demand, or is more generally to carry between drafting process and ring spinning process Supply yarn applies a kind of improved method of false twisting.
Summary of the invention
According to an aspect of the present invention, it is provided that a kind of for leading from a pair front portion before ring spinning Stretching the method that the short fiber yarn that the roll gap of roller transmitted applies false twisting, described method includes:
Tractive yarn makes it stride across the first and second operation portions of traveling endless-belt successively, such yarn from Roll gap leaves and holds first nonreentrant surface in the first operation portion, then convex hold the second operation portion second Pass through between the first and second operation portions before surface, thus each of the first and second nonreentrant surfaces and Friction between yarn applies false twisting on common direction;And
Difference is correspondingly kept between first and second linear velocities in the first and second operation portions.
Test result indicate that, by by first and second operation portions keep at different speeds, when with list When individual belt false twisting method is compared, it is possible to achieve the node number formed is greatly decreased.Should be appreciated that fortune The direction in row portion can't change the difference between its linear velocity, and (therefore it is that the one of speed is with reference to mark Amount), meanwhile, the corresponding sports direction of operation portion motion is preferably separated by 180 °, and certain two operation portions can It is aligned to other angle relative to each other, but still on common direction, yarn is applied false twisting.Additionally, it is fast Difference or the non-zero variance of degree are preferably constant, but it can also dynamically change.
Preferably, both the first and second operation portions are arranged essentially parallel to anterior draw roll, and tractive yarn Line makes it cross the first and second operation portions, and when anterior draw roll rotates with constant speed, described Difference is substantially constant.
Preferably, described first and second nonreentrant surfaces have an identical radius of curvature, and most preferably The cross section of the first and second belts is circular.Can be formed identical between first and second nonreentrant surfaces and yarn Or different cornerites.
Preferably, this difference makes the First Line speed ratio with the peripheral speed of anterior draw roll 0.4 Between 0.8, and the ratio of the peripheral speed of the second linear velocity and anterior draw roll is between 0.9 to 1.6.
Preferably, on the direction identical with false twisting common direction, yarn is added during ring spinning Twist with the fingers.
Preferably, the first operation portion is arranged at the lower section of anterior draw roll, and the second operation portion is arranged at The lower section in the first operation portion.Preferably, the first nonreentrant surface and two anterior draw roll are tangentially directed at.
On the other hand, the present invention includes for anterior from a pair before fibre bundle carries out ring spinning The fibre bundle that the roll gap of draw roll is transmitted applies a kind of device of false twisting, and described device includes:
It is respectively provided with the first and second endless-belts of the first and second nonreentrant surfaces, the first and second annular skins Each of band has corresponding linear operation portion, and linear operation portion is substantially parallel to each other so that line Property operation portion can be parallel to anterior draw roll alignment;And
Driving means, it is for driving the first and second rings with corresponding first and second different speed Shape belt.
Preferably, described driving means include controller, described controller be operatively connected for for Controlling the speed of the first and second variable-speed motors, described first and second variable-speed motors operationally connect Connect for use in correspondingly driving described first and second endless-belts.
The present invention provides a kind of method and apparatus, and it can effectively and efficiently operate with, thus its fall Low joint number amount of finishing, and it has simple and modularized design generally, it reduces system to greatest extent Standby cost and simplification maintenance.
Accompanying drawing explanation
The preferred form of the present invention will be described by way of example, wherein now by referring to accompanying drawing:
Fig. 1 shows the schematic cross section of spinning apparatus according to a first embodiment of the present invention;
Fig. 2 shows the amplification schematic cross section being similar to false twist belt device shown in Fig. 1, but its Show geometry and the cornerite of a kind of replacement;
Fig. 3 is the perspective schematic view of spinning apparatus shown in Fig. 1;
Fig. 4 is the perspective schematic view of the single electric motor change type of spinning apparatus shown in Fig. 1;And
Fig. 5 shows the schematic cross section of spinning apparatus according to a second embodiment of the present invention.
Detailed description of the invention
Be suitable to machine that chopped fiber those fibers of 2 inches or about 50mm (length less than) is spinned 10a and 10b(is respectively shown in Fig. 1 and Fig. 5) in, the precursor of rove 11(yarn 13) sent Enter in drafting system 12, in this place rove 11 is drawn into its final number.The example shown Property drafting system 12 is with the horizontal 45° angle, and can include six roller double belt drafting systems.At gained To fiber strip leave conveying roller or anterior roller 14a, after 14b, by two endless-belts advanced Linear operation portion, the upper and lower 15a, 16a of 15,16 apply false twisting.In the reverse direction in false twisting Thered is provided for giving the twist needed for intensity by batching assembly 25, batch assembly 25 and can also be used for pulling yarn Line 13 strides across linear operation portion, upper and lower 15a, 16a.Batch assembly 25 and there is traditional structure, And it is included in the reel 17 of high speed rotating on spindle.In this process, rings (traveller) 18 exists Each rotation on spinning ring ingot 19 produces the twist in the yarn.Rings 18 is via being attached to its yarn 13 pull reel 17.
Drafting system 12 can be the double apron types of six rollers as depicted, and it includes three driven bottoms Roller 14a, 20a, 21a, and upper roll 14b, 20b, 21b position thereon, and by lower rollers The support of 14a, 20a, 21a is also pressed against lower rollers 14a, on 20a, 21a.Main drawing area is provided with leads To unit, it includes bottom apron and top apron 22a, the 22b rotated.Rear portion roller 21a has predetermined Rotary speed, and pinch rove 11.The draw rate of rove 11 is by the peripheral speed of rear portion roller 21a Determine.In a similar fashion, apron roller 20a elongates rove 11.By making apron roller 20a be adopted Draw rate more than the draw rate of rear portion roller 21a, the fiber of rove 11 slides against each other, And form the fibre bundle than rove 11 thin (such as by the length making it have 1.5 to 2 times).With class As mode, anterior roller 14a also elongates the fibre bundle sent into from apron roller 20a.Its draw rate is arranged Become the draw rate more than apron roller 20a.Such as, by arranging draw rate leading than apron roller 20a Fast 20 times of pulling rate degree, drawing-off will form the fibre bundle than the longest 20 times.
In the first embodiment of Fig. 1, fibre bundle is from anterior roller 14a, and the roll gap 27 between 14b leaves And extend to the twist from belt 15,16 spread the point of (forming so-called spinning triangle shape).Then yarn Line 13, by fixing tail optical fiber or yarn guide 23, then holds first nonreentrant surface of operation portion, top 15a, Then logical between operation portion, upper and lower before holding second nonreentrant surface of operation portion, bottom 16a Cross.Belt 15,16 can be the similar circular cross section with same diameter so that nonreentrant surface has Identical radius of curvature.As shown in Figure 2, the first nonreentrant surface is in the centerline of operation portion, top 15a Form cornerite 28a.Second nonreentrant surface forms cornerite 28b in the centerline of operation portion, bottom 16a.Bag The angle of angle 28a, 28b can change between 16a at operation portion, upper and lower 15a and be suitable to shown Geometry, wherein upper and lower operation portion 15a, 16a contact yarn 13 opposite sides and In the reverse direction moves, and the angle of cornerite 28a, 28b is about 80 to 110 degree.Yarn 13 can with lead Stretch that system 12 is the same to be extended with horizontal plane angulation with identical, at anterior roller 14a, 14b and upper Pass through between operation portion of portion 15a, with anterior roller 14a, 14b and the nonreentrant surface phase of operation portion, top 15a Cut.Yarn 13 before being delivered to batch assembly 25 can generally with from operation portion, bottom 16a to fixing tail Fine or yarn guide 30 line passes through.Then yarn causes anti-due to the real twisting that spreads from rings 18 To twisting, form final yarn.
Fig. 3 illustrates that operation portion, upper and lower 15a, 16a are at relative paired belt pulley 31/31,32/32 Between by linear and extend in the way of being parallel to each other, paired belt pulley 31/31,32/32 is mounted in fortune Rotate around vertical axes at the opposed end in row portion.Belt 15,16 can be used to drive belt pulley 31, The speed-changing rotation motor-driven of 32, this speed-changing rotation motor can have corresponding inverter style Speed control 35, the AC motor 33,34 of 36 or DC servo-motor or stepping motor are (not Illustrate).This allows to drive belt 15,16 at different rates, in order at operation portion, upper and lower 15a, Difference is kept between the linear velocity of 16a.15a, 16a preferably extend over the whole of machine to operation portion, upper and lower Individual length (i.e. up to about 50m in heavy-duty machines), therefore can arrange extra in middle position Back-up belt wheel or roller 39 and guider 40, in order to back-up belt 15, the weight of 16, and guarantee that it is just Really alignment.
As shown in Figure 4, in a change type of first embodiment shown in Fig. 1-3, replace two not Same motor, is provided for driving the single rotary electric of two belts 15,16 via wheel 42 Machine 133, described wheel 42 has the diameter portion 44 held by lower belt 16 and by top skin With 15 small diameter portion 43 held.Except an end board (end stock) 144 wherein Inside arrange outside other transmission, Electrical and Electronic element, motor 133 and wheel 42 can be set simultaneously, Belt 15,16 can generally periphery along elongated rack component 45 be parallel to extend each other.With this side Formula, part 43, the natural scale of 44 limits between the linear velocity of operation portion, upper and lower 15a, 16a Difference.Idle pulley 31a provider on wheel 42 either side change upwards so that top and 15a, 16a move in the opposite direction operation portion, bottom.By moving in the opposite direction, with And the opposite side of joint yarn, linear operation portion, upper and lower 15a, both 16a cooperate with jointly False twisting is applied on direction.
As shown in Figure 5, in a second embodiment, linear operation portion, upper and lower 15a, 16a can To be alternatively engaged in the same side of yarn 13, in this case, they are in a same direction It is driven, to apply false twisting on common direction.As in the first embodiment, belt 15, 16 can be the similar circular cross section with same diameter so that nonreentrant surface has identical curvature half Footpath.Additionally, belt can have the nonreentrant surface with different curvature radius with yarn contacts.First convex table Face forms cornerite (about 5 °) at the central axis of operation portion, top 15a, and it is less than by the second nonreentrant surface The cornerite (it is about 20 °) formed at the central axis of operation portion, bottom 16a.Yarn 13 can From with the horizontal plane of drafting system 12 formed by 45° angle deflection, there is the cornerite than anterior roller 14a bigger The cornerite of anterior roller 14b.
Test result indicate that shown in following table, with apply false twisting single belt method (as Described in US2010/0024376) compare, by keeping difference to make the First Line of operation portion, top 15a Speed is set to 0.5 with the ratio of the peripheral speed of anterior draw roll so that the second of operation portion, bottom 16a Linear velocity is set to 1.0 with the ratio of the peripheral speed of anterior draw roll, it is achieved that with traditional ring spinning (not having the false twisting stage in drawing-off with between batching) is compared the tuberosity level of formation and is reduced, and relatively low twist Fracture strength is increased, and fluffing (S3) reduces, and the uniformity is essentially unaffected.
In each of the four groups of tests performed, spin the cotton yarn of different yarns number and to by three kinds The different yarn properties obtained by Yarn spinning method is measured.The result of each of four groups of tests presents In following table 1-4.
Method, device 1-tradition
First spin on traditional ring spinner, do not carry out false twisting.
The single belt of method, device 2-
In testing at second, identical traditional spinning machine is modified to include as at US2010/0024376 Described at drafting system 12 and the single belt false-twisting device that batches between assembly 25.By 4mm Diameter and the speed of circular cross section belt formed by polyurethane are maintained at anterior roller 14a, the circle of 14b The 50% of circular velocity.
Method, device 3 present invention
In testing at the 3rd, identical spinning machine is modified to include the first enforcement relative to Fig. 1-3 Arrange with double belt differentials as implied above described in example.Have employed 4mm diameter and formed by polyurethane Two similar circular cross section belts.The First Line speed of operation portion, top 15a and anterior draw roll The ratio of peripheral speed is maintained at 0.5, and second linear velocity of operation portion, bottom 16a and anterior drawing-off The ratio of the peripheral speed of roller is maintained at 1.0.
The table 1-count of yarn is 40 and spindle rotating speed is 16000 revs/min
The table 2-count of yarn is 50 and spindle rotating speed is 16000 revs/min
The table 3-count of yarn is 80 and spindle rotating speed is 15000 revs/min
The table 4-count of yarn is 100 and spindle rotating speed is 15000 revs/min
Optimal difference between the speed in operation portion, upper and lower can be depending on handled yarn and understands Different.Further experiment shows by keeping difference to make First Line speed and anterior draw roll The ratio of peripheral speed is between 0.4 to 0.8, and the second linear velocity and the peripheral speed of anterior draw roll Ratio can obtain with compared with yarn produced by single belt method between 0.9 to 1.6 favourable Improve.
Although not expectability substantially reducing by the tuberosity quantity acquired by the present invention, and therefrom Precise mechanism is unclear, it is believed that in the case of being not intended to be bound by theory, to transport than bottom Speed relatively slow for row portion 16a drives the benefit of operation portion, top 15a to be dual.One of them factor It is to reduce the twist to spread towards roll gap 27, above-mentioned reduces the chance that the fiber end being highlighted holds, Because the relative motion of surface fiber and core part fiber is less.Second factor is to reduce in operation portion, top The ability of backtwisting after 15a, in order to reduce the probability grinding off loose fiber from yam surface.It is believed that this The combination of a little factors causes tuberosity and substantially reduces.
Between belt 15,16 and yarn 13, the frictional force of interface realizes false twisting action, so impact The factor alterable of these frictional force is to allow to make us the yarn applying of different materials and the count of yarn Satisfied false twisting.The principal element of impact friction is yarn tension, strapping and surface smoothness.Logical Cross by the belt pulley moved axially along vertical axes to support operation portion, upper and lower 15a, 16a, can hold Change places between regulation operation portion and top operation portion 15a and draw roll 14a, the interval between 14b, To change cornerite, and therefore change yarn tension.Coefficient of friction between belt 15,16 and yarn 13 Gratifying between 0.5 and 0.8, and this can easily by commercially available by polyurethane, poly- Enhancing belt or non-reinforcing belt that ethylene, synthetic rubber and polyester or the like are made realize.
Compared with the yarn not carrying out false twisting made by traditional ring spinning yarn, the method for the present invention permits Perhaps yarn is spun into and has similar yarn defect level, especially tuberosity level, but has higher toughness, Less fluffing and relatively low level of twist.Can be prepared by these yarns and there is soft feel and smooth surface High-quality fabric.The present invention other advantages is that two belts 15,16 can be economical in longer machine Ground is installed and keeps.Separately installed and tensioning belt is provided to make device be not easily susceptible to the most adversely shadow Ring the impact of the belt tension change in two operation portions.Minimizing due to tuberosity quantity, it is contemplated that can reduce Broken end frequency in following process.
By the way of example, only describe each aspect of the present invention, and should be appreciated that without departing from this It can be modified and supplement in the case of bright scope.

Claims (10)

1. one kind is used for the staple yarn transmitted the roll gap from a pair anterior draw roll before RING SPINNING Line applies the method for false twisting, and described method includes:
Tractive yarn makes it stride across the first operation portion of traveling endless-belt and the second operation portion successively, so that Obtain yarn and leave and hold first nonreentrant surface in the first operation portion from roll gap, then hold the second operation portion The second nonreentrant surface before pass through between the first operation portion and the second operation portion, thus the first nonreentrant surface and Frictional force between each and yarn of the second nonreentrant surface applies false twisting to yarn on common direction;With And
Keep described first operation portion and the second operation portion in the first the most different linear speed and Bilinear speed.
Method the most according to claim 1, wherein said first operation portion and the second operation portion are substantially On be parallel to described anterior draw roll, and yarn is pulled so that it crosses the first operation portion and the second fortune Row portion, and also including: when described anterior draw roll rotates with constant speed, in the first operation portion and The difference of somewhat constant is kept between first linear speed and second linear speed in the second operation portion.
Method the most according to claim 1, wherein said first nonreentrant surface and the second nonreentrant surface have Identical radius of curvature.
Method the most according to claim 3, the cross section of wherein said endless-belt is circular.
Method the most according to claim 1, wherein the first operation portion and the First Line in the second operation portion Difference between property speed and the second linear speed is kept so that described first linear speed is with described The ratio of the peripheral speed of anterior draw roll is between 0.4 to 0.8, and described second linear speed and institute State the ratio of peripheral speed of anterior draw roll between 0.9 to 1.6.
Method the most according to claim 1, is included in after yarn is applied false twisting and yarn is carried out ring Ingot spinning, and during ring spinning, in the phase applied with the first operation portion and the second operation portion To Yarn twisting on the direction that the described common direction of the false twisting answered is identical.
Method the most according to claim 1, wherein said first operation portion is arranged at described front portion and leads Stretch the lower section of roller, and described second operation portion is arranged at the lower section in described first operation portion.
8. one kind for before fibre bundle is carried out ring spinning from the roll gap institute of a pair anterior draw roll The fibre bundle transmitted applies the device of false twisting, and described device includes:
It is respectively provided with the first nonreentrant surface and the first annular belt of the second nonreentrant surface and the second endless-belt, institute State each of first annular belt and the second endless-belt and there is corresponding linear operation portion, described linearly Operation portion is substantially parallel to each other so that described linear operation portion is parallel to described anterior draw roll pair Accurate;And
Driving means, it is for driving first annular with the most different First Speed and second speed Belt and the second endless-belt.
Device the most according to claim 8, wherein said driving means includes controller, described control Device processed is operably connected to the speed for controlling the first variable-speed motor and the second variable-speed motor Speed, described first variable-speed motor and the second variable-speed motor are operably connected to for correspondingly driving Dynamic described first annular belt and the second endless-belt.
10. a ring spinner, it includes device according to claim 8, the setting of described device In drafting system with batch between assembly.
CN201310091686.5A 2012-03-27 2013-03-21 Before ring spinning, yarn is applied the method and device of false twisting Active CN103361786B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261616198P 2012-03-27 2012-03-27
US61/616,198 2012-03-27

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CN103361786A CN103361786A (en) 2013-10-23
CN103361786B true CN103361786B (en) 2016-11-30

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3045416A (en) * 1958-09-15 1962-07-24 Ubbelohde Leo False twisting device
GB2031031A (en) * 1978-09-27 1980-04-16 Oda Gosen Kogyo Kk Friction false twisting
FR2552115A1 (en) * 1983-09-20 1985-03-22 Asa Sa DEVICE FOR COMMUNICATING FALSE TORSION BY FRICTION TO AT LEAST ONE MOVING WIRE
CN1212737A (en) * 1996-02-29 1999-03-31 联邦科学和工业研究组织 Reducing end breaks in spinning or twisting of yarn
CN1804170A (en) * 2005-01-14 2006-07-19 香港理工大学 Method and apparatus for machining single ring spun yarn
CN101643948A (en) * 2008-08-04 2010-02-10 香港理工大学 Method and apparatus for manufacturing slalom false twisting on ring yarn

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3045416A (en) * 1958-09-15 1962-07-24 Ubbelohde Leo False twisting device
GB2031031A (en) * 1978-09-27 1980-04-16 Oda Gosen Kogyo Kk Friction false twisting
FR2552115A1 (en) * 1983-09-20 1985-03-22 Asa Sa DEVICE FOR COMMUNICATING FALSE TORSION BY FRICTION TO AT LEAST ONE MOVING WIRE
CN1212737A (en) * 1996-02-29 1999-03-31 联邦科学和工业研究组织 Reducing end breaks in spinning or twisting of yarn
CN1804170A (en) * 2005-01-14 2006-07-19 香港理工大学 Method and apparatus for machining single ring spun yarn
CN101643948A (en) * 2008-08-04 2010-02-10 香港理工大学 Method and apparatus for manufacturing slalom false twisting on ring yarn

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