CN103345202A - Label inserting control system and method - Google Patents

Label inserting control system and method Download PDF

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Publication number
CN103345202A
CN103345202A CN2013102922837A CN201310292283A CN103345202A CN 103345202 A CN103345202 A CN 103345202A CN 2013102922837 A CN2013102922837 A CN 2013102922837A CN 201310292283 A CN201310292283 A CN 201310292283A CN 103345202 A CN103345202 A CN 103345202A
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paper
cutter
belt
signal
slow speed
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CN2013102922837A
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CN103345202B (en
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向平
傅巍
陈金龙
赵盛
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Gold East Paper Jiangsu Co Ltd
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Gold East Paper Jiangsu Co Ltd
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Abstract

The invention provides a label inserting control system which is applied to a programmable logic controller (PLC). The PLC is connected with a single-inserting/continuous-inserting selection switch and a label inserting device. The PLC acquires signals output by a low-speed belt encoder and a paper counting photoelectric tube, counts and positions paper transmitted to a paper coding table and acquires a selection signal of the single-inserting/continuous-inserting selection switch so as to judge that the label inserting device is set to be in a single-inserting mode or a continuous-inserting mode. If the label inserting device is set to be in the single-inserting mode, the PLC controls each ream of paper of the label inserting device on the paper coding table, inserts a labeled paper and then performs cutting off. If the label inserting device is set to be in the continuous-inserting mode, the PLC controls each ream of paper of the label inserting device on the paper coding table, inserts the labeled paper but does not perform cutting off until the ream number of the paper coding table reaches to the maximum stackable ream number. The invention further provides label inserting control method.

Description

Insert control system and the method signed
Technical field
The present invention relates to a kind of printing process of paper, the paper that makes that relates in particular in the printing process of paper is inserted label.
Background technology
In printing process of paper, when the number of paper of horizontal cutter cutting reached every setting value that makes paper, flag inserter can insert one section label paper and cut off behind this order paper, identify with every paper that makes that layboy paper is piled up neatly.Flag inserter is to control to send by its inner relay and cutter head to sign and cutting action because the delay of internal relay action, label paper carry problem such as skid cause easily label too short cause identifying not obvious, and temporarily the no feasible method solution of this type of problem.In addition, interrupt label frequently, also shortened the relay of flag inserter inside and the serviceable life of cutter head.
Summary of the invention
In view of above content, be necessary to provide a kind of slotting label control system and method, can avoid flag inserter too short to every label paper that makes paper insert, prolong the relay of flag inserter inside and the serviceable life of cutter head.
The invention provides a kind of slotting label control system.This system applies is in programmable logic controller (PLC) PLC, and this PLC connects man-machine interface HMI, single inserting/connect and insert selector switch and flag inserter by signal cable.The user arranges the quantity that makes paper that every paper buttress that makes number of paper that paper bag draws together and layboy can be stacked at most by HMI.The signal that PLC gathers belt scrambler and paper counting photoelectric tube output at a slow speed by signal cable determines to transfer to from horizontal cutter the quantity of the paper of layboy, and inserts/connect the selection signal of inserting selector switch by the signal cable collection is single to judge that flag inserter is set to singly insert pattern or connect the pattern of inserting.If flag inserter is set to single pattern of inserting, then PLC control flag inserter inserts label paper and cuts off after layboy every makes paper.If flag inserter is set to connect to insert pattern, then PLC control flag inserter inserts label paper but does not cut off label paper after layboy every makes paper, just cuts off label paper up to the quantity that makes paper that makes paper quantity reach can stacking at most of layboy.
Invention also provides a kind of slotting label control method, is applied to connect the programmable logic controller (PLC) of flag inserter, man-machine interface.Flag inserter is placed in layboy, the paper that is cut by horizontal cutter through quick belt and at a slow speed belt transfer to layboy.This method comprises: (A) receive the user by the parameter that man-machine interface arranges, comprise the quantity of every cutter paper of the quantity that makes paper that a paper buttress of a quantity that makes paper, layboy can stack at most and the cutting of horizontal cutter; (B) gather the signal of the paper counting photoelectric tube output be installed on the quick belt and be installed in the signal of the scrambler of the belt at a slow speed output on the belt at a slow speed; (C) paper that is cut by horizontal cutter according to the calculated signals of gathering transfers to the formed paper of layboy and piles up neatly the number of paper of current accumulation; (D) according to judging that from the signal of single inserting/even slotting selector switch collection flag inserter is set to single pattern or even slotting pattern of inserting; And (D) if flag inserter is set to single pattern of inserting, the control flag inserter completely inserts label paper and cuts off in the back at every paper that makes, if flag inserter is set to connect the pattern of inserting, then controlling flag inserter completely inserts label paper but does not cut off in the back at every paper that makes, the paper number that makes up to the paper buttress reaches the quantity that makes paper that the paper buttress can stack at most, and the control flag inserter cuts off label paper.
Compared to prior art, slotting label control system provided by the invention and method can be controlled flag inserter and insert label continuously to making paper, avoid flag inserter too short at every label paper that makes paper insert, prolong the relay of flag inserter inside and the serviceable life of cutter head.
Description of drawings
Fig. 1 is that the present invention inserts the applied environment figure that signs the control system preferred embodiment.
Fig. 2 is that the present invention inserts the functional block diagram of signing the control system preferred embodiment.
Fig. 3 is that the present invention inserts the process flow diagram of signing the control method preferred embodiment.
The main element symbol description
Man-machine interface 1
Single inserting/connect and insert selector switch 2
The programmed logic controller 3
Flag inserter 4
Horizontal cutter 5
Quick belt 6
Belt at a slow speed 7
Layboy 8
Belt scrambler at a slow speed 9
The paper counting photoelectric tube 10
Insert and sign control system 30
The parameter receiver module 31
First signal acquisition module 32
First computing module 33
The secondary signal acquisition module 34
Second computing module 35
Control module 36
Following embodiment will further specify the present invention in conjunction with above-mentioned accompanying drawing.
Embodiment
Consulting shown in Figure 1ly, is the applied environment figure that the present invention insert to sign control system 30 preferred embodiments.Should insert label control system 30 and be applied to programmable logic controller (PLC) (programmable logical controller, PLC) 3, this PLC3 by signal cable connect man-machine interface (human machine interface, HMI) 1, single inserting/connect and insert selector switch 2 and flag inserter 4.The user can arrange every number of paper that makes paper bag draw together (for example make paper=500) by HMI1, and the quantity that makes paper (for example 10 making) that a paper buttress can be stacked at most is set.
After paper was cut by horizontal cutter 5, reaching at a slow speed through quick belt 6, belt 7 was delivered to layboy 8 formation paper buttress.Belt scrambler 9 at a slow speed is installed on the belt 7 at a slow speed, and fast belt 6 is equipped with paper counting photoelectric tube 10 with the joint of belt 7 at a slow speed.
It is pointed out that a paper on each flag inserter 4 corresponding layboy 8 stamps.The quantity that the paper that forms on the layboy 8 is stamped equals to be cut width of cloth number by what cut paper was rolled up.For example, to be cut into four parts as if every volume paper roll to be cut, then can produce four paper buttress on the layboy 8, four flag inserters 4 need be set respectively four paper buttress be inserted the label operation.Present embodiment is that example illustrates design of the present invention with 1 flag inserter 4 only.
The cutter number of horizontal cutter 5 cut papers of paper counting photoelectric tube 10 records.Horizontal cutter 5 cuttings one cutter obtains quire, and the quantity of quire equals the quantity of being rolled up by cut paper, and is arranged by HMI1 by the user by the quantity that cut paper is rolled up.For example, with the user quantity of being rolled up by cut paper being set is three, and then horizontal cutter 5 cuttings one cutter obtains three paper, and quire comprises three paper.There is certain " gap " (can be referred to as time slot or spatial joint clearance) between the per two cutter paper of horizontal cutter 5 cuttings, when " paper " and " gap " passed through paper counting photoelectric tube 10, the signal of paper counting photoelectric tube 10 outputs changed between " 1 " and " 0 ".For example, when " paper " passed through, the signal of paper counting photoelectric tube 10 outputs was " 1 ", and when " gap " passed through, the signal of paper counting photoelectric tube 10 outputs was " 0 ".PLC3 determines the cutter number of horizontal cutter 5 cut papers according to the change frequency of the signal of paper counting photoelectric tube 10 outputs that collect, again according to the quantity N1 of operator at the paper of the number calculating process paper counting photoelectric tube 10 of every cutter paper of HMI1 setting, the number of cutter number * every cutter paper of horizontal cutter 5 cut papers of N1=.
Belt scrambler 9 positions paper in that paper is omnidistance through belt 7 at a slow speed, before arriving layboy 8 at a slow speed, thereby judges have how many cutter paper to be sent to layboy 8 through belt 7 at a slow speed, how many cutter paper is arranged also on belt 7 at a slow speed.The length of belt 7 is fixed at a slow speed, needs the distance of running also to fix so every cutter paper of horizontal cutter 5 cutting enters layboy 8 via belt 7 at a slow speed, converts at a slow speed the umber of pulse of belt scrambler 9 to and also fixes.
PLC3 according to the umber of pulse of the scrambler of belt at a slow speed 9 that collects judge every cutter paper in the position on the belt 7 at a slow speed, how many cutter paper are arranged on belt 7 at a slow speed, the number of the every cutter paper that arranges in conjunction with HMI1 again, calculate the quantity N2 that stays the paper on the belt 7 at a slow speed, N2=is the number of cutter number * every cutter paper of paper on the belt 7 at a slow speed.Afterwards, the paper that PLC3 calculates on the layboy 8 is piled up neatly the number of paper N3=N1-N2 of current accumulation, and continues to judge that paper piles up neatly the number of paper N3 of current accumulation and whether equal the quantity that one of HMI1 setting makes paper.
On the other hand, PLC3 inserts/connects the output signal of slotting selector switch 2 to judge that flag inserter 4 is set to list and inserts pattern or connect slotting pattern by signal cable collection list.In the present embodiment, be set to single pattern of inserting if PLC3 judges flag inserter 4, then control flag inserter 4 and after layboy 8 every makes paper, insert label paper and cut off.If PLC3 judges flag inserter 4 company of being set to and inserts pattern, then control flag inserter 4 insertion label paper but do not cut off label paper after layboy 8 every makes paper, make paper quantity reach predetermined number just cutting off label paper up to layboy 8.
In the present embodiment, single inserting/even slotting selector switch 2 has " connection " and " disconnection " two patterns to select." connection " pattern of selection, single inserting/connect and insert selector switch 2 output signals " 1 "; Select Disconnected mode, single inserting/connect and insert selector switch 2 output signals " 0 ".If collecting single inserting/connect the output signal of inserting selector switch 2, PLC3 shows that for " 1 " flag inserter 4 company of being set to insert pattern, if PLC3 collects single inserting/connect the output signal of inserting selector switch 2 to be set to the slotting pattern of list for " 0 " then shows flag inserter 4.
Consult shown in Figure 2, be the present invention insert to sign control system 30 preferred embodiments functional block diagram.Label control system 30 be should insert and parameter receiver module 31, first signal acquisition module 32, first computing module 33, secondary signal acquisition module 34, second computing module 35 and control module 36 comprised.Module 31-36 comprises the computer programing instruction, and the storer (not shown) of PLC3 is stored these computer programing instructions, processor is carried out these computer programing instructions, provides to insert the above-mentioned functions of signing control system 30.Concrete function below in conjunction with Fig. 3 specification module 31-36.
Consulting shown in Figure 3ly, is the process flow diagram that the present invention insert to sign the control method preferred embodiment.
Step S10, parameter receiver module 31 receives users by the parameter that HMI1 arranges, and comprises the quantity (namely treating the quantity of the paper roll that horizontal cutter 5 cuts simultaneously) of every cutter paper of the quantity that makes paper that a paper buttress of a quantity that makes paper, layboy can stack at most, 5 cuttings of horizontal cutter.
Step S20, first signal acquisition module 32 is determined the paper cutter number of horizontal cutter 5 cuttings, is determined the position of the every cutter paper on the belt 7 at a slow speed according to the signal of the scrambler of belt at a slow speed 9 outputs of gathering according to the signal of paper counting photoelectric tube 10 outputs of gathering.First computing module 33 is according to the paper cutter number of horizontal cutter 5 cuttings, the position of the every cutter paper on the belt 7 and the calculation of parameter of setting are piled up neatly the number of paper of current accumulation by the formed paper of paper that horizontal cutter 5 transfers to layboy 8 at a slow speed.
As indicated above, there be certain " gap " (can be referred to as time slot or spatial joint clearance) between the per two cutter paper of horizontal cutter 5 cuttings, when " paper " and " gap " passed through paper counting photoelectric tube 10, the photoelectric tube signal changed between " 1 " and " 0 ".For example, when " paper " passed through, paper counting photoelectric tube 10 signals were " 1 ", and when " gap " passed through, paper counting photoelectric tube 10 signals were " 0 ".First signal acquisition module 32 is determined the cutter number of horizontal cutter 5 cut papers according to the change frequency of the signal of paper counting photoelectric tube 10 outputs that collect.First computing module 33 is according to the quantity N1 of operator at the paper of the number calculating process paper counting photoelectric tube 10 of every cutter paper of HMI1 setting, the number of cutter number * every cutter paper of horizontal cutter 5 cut papers of N1=.
First signal acquisition module 32 according to the umber of pulse of the scrambler of belt at a slow speed 9 that collects judge current also be positioned at every cutter paper on the belt 7 at a slow speed at the particular location on the belt 7 at a slow speed, how many cutter paper are arranged also on belt 7 at a slow speed.The number of every cutter paper that first computing module 33 arranges in conjunction with HMI1 calculates the quantity N2 that stays the paper on the belt 7 at a slow speed, and N2=is the number of cutter number * every cutter paper of paper on the belt 7 at a slow speed.Afterwards, the paper that first computing module 33 calculates on the layboy 8 is piled up neatly the number of paper N3=N1-N2 of current accumulation, and continues to judge that paper piles up neatly the number of paper N3 of current accumulation and whether equal the quantity that one of HMI1 setting makes paper.
Step S30, whether the number of paper that the formed paper of paper that 33 judgements of first computing module transfer to layboy 8 by horizontal cutter 5 is piled up neatly current accumulation equals every quantity that makes paper, if be not equal to every quantity that makes paper, then flow process is returned step S20, if equal every quantity that makes paper, then execution in step S40.For example, if every paper bag that makes is set draws together 500 paper, whether the number of paper that the paper of then judging layboy 8 is piled up neatly current accumulation reaches 500.If less than 500, then continue counting, if equal 500, execution in step S40 then.
Step S40, secondary signal acquisition module 34 is according to judging that from the signal that single inserting/even slotting selector switch 2 is gathered flag inserter 4 is set to single slotting pattern or even inserts pattern.If flag inserter 4 is set to single pattern of inserting, execution in step S50 then, control module 36 control flag inserters 4 completely insert label paper and cut off in the back at every paper that makes, and begin the counting that next makes paper afterwards.If flag inserter 4 companies of being set to insert pattern, then execution in step S60.
Step S60, control module 36 control flag inserters 4 completely insert label paper in the back at every paper that makes, and the paper quantity that makes that second computing module 35 is stacked the paper buttress adds 1.The initial value that makes paper quantity that each paper buttress is stacked equals 0, whenever expires one and makes paper then make paper quantity add 1.
Whether what step S70, second computing module 35 judged paper buttress makes the paper number full, judges that namely paper piles up neatly the paper quantity that makes of current stacking and whether reach the quantity that makes paper that the paper buttress can stack at most.If paper buttress make the paper number full, execution in step S80 then, control module 36 control flag inserters 4 cut off label papers, flow process finishes.Otherwise, if second computing module 35 judge the paper buttress make the paper number less than, then return step S60.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to above preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.

Claims (9)

1. insert to sign control method for one kind, be applied to connect the programmable logic controller (PLC) of flag inserter, man-machine interface, flag inserter is placed in layboy, the paper that is cut by horizontal cutter through quick belt and at a slow speed belt transfer to layboy, it is characterized in that this method comprises:
Parameter receiving step: receive the user by the parameter that man-machine interface arranges, comprise the quantity of every cutter paper of the quantity that makes paper that a paper buttress of a quantity that makes paper, layboy can stack at most and the cutting of horizontal cutter;
The first signals collecting step: gather the signal of the paper counting photoelectric tube output be installed on the quick belt and be installed in the signal of the scrambler of the belt at a slow speed output on the belt at a slow speed;
Calculation procedure: the paper that is cut by horizontal cutter according to the calculated signals of gathering transfers to the formed paper of layboy and piles up neatly the number of paper of current accumulation;
Secondary signal acquisition step: according to judging that from the signal of single inserting/even slotting selector switch collection flag inserter is set to single pattern or even slotting pattern of inserting; And
Control step: if flag inserter is set to single pattern of inserting, the control flag inserter completely inserts label paper and cuts off in the back at every paper that makes, if flag inserter is set to connect the pattern of inserting, then controlling flag inserter completely inserts label paper but does not cut off in the back at every paper that makes, the paper number that makes up to the paper buttress reaches the quantity that makes paper that the paper buttress can stack at most, and the control flag inserter cuts off label paper.
2. slotting label control method as claimed in claim 1 is characterized in that described calculation procedure comprises:
Determine the paper cutter number of horizontal cutter cutting according to the signal of the paper counting photoelectric tube output of gathering;
Determine the position of the every cutter paper on the belt at a slow speed according to the signal of the scrambler of gathering of belt at a slow speed, determine to be positioned at the cutter number of the paper on the belt at a slow speed according to the position of the every cutter paper on the belt at a slow speed; And
According to the paper cutter number of horizontal cutter cutting, the quantity of every cutter paper of the paper cutter number on the belt and setting is calculated the formed paper of paper that transfers to layboy by horizontal cutter and is piled up neatly the number of paper of current accumulation at a slow speed.
3. slotting label control method as claimed in claim 1 is characterized in that, the paper cutter number of horizontal cutter cutting is to determine according to the change frequency of signal between " 0 " and " 1 " of paper counting photoelectric tube output.
4. slotting label control method as claimed in claim 1, it is characterized in that, single inserting/connect the output signal of inserting selector switch to be set to connect the pattern of inserting for " 1 " shows flag inserter, single inserting/connect the output signal of inserting selector switch to be set to single pattern of inserting for " 0 " shows flag inserter.
5. insert to sign control system for one kind, be applied to connect the programmable logic controller (PLC) of flag inserter, man-machine interface, flag inserter is placed in layboy, the paper that is cut by horizontal cutter through quick belt and at a slow speed belt transfer to layboy, it is characterized in that this system comprises:
The parameter receiver module be used for to receive the user by the parameter that man-machine interface arranges, and comprises the quantity of every cutter paper of the quantity that makes paper that a paper buttress of a quantity that makes paper, layboy can stack at most and the cutting of horizontal cutter;
First signal acquisition module be used for to be gathered the signal of the paper counting photoelectric tube output that is installed on the quick belt and is installed in the signal of the scrambler of the belt at a slow speed output on the belt at a slow speed;
Computing module is used for transferring to the formed paper of layboy according to the paper that the calculation of parameter of the signal of gathering and setting is cut by horizontal cutter and piles up neatly the number of paper of current accumulation;
The secondary signal acquisition module is used for judging that according to insert/connect the signal of inserting the selector switch collection from list flag inserter is set to list and inserts pattern or connect the pattern of inserting; And
Control module, be used for when flag inserter is set to singly insert pattern, the control flag inserter completely inserts label paper and cuts off in the back at every paper that makes, when flag inserter is set to connect the pattern of inserting, the control flag inserter completely inserts label paper but does not cut off in the back at every paper that makes, the paper number that makes up to the paper buttress reaches the quantity that makes paper that the paper buttress can stack at most, and the control flag inserter cuts off label paper.
6. slotting label control system as claimed in claim 5 is characterized in that, described computing module is carried out following operation:
Determine the paper cutter number of horizontal cutter cutting according to the signal of the paper counting photoelectric tube output of gathering;
Determine the position of the every cutter paper on the belt at a slow speed according to the signal of the scrambler of gathering of belt at a slow speed, determine to be positioned at the cutter number of the paper on the belt at a slow speed according to the position of the every cutter paper on the belt at a slow speed; And
According to the paper cutter number of horizontal cutter cutting, the quantity of every cutter paper of the paper cutter number on the belt and setting is calculated the formed paper of paper that transfers to layboy by horizontal cutter and is piled up neatly the number of paper of current accumulation at a slow speed.
7. slotting label control system as claimed in claim 5 is characterized in that, the paper cutter number of horizontal cutter cutting is to determine according to the change frequency of signal between " 0 " and " 1 " of paper counting photoelectric tube output.
8. slotting label control system as claimed in claim 5, it is characterized in that, single inserting/connect the output signal of inserting selector switch to be set to connect the pattern of inserting for " 1 " shows flag inserter, single inserting/connect the output signal of inserting selector switch to be set to single pattern of inserting for " 0 " shows flag inserter.
9. insert the label control system for one kind, this system comprises flag inserter, man-machine interface, the programmable logic controller (PLC) that is connected with flag inserter and man-machine interface, flag inserter is placed in layboy, the paper that is cut by horizontal cutter through quick belt and at a slow speed belt transfer to layboy, it is characterized in that:
This system also comprises single inserting/even slotting selector switch, and slotting selector switch connection programmable logic controller (PLC) is inserted/connected to this list;
Programmable logic controller (PLC) is according to judging that from the signal of single inserting/even slotting selector switch collection flag inserter is set to single pattern or even slotting pattern of inserting;
The programmable logic controller (PLC) collection is installed in the signal of the paper counting photoelectric tube output on the quick belt and is installed in the signal of the scrambler of the belt at a slow speed output on the belt at a slow speed, and the paper that is cut by horizontal cutter according to the calculation of parameter of the signal of gathering and man-machine interface setting transfers to the formed paper of layboy and piles up neatly the number of paper of current accumulation; And
When judging that flag inserter is set to singly insert pattern, the programmable logic controller (PLC) controls flag inserter completely inserts label paper and cuts off in the back at every paper that makes, when judging that flag inserter is set to connect the pattern of inserting, the programmable logic controller (PLC) controls flag inserter completely inserts label paper but does not cut off in the back at every paper that makes, the paper number that makes up to the paper buttress reaches the quantity that makes paper that the paper buttress can stack at most, and the control flag inserter cuts off label paper.
CN201310292283.7A 2013-07-12 2013-07-12 Label inserting control system and method Active CN103345202B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110065103A (en) * 2018-01-24 2019-07-30 金东纸业(江苏)股份有限公司 A kind of paper number control method and paper number control system

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Publication number Priority date Publication date Assignee Title
EP0009528A1 (en) * 1978-10-10 1980-04-16 Ordibel, Inc. Jam detection system for a continuous paper sorting machine
CN1060619A (en) * 1990-10-15 1992-04-29 周发山 Low plate cut-to-length control method and device
CN102063085A (en) * 2010-10-15 2011-05-18 深圳市伟创电气有限公司 Fixed-length cutting control device and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0009528A1 (en) * 1978-10-10 1980-04-16 Ordibel, Inc. Jam detection system for a continuous paper sorting machine
CN1060619A (en) * 1990-10-15 1992-04-29 周发山 Low plate cut-to-length control method and device
CN102063085A (en) * 2010-10-15 2011-05-18 深圳市伟创电气有限公司 Fixed-length cutting control device and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110065103A (en) * 2018-01-24 2019-07-30 金东纸业(江苏)股份有限公司 A kind of paper number control method and paper number control system

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