CN103357201A - Oil pump vehicle evacuation oil-gas separator - Google Patents
Oil pump vehicle evacuation oil-gas separator Download PDFInfo
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- CN103357201A CN103357201A CN2013103244268A CN201310324426A CN103357201A CN 103357201 A CN103357201 A CN 103357201A CN 2013103244268 A CN2013103244268 A CN 2013103244268A CN 201310324426 A CN201310324426 A CN 201310324426A CN 103357201 A CN103357201 A CN 103357201A
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Abstract
The invention relates to a vehicle-mounted oil-gas separator, and especially relates to an oil pump vehicle evacuation oil-gas separator. The oil-gas separator comprises a shell, an oil gas entrance channel arranged at the bottom of the shell, and an exhaust channel arranged at the top of the shell, the oil gas entrance channel and the exhaust channel are respectively communicated with the inner cavity of the shell, and a floating ball is arranged in the inner cavity of the shell; an exhaust valve is fixed at the top of the floating ball, and comprises a main valve and a guiding valve; the valve core of the main valve is coupled with the valve port at the top of the shell to make the floating ball float up and down to drive the valve core to open or close the valve port in order to realize the communication or closure between the exhaust channel and the inner cavity of the shell; and the balance valve core of the guiding valve is fixed in the inner cavity of the body of the guiding valve, the piston of the guiding valve is fixed at the top of the valve core, and a separation board is sleeved outside the piston to form a reverse thrust cavity between the piston and the separation board. The oil pump vehicle evacuation oil-gas separator having the above structure has the advantages of thorough exhaust, increase of the oil-gas separation efficiency, and reduction of the use cost.
Description
Technical field
The present invention relates to the vehicular oil air separation, specifically a kind of exhaust hydrant cart thorough, that improve oil-gas separation efficiency and reduction use cost vacuumizes gas and oil separating plant.
Background technology
The typical, filtered separator of prior art mainly is comprised of housing, separation filter core, Coalescence filter core, crosspointer differential manometer, automatic blow off valve valve air relief, Manual air-release valves, automatic drain valve and Manual water drain valve etc.
Separating filter core and be the second level water-oil separating element in the separator, is to spray the strong polytetrafluoroethylene (PTFE) of repellency on the stainless steel steel wire of 100 orders/in to make with mesh.It is fixed on the cruciform joint of outlet lower end by center bolt.
Coalescence filter core is first order water-oil separating element, also is the main element of water-oil separating.It is comprised of the diameter hydrophilic fibers layer different with density.Its inner frame is the cylinder that aluminium expanded sheets is made; The outer outer casing play of filter course is that the rustproof aluminium sheet with punching rolls and forms.It is fixed on the dividing plate in the entrance point shell cover with screw rod and support thereof.
Gs-oil separator is set directly at the case top of above-mentioned filter separator, specifically with the automatic blow off valve valve air relief upside-down mounting under the top cover of top gas receiver, when in the housing gas being arranged, gas is assembled at the gas receiver top, its pasta is descended, force stainless steel ball to descend, and the decline of the valve disc on the drivening rod, vent valve automatically opened.After gas was emitted, pasta rose in the gas receiver, forced stainless steel ball to rise, and the rising of the valve disc on the drivening rod, leaned on the buoyancy of ball float to make valve disc and seal washer sealing, vent valve autoshutdown.Manual air-release valves also is housed on the gas receiver top cover.Manual air-release valves must be at first opened during work, just the automatic blow off valve valve air relief automatic deflation can be made.When gas in the pipeline separates when complete, automatically block pipeline.
In the pump oil pipe line, the filter separator with gs-oil separator of prior art is mounted on the vacuum-pumping pipeline between auxiliary oil pump and the main oil pump, realizes the gas in the main oil pump is pumped by gs-oil separator.Auxiliary oil pump is less with the vacuum-pumping pipeline bore that the main oil pump outlet links to each other, length is shorter, in the vacuum, fluid flow velocity in this pipeline is very fast, as blocking too early vacuum-pumping pipeline, then also there is too much gas in the main oil pump, can't drop into normal operation, otherwise as can not in time block vacuum-pumping pipeline, fluid will enter gas extraction system through auxiliary oil pump, thus, and the work that will inevitably bring a large amount of corresponding oil-collectings and reclaim oil plant.During above-mentioned gs-oil separator work, when the interface of oil and gas rises when ball float being floated close main valve, may exist because of a large amount of gas mixtures and enter gs-oil separator, make the very fuzzy situation of the interface of oil and gas in the gs-oil separator, so, the induction of the Direct Action Type of ball float may exist mistake to block the path of bleeding, or frequently fluctuates and cause the wild effect of bleeding; The support staff directly opens and closes Manual air-release valves according to practical experience, can't finish effectively accurately and timely and vacuumize operation, causes the problems referred to above, so that the work workman input cost of a large amount of corresponding oil-collecting and recovery oil plant is higher, use cost is just higher.
In sum, the gs-oil separator exhaust of prior art is not thoroughly, oil-gas separation efficiency is low and use cost is high.
Summary of the invention
The purpose of this invention is to provide a kind of exhaust hydrant cart thorough, that improve oil-gas separation efficiency and reduction use cost and vacuumize gas and oil separating plant.
For realizing that the technical scheme that above-mentioned purpose of the present invention adopts is: a kind of hydrant cart vacuumizes gas and oil separating plant, comprise housing, be arranged on housing bottom be used for vacuum-pumping pipeline on the oil gas admission passage connected of main oil pump, be arranged on case top be used for vacuum-pumping pipeline on the exhaust passage connected of auxiliary oil pump, described oil gas admission passage and exhaust passage all are communicated with the inner chamber of housing, are provided with ball float in the inner chamber of housing; It is characterized in that: the top of described ball float is fixed with air bleeding valve, and this air bleeding valve comprises again main valve and pilot valve;
The valve body bottom of described main valve is fixed on the top of ball float, the spool at this valve body top and the valve port of case top coupling, described exhaust passage is fixed on the housing at valve port place, ball float is fluctuated be with movable valve plug to open and close valve port, and the realization exhaust passage is communicated with the inner chamber of housing or closes;
The balance valve core of described pilot valve is fixed in the inner chamber of valve body, pilot valve piston be fixed on the spool top, piston jacket is provided with dividing plate, dividing plate is fixed on the valve port place, make and form the anti-chamber that pushes away between piston and the dividing plate, this anti-chamber that pushes away is communicated with the exhaust passage by inlet channel, and this inlet channel opens and closes by the piston control that moves up and down with the main valve one, and described balance valve core is communicated with the anti-chamber that pushes away.
When said structure uses, main oil pump is installed on the oil gas admission passage on the vacuum-pumping pipeline, auxiliary oil pump is installed on the exhaust passage on the vacuum-pumping pipeline; When auxiliary oil pump is started working, oil-gas mixture in the vacuum-pumping pipeline enters in the inner chamber of housing through the oil gas admission passage, the spool of the main valve of air bleeding valve and balance valve core are opened Exhaust Gas under the ball float action of gravitation, when main oil pump sucks gas in the vacuum-pumping pipeline seldom the time, carry liquid also to enter in the inner chamber of housing thereupon, gas-liquid is separated in the inner chamber of housing, and gas is discharged; When large quantity of fluid after the emptying of main oil pump suction line was drawn in the inner chamber of housing, ball float was risen by buoyancy and closes air bleeding valve, at this moment just can close auxiliary oil pump, started main oil pump and carried normally operation; In this Oil-gas Separation process, ball float is small fluctuates by the inner pilot valve induction of installing of main valve, when ball float has very little downward action situation, the piston of pilot valve moves down with the ball float one and opens inlet channel, gas enters the anti-chamber that pushes away on pilot valve top, also namely enter piston top, and the pressure-bearing surface of piston is larger than the spool of main valve, then main valve is in this pressure differential situation, again open the continuation exhaust, by the gas that the very little space of topmost in the inner chamber of pilot valve induction housing exists, form the unlatching sensitivity that the further participation of propulsive thrust improves air bleeding valve to the control of main valve.
Because said structure, pilot valve of the present invention has improved the unlatching sensitivity of air bleeding valve, both satisfied the unimpeded exhaust in the atm number situation, the exhaust that has also solved the little tolerance of later stage of bleeding is thorough, improved the efficient of Oil-gas Separation, also just reduce the artificial input that artificially collects fluid, reduced use cost.
Description of drawings
The present invention can further specify by the non-limiting embodiment that accompanying drawing provides.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of air bleeding valve of the present invention.
Among the figure: 1, exhaust passage; 2, air bleeding valve; 3, housing; 4, ball float; 5, display; 6, oil gas admission passage; 7, main valve; 8, pilot valve; 9, valve body; 10, spool; 11, valve port; 12, balance valve core; 13, piston; 14, dividing plate; The 15 anti-chambeies that push away; 16, inlet channel; 17, transparent observing pipe; 18, buoy; 19, protective sleeve; 20 tube connectors; 21, sealing ring; 22, top cover; 23, mount pad.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples:
Referring to attached Fig. 1 and 2, a kind of hydrant cart vacuumizes gas and oil separating plant, comprise housing 3, be arranged on housing 3 bottoms be used for vacuum-pumping pipeline on the oil gas admission passage 6 connected of main oil pump, be arranged on housing 3 tops be used for vacuum-pumping pipeline on the exhaust passage 1 connected of auxiliary oil pump, described oil gas admission passage 6 and exhaust passage 1 all are communicated with the inner chamber of housing 3, are provided with ball float 4 in the inner chamber of housing 3; It is characterized in that: the top of described ball float 4 is fixed with air bleeding valve 2, and this air bleeding valve 2 comprises again main valve 7 and pilot valve 8;
The balance valve core 12 of described pilot valve 8 is fixed in the inner chamber of valve body 9, pilot valve 8 piston 13 be fixed on spool 10 tops, the piston 13 outer dividing plates 14 that are arranged with, dividing plate 14 is fixed on valve port 11 places, make and form the anti-chamber 15 that pushes away between piston 13 and the dividing plate 14, this is counter to push away chamber 15 and is communicated with exhaust passage 1 by inlet channel 16, and this inlet channel 16 is controlled keying by the piston 13 that moves up and down with main valve 7 one, and described balance valve core 12 is communicated with the anti-chamber 15 that pushes away.In this embodiment, during use, main oil pump is installed on the oil gas admission passage 6 on the vacuum-pumping pipeline, auxiliary oil pump is installed on the exhaust passage 1 on the vacuum-pumping pipeline; When auxiliary oil pump is started working, oil-gas mixture in the vacuum-pumping pipeline enters in the inner chamber of housing 3 through oil gas admission passage 6, the spool 10 of the main valve 7 of air bleeding valve 2 and balance valve core 12 are opened Exhaust Gas under ball float 4 action of gravitations, when main oil pump sucks gas in the vacuum-pumping pipeline seldom the time, carry liquid also to enter in the inner chamber of housing 3 thereupon, gas-liquid is separated in the inner chamber of housing 3, and gas is discharged; When large quantity of fluid after the emptying of main oil pump suction line was drawn in the inner chamber of housing 3, ball float 4 was risen by buoyancy and closes air bleeding valve 2, at this moment just can close auxiliary oil pump, started main oil pump and carried normally operation; In this Oil-gas Separation process, by the main valve 7 inner pilot valve of installing 8 induction ball floats 4 small fluctuating, when ball float 4 has very little downward action situation, the piston 13 of pilot valve 8 moves down with ball float 4 one and opens inlet channel 16, gas enters the anti-chamber 15 that pushes away on pilot valve 8 tops, also namely enter piston 13 tops, and the pressure-bearing surface of piston 13 is larger than the spool 10 of main valve 7, then main valve 7 is in this pressure differential situation, again open the continuation exhaust, by the gas that the very little space of topmost in the inner chamber of pilot valve 8 induction housings 3 exists, form the unlatching sensitivity that the further participation of propulsive thrust improves air bleeding valve 2 to the control of main valve 7.
For ease of in vacuumizing operation process, operating personnel observe the operation process intuitively, accurately judge the state that vacuumizes, in order to stop auxiliary oil pump and the hand off valve of closing on the vacuum-pumping pipeline in good time.The process of gas-liquid separation and the liquid level situation of change in gas and oil separating plant is to grasp the effective foundation that vacuumizes job state in the gas and oil separating plant.In above-described embodiment, preferably: the display 5 that is provided with liquid level in the inner chamber that shows housing 3 on the sidewall of described housing 3.The described gas and oil separating plant of this embodiment has the function of real-time demonstration liquid level variable condition, operation readiness personnel operation.
Manufacturing and service precision for ease of display 5, in above-described embodiment, preferably: described display 5 comprises again transparent observing pipe 17, the inner chamber of this transparent observing pipe 17 is communicated with the inner chamber of housing 3, in the inner chamber of transparent observing pipe 17, be provided with the buoy 18 that floats on liquid level, at the top of transparent observing pipe 17 the buoy limiting section be set.In this embodiment, buoy 18 represents to close the hand off valve on the vacuum-pumping pipeline when being positioned at the buoy limiting section, reserve the sufficient operating time to operating personnel.
For guarantee display 5 security, in above-described embodiment, preferably: the described transparent observing pipe 17 outer protective sleeves 19 that are arranged with.
For ease of the installation of display 5, in above-described embodiment, preferably: described transparent observing pipe 17 is communicated with the inner chamber that shows housing 3 by tube connector 20, and transparent observing pipe 17 is provided with sealing ring 21 with tube connector 20 junctions.
Obviously, aforementioned display device 5 can be that direct sidewall at housing 3 arranges a hyalomere, is tightly connected between this hyalomere and the housing 3.
Assembling for ease of whole device, in above-described embodiment, preferably: the top of described housing 3 has top cover 22, top cover 22 is fixed as one with housing 3, be provided with mount pad 23 at the center of top cover 22, the valve port 11 of described main valve 7 is positioned at the center of this mount pad 23, and the body of described exhaust passage 1 is fixed as one at valve port 11 places and mount pad 23.
For guaranteeing the sealing of whole device, in above-described embodiment, preferably: be provided with sealing ring between described top cover 22 and the housing 3, be provided with another sealing ring between this top cover 22 and the mount pad 23, be provided with an again sealing ring between the body of this mount pad 23 and exhaust passage 1.Described valve port 11 has tapering, is provided with sealing ring at valve port 11, and the sealing ring forms movable sealing when the spool 10 that mates with valve port 11 is mated with valve port 11 and is connected.
Obviously, be the sealing of the further whole device of structural reform, the junction between other parts also can arrange sealing ring.
Be connected with main oil pump with auxiliary oil pump fast during for ease of use, in above-described embodiment, preferably: be provided with the ring flange that is connected with auxiliary oil pump on the body of described exhaust passage 1.Be provided with the ring flange that is connected with main oil pump on the body of described oil gas admission passage 6.
Obviously, all embodiment of foregoing description are a part of embodiment of the present invention, rather than whole embodiment.Based on embodiments of the invention, those of ordinary skills are not making all other embodiment that obtain under the creative work prerequisite, all belong to the category of the present invention's protection.
In sum, it is thorough that the present invention efficiently solves the exhaust of the little tolerance of later stage of bleeding, and improved the efficient of Oil-gas Separation, also just reduces the artificial input that artificially collects fluid, reduced use cost.
Claims (10)
1. a hydrant cart vacuumizes gas and oil separating plant, comprise housing (3), be arranged on housing (3) bottom be used for vacuum-pumping pipeline on the oil gas admission passage (6) connected of main oil pump, be arranged on housing (3) top be used for vacuum-pumping pipeline on the exhaust passage (1) connected of auxiliary oil pump, described oil gas admission passage (6) and exhaust passage (1) all are communicated with the inner chamber of housing (3), are provided with ball float (4) in the inner chamber of housing (3); It is characterized in that: the top of described ball float (4) is fixed with air bleeding valve (2), and this air bleeding valve (2) comprises again main valve (7) and pilot valve (8);
Valve body (9) bottom of described main valve (7) is fixed on the top of ball float (4), the spool (10) at this valve body (9) top mates with the valve port (11) at housing (3) top, described exhaust passage (1) is fixed on the housing (3) that valve port (11) locates, ball float (4) is fluctuated be with movable valve plug (10) to open and close valve port (11), realization exhaust passage (1) is communicated with the inner chamber of housing (3) or closes;
The balance valve core (12) of described pilot valve (8) is fixed in the inner chamber of valve body (9), pilot valve (8) piston (13) be fixed on spool (10) top, the outer dividing plate (14) that is arranged with of piston (13), dividing plate (14) is fixed on valve port (11) and locates, make and form the anti-chamber (15) that pushes away between piston (13) and the dividing plate (14), this anti-chamber (15) that pushes away is communicated with exhaust passage (1) by inlet channel (16), this inlet channel (16) opens and closes by piston (13) control that moves up and down with main valve (7) one, and described balance valve core (12) is communicated with the anti-chamber (15) that pushes away.
2. hydrant cart according to claim 1 vacuumizes gas and oil separating plant, it is characterized in that: the display (5) that is provided with liquid level in the inner chamber that shows housing (3) on the sidewall of described housing (3).
3. hydrant cart according to claim 2 vacuumizes gas and oil separating plant, it is characterized in that: described display (5) comprises again transparent observing pipe (17), the inner chamber of this transparent observing pipe (17) is communicated with the inner chamber of housing (3), in the inner chamber of transparent observing pipe (17), be provided with the buoy (18) that floats on liquid level, at the top of transparent observing pipe (17) the buoy limiting section be set.
4. hydrant cart according to claim 3 vacuumizes gas and oil separating plant, it is characterized in that: the outer protective sleeve (19) that is arranged with of described transparent observing pipe (17).
5. hydrant cart according to claim 3 vacuumizes gas and oil separating plant, it is characterized in that: described transparent observing pipe (17) is communicated with the inner chamber that shows housing (3) by tube connector (20), and transparent observing pipe (17) is provided with sealing ring (21) with tube connector (20) junction.
6. hydrant cart according to claim 1 vacuumizes gas and oil separating plant, it is characterized in that: the top of described housing (3) has top cover (22), top cover (22) is fixed as one with housing (3), be provided with mount pad (23) at the center of top cover (22), the valve port (11) of described main valve (7) is positioned at the center of this mount pad (23), and the body of described exhaust passage (1) is located to be fixed as one with mount pad (23) at valve port (11).
7. hydrant cart according to claim 6 vacuumizes gas and oil separating plant, it is characterized in that: be provided with sealing ring between described top cover (22) and the housing (3), be provided with another sealing ring between this top cover (22) and the mount pad (23), be provided with an again sealing ring between the body of this mount pad (23) and exhaust passage (1).
According to claim 1 or 6 described hydrant carts vacuumize gas and oil separating plant, it is characterized in that: described valve port (11) has tapering, be provided with sealing ring at valve port (11), the sealing ring forms movable sealing when the spool (10) that mates with valve port (11) is mated with valve port (11) and is connected.
9. hydrant cart according to claim 1 vacuumizes gas and oil separating plant, it is characterized in that: be provided with the ring flange that is connected with auxiliary oil pump on the body of described exhaust passage (1).
10. hydrant cart according to claim 1 vacuumizes gas and oil separating plant, it is characterized in that: be provided with the ring flange that is connected with main oil pump on the body of described oil gas admission passage (6).
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CN2013103244268A CN103357201A (en) | 2013-07-30 | 2013-07-30 | Oil pump vehicle evacuation oil-gas separator |
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CN2013103244268A CN103357201A (en) | 2013-07-30 | 2013-07-30 | Oil pump vehicle evacuation oil-gas separator |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108126372A (en) * | 2017-12-21 | 2018-06-08 | 崔秀萍 | A kind of bubble separation system for industrial hot oil pipeline |
CN108492962A (en) * | 2018-02-05 | 2018-09-04 | 中车洛阳机车有限公司 | Locomotive transformer automatic exhaust device, system and method |
CN111905410A (en) * | 2020-08-07 | 2020-11-10 | 中国船舶重工集团公司第七0七研究所九江分部 | Large-traffic compact water trap filter |
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JPH10288274A (en) * | 1997-04-15 | 1998-10-27 | Kane Kogyo Kk | Water level differential type ball tap |
WO2000019135A1 (en) * | 1998-09-29 | 2000-04-06 | Capon, Robert, Henry | Inlet valve for cisterns |
CN2557760Y (en) * | 2002-07-11 | 2003-06-25 | 雍歧卫 | Leading balance reverse-push discharge valve |
CN2641411Y (en) * | 2003-08-19 | 2004-09-15 | 查谦 | Back pressure balancing type small pressure valve |
CN2700660Y (en) * | 2004-04-13 | 2005-05-18 | 沈阳变压器研究所有限公司 | Exhausting and oil cutting valve with oil level display |
CN102220923A (en) * | 2011-05-20 | 2011-10-19 | 张银科 | Diesel-air separator for diesel engine |
CN203379640U (en) * | 2013-07-30 | 2014-01-08 | 中国人民解放军后勤工程学院 | Vacuumized oil-gas separation device for oil pump car |
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2013
- 2013-07-30 CN CN2013103244268A patent/CN103357201A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10288274A (en) * | 1997-04-15 | 1998-10-27 | Kane Kogyo Kk | Water level differential type ball tap |
WO2000019135A1 (en) * | 1998-09-29 | 2000-04-06 | Capon, Robert, Henry | Inlet valve for cisterns |
CN2557760Y (en) * | 2002-07-11 | 2003-06-25 | 雍歧卫 | Leading balance reverse-push discharge valve |
CN2641411Y (en) * | 2003-08-19 | 2004-09-15 | 查谦 | Back pressure balancing type small pressure valve |
CN2700660Y (en) * | 2004-04-13 | 2005-05-18 | 沈阳变压器研究所有限公司 | Exhausting and oil cutting valve with oil level display |
CN102220923A (en) * | 2011-05-20 | 2011-10-19 | 张银科 | Diesel-air separator for diesel engine |
CN203379640U (en) * | 2013-07-30 | 2014-01-08 | 中国人民解放军后勤工程学院 | Vacuumized oil-gas separation device for oil pump car |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108126372A (en) * | 2017-12-21 | 2018-06-08 | 崔秀萍 | A kind of bubble separation system for industrial hot oil pipeline |
CN108492962A (en) * | 2018-02-05 | 2018-09-04 | 中车洛阳机车有限公司 | Locomotive transformer automatic exhaust device, system and method |
CN111905410A (en) * | 2020-08-07 | 2020-11-10 | 中国船舶重工集团公司第七0七研究所九江分部 | Large-traffic compact water trap filter |
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Application publication date: 20131023 |