Summary of the invention
The invention provides a kind of preparation method of high-compactness zirconia ceramic knife raw-material powder, solve cutter hub in Stupalox preparation process and form the problem of micropore.
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0001 ~ 0.5 part, 0.0002 ~ 0.08 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.05 ~ 1.3:0.2 ~ 1.9;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:2 ~ 5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, the weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.1 ~ 9.5 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 ~ 1050 DEG C, and soaking time is 9 hours, then pulverizes.
Preferably, a kind of preparation method of high-compactness zirconia ceramic knife raw-material powder, by following
Step is carried out:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0038 part, 0.0096 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.5:0.4;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, the weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 DEG C, and soaking time is 9 hours, then pulverizes.
The liquid sodium silicate stirring velocity added in deionized water is 400-700r/min.
Preferably, described calcium metaborate is four water calcium metaborates, and magnesium chloride is magnesium chloride hexahydrate.
After adopting technique scheme, the present invention is compared with existing background technology, and tool has the following advantages:
Material based on basic zirconium chloride and Yttrium trinitrate, calcium metaborate, magnesium chloride and liquid sodium silicate are combined with basic zirconium chloride and Yttrium trinitrate and form composite oxides, these composite oxides can form the oxide complex of semi-melting shape in ceramic cutter hub sintering process, play the effect of sealing of hole, form stable dense structure, improve the density uniformity of Stupalox goods.
Embodiment
Below provide some embodiments of the present invention, to help understanding the present invention further, but protection scope of the present invention is not limited in these embodiments.
Embodiment one
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0038 part, 0.0096 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.5:0.4;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5.
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 500r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment two
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0032 part, 0.0002 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:1:1.2;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:4;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 700r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.1 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 850 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment three
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0066 part, 0.018 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:1.3:1;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 400r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 950 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment four
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0255 part, 0.08 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.05:1.5;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 600r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment five
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.021 part, 0.004 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of four water calcium metaborates, magnesium chloride hexahydrate and liquid sodium silicate, and the mol ratio of four water calcium metaborates, magnesium chloride hexahydrate, liquid sodium silicate is 1:0.9:0.2;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:3;
(2) by basic zirconium chloride, Yttrium trinitrate, four water calcium metaborates, magnesium chloride hexahydrate adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 600r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 1050 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment six
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.5 part, 0.03 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of four water calcium metaborates, magnesium chloride hexahydrate and liquid sodium silicate, and the mol ratio of four water calcium metaborates, magnesium chloride hexahydrate, liquid sodium silicate is 1:0.2:0.8;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:2;
(2) by basic zirconium chloride, Yttrium trinitrate, four water calcium metaborates, magnesium chloride hexahydrate adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 600r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 1000 DEG C, and soaking time is 9 hours, then pulverizes.
Experiment:
The material powder obtained by embodiment 1-6 is by this area conventional ceramic cutter preparation method, be prepared into zirconia ceramic knife, zirconia ceramic knife to be soaked in Radix Dauci Sativae juice 100 hours at ambient temperature, then carries out the whiteness test of zirconia ceramic knife, and table with test results understands degree not change.
Experiment proves, the zirconia ceramic knife that material powder of the present invention is prepared into has good compactness.
Above-described embodiment is the present invention's preferably embodiment; but embodiments of the present invention are not restricted to the described embodiments; change, the modification done under other any does not deviate from spirit of the present invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.