CN103332931B - Method for preparing high-compactness zirconium oxide ceramic knife raw material powder - Google Patents

Method for preparing high-compactness zirconium oxide ceramic knife raw material powder Download PDF

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CN103332931B
CN103332931B CN201310310691.0A CN201310310691A CN103332931B CN 103332931 B CN103332931 B CN 103332931B CN 201310310691 A CN201310310691 A CN 201310310691A CN 103332931 B CN103332931 B CN 103332931B
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deionized water
sodium silicate
liquid sodium
magnesium chloride
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CN103332931A (en
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徐卫东
郑炜
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FUJIAN JOHNSON MINING Co Ltd
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FUJIAN JOHNSON MINING Co Ltd
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Abstract

The invention discloses a method for preparing high-compactness zirconium oxide ceramic knife raw material powder. The powder comprises the following components in parts by molar ratio: 1 part of base material, 0.0001 to 0.5 part of dense agent and 0.0002 to 0.08 part of surfactant, wherein the base material is a composition of zirconium oxychloride and yttrium nitrate in the molar ratio of 97 to 3, the dense agent is a composition of calcium metaborate, magnesium chloride and liquid sodium silicate in the molar ratio of 1 to 0.05-1.3 to 0.2-1.9, and the surfactant is a composition of peregal and triethanolamine lauryl sulfate in the molar ratio of 1 to 2-5. The calcium metaborate, the magnesium chloride and the liquid sodium silicate are combined with the zirconium oxychloride and the yttrium nitrate to form a composite oxide, the effect of sealing a hole is achieved, and the density uniformity of a ceramic knife product is improved.

Description

A kind of preparation method of high-compactness zirconia ceramic knife raw-material powder
Technical field
The present invention relates to a kind of zirconia ceramic knife raw-material powder, specifically relate to a kind of preparation method of high-compactness zirconia ceramic knife raw-material powder.
Background technology
The customary preparation methods of zirconia ceramic knife is first obtained Stupalox material powder, and material powder carries out shaping, sintering again and makes zirconia ceramic knife.The performance of Stupalox material powder determines the characteristic of Stupalox finished product.
Zirconia ceramic knife generally adopts the zirconium white of single 3%mol stabilized with yttrium oxide to be raw material preparation both at home and abroad at present, in process prepared by high temperature sintering, cutter hub can form many micropores, in this Stupalox cutting of life-time service Radix Dauci Sativae, the fruits and vegetables such as tomato, cutter hub micropore easily sucks garden spgarden stuff and variable color, thus affect the work-ing life of Stupalox, cutter hub micropore is difficult to clean after sucking garden spgarden stuff simultaneously, cause the easy breed bacteria of cutter hub, this cutter of Reusability is unfavorable for health, address these problems, just should reduce the formation of cutter hub micropore in zirconia ceramic knife preparation process as far as possible, thus reduce the suction of garden spgarden stuff in the process of even stopping to cut fruits and vegetables.
Summary of the invention
The invention provides a kind of preparation method of high-compactness zirconia ceramic knife raw-material powder, solve cutter hub in Stupalox preparation process and form the problem of micropore.
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0001 ~ 0.5 part, 0.0002 ~ 0.08 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.05 ~ 1.3:0.2 ~ 1.9;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:2 ~ 5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, the weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.1 ~ 9.5 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 ~ 1050 DEG C, and soaking time is 9 hours, then pulverizes.
Preferably, a kind of preparation method of high-compactness zirconia ceramic knife raw-material powder, by following
Step is carried out:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0038 part, 0.0096 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.5:0.4;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, the weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 DEG C, and soaking time is 9 hours, then pulverizes.
The liquid sodium silicate stirring velocity added in deionized water is 400-700r/min.
Preferably, described calcium metaborate is four water calcium metaborates, and magnesium chloride is magnesium chloride hexahydrate.
After adopting technique scheme, the present invention is compared with existing background technology, and tool has the following advantages:
Material based on basic zirconium chloride and Yttrium trinitrate, calcium metaborate, magnesium chloride and liquid sodium silicate are combined with basic zirconium chloride and Yttrium trinitrate and form composite oxides, these composite oxides can form the oxide complex of semi-melting shape in ceramic cutter hub sintering process, play the effect of sealing of hole, form stable dense structure, improve the density uniformity of Stupalox goods.
Embodiment
Below provide some embodiments of the present invention, to help understanding the present invention further, but protection scope of the present invention is not limited in these embodiments.
Embodiment one
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0038 part, 0.0096 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.5:0.4;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5.
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 500r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment two
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0032 part, 0.0002 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:1:1.2;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:4;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 700r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.1 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 850 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment three
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0066 part, 0.018 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:1.3:1;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 400r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 950 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment four
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0255 part, 0.08 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.05:1.5;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 600r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment five
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.021 part, 0.004 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of four water calcium metaborates, magnesium chloride hexahydrate and liquid sodium silicate, and the mol ratio of four water calcium metaborates, magnesium chloride hexahydrate, liquid sodium silicate is 1:0.9:0.2;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:3;
(2) by basic zirconium chloride, Yttrium trinitrate, four water calcium metaborates, magnesium chloride hexahydrate adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 600r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 1050 DEG C, and soaking time is 9 hours, then pulverizes.
Embodiment six
A preparation method for high-compactness zirconia ceramic knife raw-material powder, carries out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.5 part, 0.03 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of four water calcium metaborates, magnesium chloride hexahydrate and liquid sodium silicate, and the mol ratio of four water calcium metaborates, magnesium chloride hexahydrate, liquid sodium silicate is 1:0.2:0.8;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:2;
(2) by basic zirconium chloride, Yttrium trinitrate, four water calcium metaborates, magnesium chloride hexahydrate adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, stirring velocity is 600r/min; The weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 1000 DEG C, and soaking time is 9 hours, then pulverizes.
Experiment:
The material powder obtained by embodiment 1-6 is by this area conventional ceramic cutter preparation method, be prepared into zirconia ceramic knife, zirconia ceramic knife to be soaked in Radix Dauci Sativae juice 100 hours at ambient temperature, then carries out the whiteness test of zirconia ceramic knife, and table with test results understands degree not change.
Experiment proves, the zirconia ceramic knife that material powder of the present invention is prepared into has good compactness.
Above-described embodiment is the present invention's preferably embodiment; but embodiments of the present invention are not restricted to the described embodiments; change, the modification done under other any does not deviate from spirit of the present invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.

Claims (4)

1. a preparation method for high-compactness zirconia ceramic knife raw-material powder, is characterized in that: carry out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0001 ~ 0.5 part, 0.0002 ~ 0.08 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.05 ~ 1.3:0.2 ~ 1.9;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:2 ~ 5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, the weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.1 ~ 9.5 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 ~ 1050 DEG C, and soaking time is 9 hours, then pulverizes.
2. the preparation method of a kind of high-compactness zirconia ceramic knife raw-material powder according to claim 1, is characterized in that: carry out according to the following steps:
(1) base-material 1 part is prepared in molar ratio, compact agent 0.0038 part, 0.0096 part, tensio-active agent;
Described base-material is the composition of basic zirconium chloride and Yttrium trinitrate, and the mol ratio of basic zirconium chloride and Yttrium trinitrate is 97:3;
Described compact agent is the composition of calcium metaborate, magnesium chloride and liquid sodium silicate, and the mol ratio of calcium metaborate, magnesium chloride, liquid sodium silicate is 1:0.5:0.4;
Described tensio-active agent is the composition of peregal and dodecyltriethanolamine sulfate, and the mol ratio of peregal and dodecyltriethanolamine sulfate is 1:5;
(2) by basic zirconium chloride, Yttrium trinitrate, calcium metaborate, magnesium chloride adds deionized water for stirring makes it dissolve completely, obtain solution A, the total amount of basic zirconium chloride and Yttrium trinitrate and the weight ratio of deionized water are 1:1.5;
Peregal is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution B;
Dodecyltriethanolamine sulfate is dissolved in deionized water and is mixed with the solution that mass percentage concentration is 10%, obtains solution C;
Preparation mass percentage concentration is the ammoniacal liquor of 20%;
(3) liquid sodium silicate is added deionized water for stirring half an hour, the weight ratio of liquid sodium silicate and deionized water is 1:100; Drip above-mentioned solution A, solution B, solution C and ammoniacal liquor simultaneously and start reaction, control PH=9.2 in reaction process, react post-heating to 95 DEG C aging 72 hours, centrifuge dripping, oven dry, calcining, calcining temperature is 750 DEG C, and soaking time is 9 hours, then pulverizes.
3. according to the preparation method of a kind of high-compactness zirconia ceramic knife raw-material powder described in claim 1 or 2, it is characterized in that: the liquid sodium silicate stirring velocity added in deionized water is 400-700r/min.
4. the preparation method of a kind of high-compactness zirconia ceramic knife raw-material powder according to claim 1 and 2, is characterized in that: described calcium metaborate is four water calcium metaborates, and magnesium chloride is magnesium chloride hexahydrate.
CN201310310691.0A 2013-07-23 2013-07-23 Method for preparing high-compactness zirconium oxide ceramic knife raw material powder Active CN103332931B (en)

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CN105503179B (en) * 2015-12-15 2018-02-16 东莞信柏结构陶瓷股份有限公司 The preparation method of sintex
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CN102578149A (en) * 2012-01-14 2012-07-18 哈尔滨工程大学 Magnetic sterilizing material as well as preparation method and application method thereof
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JPS62136374A (en) * 1985-12-03 1987-06-19 Nippon Telegr & Teleph Corp <Ntt> Manufacture for grindstone and cutting tool
US6224968B1 (en) * 1996-10-09 2001-05-01 Widia Gmbh Composite body, production process and use
CN1458128A (en) * 2002-05-13 2003-11-26 福建省测试技术研究所 Method for producing anti-bacteria ceramic
CN101618322A (en) * 2009-07-30 2010-01-06 中国科学院上海硅酸盐研究所 Photocatalysis antibacterial material excited by visible light and application thereof
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