CN103331501B - Automatic enameled wire welding device and welding method - Google Patents
Automatic enameled wire welding device and welding method Download PDFInfo
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- CN103331501B CN103331501B CN201310281004.7A CN201310281004A CN103331501B CN 103331501 B CN103331501 B CN 103331501B CN 201310281004 A CN201310281004 A CN 201310281004A CN 103331501 B CN103331501 B CN 103331501B
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- groove
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- covered wire
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Abstract
The invention discloses an automatic enameled wire welding device and a welding method using the automatic enameled wire welding device. The automatic enameled wire welding device comprises a welding base, wherein the welding base is provided with a groove, fixing supports and a fixing rod, the groove extends from a first side face of the welding base to a third side face of the welding base, the first side face of the welding base is opposite to the third side face of the welding base, the fixing supports comprises a first support and a second support, the first support is arranged on a second side face of the welding base, the second support is arranged on a fourth side face of the welding base, the second side face of the welding base is opposite to the fourth side face of the welding base, one end of the fixing rod is fixedly connected with the first support, and the other end of the fixing rod is fixedly connected with the second support. By the adoption of the mode, the automatic enameled wire welding device and the welding method using the automatic enameled wire welding device can fix enameled wires needing to be welded, can automatically heat tin powder in the process of welding, do not need manual participation in the tin powder heating step, and are safe and practical.
Description
Technical field
The present invention relates to a kind of automation enamel-covered wire soldering apparatus and apply the welding method of this soldering apparatus.
Background technology
In electronics industry is produced, usually need to utilize the connection that enamel-covered wire realizes between electronic devices and components, the situation of two enamel-covered wire butt welding often occurs.Prior art generally first carries out artificial paint removal to enamel-covered wire, then operator welds together two enamel-covered wires with high temperature flatiron and scolding tin, operator should hand-held flatiron and scolding tin, ensures that the position of two enamel-covered wires is relatively fixing again, operate very inconvenient.In addition, the temperature of high temperature flatiron is higher, is easy to scald operator, very dangerous.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of automation enamel-covered wire soldering apparatus and welding method, can fix the enamel-covered wire needing welding, automatically to glass putty heating during welding, without the need to manually participating in glass putty heating steps, safe and practical.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of automation enamel-covered wire soldering apparatus, comprise welding base, described welding base is provided with groove, fixed support and fixed bar, described groove extends to the 3rd side of welding base from the first side of welding base, first side of described welding base is just to the 3rd side, described fixed support comprises the first support and the second support, described first Bracket setting is in the second side of described welding base, second Bracket setting is in the 4th side of welding base, second side of described welding base is just to the 4th side, described fixed bar one end is fixedly connected with the first support, the other end is fixedly connected with the second support.
In a preferred embodiment of the present invention, described groove comprises first paragraph groove, second segment groove and the 3rd section of groove, described first paragraph groove, second segment groove and the 3rd section of groove are communicated with arrangement and deep equality successively, described first paragraph groove and the 3rd section of groove are about second segment groove symmetric arrays, described first paragraph groove is identical with the 3rd section of groove size and be parallel to each other, wherein said first paragraph groove is near the first side of welding base, and the 3rd section of groove is near the 3rd side of welding base.
In a preferred embodiment of the present invention, described welding base inside is provided with heat block further, and described heat block is positioned at described second segment bottom portion of groove.
In a preferred embodiment of the present invention, the bottom of the cross section of described first paragraph groove is semicircle, and the top of the cross section of described first paragraph groove is rectangle, and the A/F on the top of described first paragraph groove is more than or equal to the diameter of enamel-covered wire.
In a preferred embodiment of the present invention, made by one section of straight line portion and two sections of arch sections bottom the cross section of described second segment groove, described arch section is arranged on described straight line portion two ends, the top of the cross section of described second segment groove is rectangle, and the A/F on the top of second segment groove is more than or equal to the twice value of the diameter of enamel-covered wire.
In a preferred embodiment of the present invention, described automation enamel-covered wire soldering apparatus comprises cylinder and pressing plate further, and described cylinder is fixed in the middle part of described fixed bar, and described cylinder is fixedly connected with pressing plate top by push rod.
In a preferred embodiment of the present invention, described pressing plate is just to described second segment groove.
In a preferred embodiment of the present invention, the cross-sectional area of described pressing plate is greater than the area of the top end opening of described second segment groove.
The present invention also provides a kind of enamel-covered wire welding method applying described automation enamel-covered wire soldering apparatus, comprises the following steps: a) provide two to need the enamel-covered wire of welding and described automation enamel-covered wire soldering apparatus; B) paint removal process is carried out to the welding ends of two enamel-covered wires; C) be placed in first paragraph groove and second segment groove by first enamel-covered wire, the welding ends of first enamel-covered wire is close to one end near the 3rd section of groove of described second segment groove; D) be placed on by second enamel-covered wire in the 3rd section of groove and second segment groove, the welding ends of second enamel-covered wire is close to described second segment groove near one end of first paragraph groove; E) in second segment groove, glass putty is added, until fill up glass putty between the inwall of enamel-covered wire and second segment groove; F) air cylinder driven pressing plate moves down, and the top of second segment groove pushed down by pressing plate, fixes enamel-covered wire further; G) heat block is to the glass putty in second segment groove and enamel-covered wire heating, until glass putty melts completely; H) stop heating after glass putty fusing, treat that tin again solidifies exhaust hood and drives pressing plate to move up, the enamel-covered wire that fech connection is good.
The invention has the beneficial effects as follows: the enamel-covered wire needing welding can be fixed, automatically to glass putty heating during welding, without the need to manually participating in glass putty heating steps, safe and practical.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of automation enamel-covered wire soldering apparatus one of the present invention preferred embodiment;
Fig. 2 is the cross-sectional structure schematic diagram of described first paragraph groove after putting into enamel-covered wire;
Fig. 3 is the cross-sectional structure schematic diagram of described second segment groove after putting into enamel-covered wire;
In accompanying drawing, the mark of each parts is as follows: 1, welding base; 2, groove; 21, first paragraph groove; 22, second segment groove; 23, the 3rd section of groove; 3, fixed support; 4, fixed bar; 5, enamel-covered wire; 6, cylinder; 7, pressing plate.
Detailed description of the invention
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 to Fig. 3, the embodiment of the present invention comprises:
A kind of automation enamel-covered wire soldering apparatus, comprise welding base 1, described welding base 1 is provided with groove 2, fixed support 3 and fixed bar 4, described groove 2 extends to the 3rd side of welding base 1 from the first side of welding base 1, first side of described welding base 1 is just to the 3rd side, described fixed support 3 comprises the first support and the second support, described first Bracket setting is in the second side of described welding base 1, second Bracket setting is in the 4th side of welding base 1, second side of described welding base 1 is just to the 4th side, described fixed bar 4 one end is fixedly connected with the first support, the other end is fixedly connected with the second support.
Wherein, described groove 2 comprises first paragraph groove 21, second segment groove 22 and the 3rd section of groove 23, described first paragraph groove 21, second segment groove 22 and the 3rd section of groove 23 are communicated with arrangement and deep equality successively, described first paragraph groove 21 and the 3rd section of groove 23 are about second segment groove 22 symmetric arrays, described first paragraph groove 21 is identical with the 3rd section of groove 23 size and be parallel to each other, wherein said first paragraph groove 21 is near the first side of welding base 1, and the 3rd section of groove 23 is near the 3rd side of welding base 1.
In addition, described welding base 1 inside is provided with heat block (not shown) further, and described heat block is positioned at bottom described second segment groove 22.The bottom of the cross section of described first paragraph groove 21 is semicircle, and the top of the cross section of described first paragraph groove 21 is rectangle, and the A/F on the top of described first paragraph groove 21 is more than or equal to the diameter of enamel-covered wire 5.Made by one section of straight line portion and two sections of arch sections bottom the cross section of described second segment groove 22, described arch section is arranged on described straight line portion two ends, the top of the cross section of described second segment groove 22 is rectangle, and the A/F on the top of second segment groove 22 is more than or equal to the twice value of the diameter of enamel-covered wire 5.
Further, described automation enamel-covered wire soldering apparatus comprises cylinder 6 and pressing plate 7 further, described cylinder 6 is fixed in the middle part of described fixed bar 4, described cylinder 6 is fixedly connected with pressing plate 7 top by push rod, described pressing plate 7 is just to described second segment groove 22, and the cross-sectional area of described pressing plate 7 is greater than the area of the top end opening of described second segment groove 22.
When embody rule, in order to fix enamel-covered wire 5 further, can also arrange fixture in the first side of welding base 1 and the 3rd side, described fixture can adopt clip to clamp enamel-covered wire 5, or adopts briquetting to push down enamel-covered wire 5.
The present invention also provides a kind of enamel-covered wire welding method applying above-described automation enamel-covered wire soldering apparatus, comprises the following steps: a) provide two to need the enamel-covered wire 5 of welding and described automation enamel-covered wire soldering apparatus; B) coating removal process is carried out to the welding ends of two enamel-covered wires 5; C) be placed in first paragraph groove 21 and second segment groove 22 by first enamel-covered wire 5, the welding ends of first enamel-covered wire 5 is close to one end near the 3rd section of groove 23 of described second segment groove 22; D) be placed on by second enamel-covered wire 5 in the 3rd section of groove 23 and second segment groove 22, the welding ends of second enamel-covered wire 5 is close to described second segment groove 22 near one end of first paragraph groove 21; E) in second segment groove 22, glass putty is added, until fill up glass putty between the inwall of enamel-covered wire 5 and second segment groove 22; F) cylinder 6 drives pressing plate 7 to move down, and the top of second segment groove 22 pushed down by pressing plate 7, further fixing enamel-covered wire 5; G) heat block heats, until glass putty melts completely to the glass putty in second segment groove 22 and enamel-covered wire 5; H) stop heating after glass putty fusing, treat that tin again solidifies exhaust hood 6 and drives pressing plate 7 to move up, the enamel-covered wire 5 that fech connection is good.
The present invention can fix the enamel-covered wire 5 needing welding, automatically to glass putty heating during welding, without the need to manually participating in glass putty heating steps, safe and practical.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.
Claims (7)
1. an automation enamel-covered wire soldering apparatus, it is characterized in that, comprise welding base (1), described welding base is provided with groove (2), fixed support (3) and fixed bar (4), described groove extends to the 3rd side of welding base from the first side of welding base, first side of described welding base is just to the 3rd side, described fixed support comprises the first support and the second support, described first Bracket setting is in the second side of described welding base, second Bracket setting is in the 4th side of welding base, second side of described welding base is just to the 4th side, described fixed bar one end is fixedly connected with the first support, the other end is fixedly connected with the second support, described groove comprises first paragraph groove (21), second segment groove (22) and the 3rd section of groove (23), described first paragraph groove, second segment groove and the 3rd section of groove are communicated with arrangement and deep equality successively, described first paragraph groove and the 3rd section of groove are about second segment groove symmetric arrays, described first paragraph groove is identical with the 3rd section of groove size and be parallel to each other, wherein said first paragraph groove is near the first side of welding base, 3rd section of groove is near the 3rd side of welding base, described automation enamel-covered wire soldering apparatus comprises cylinder (6) and pressing plate (7) further, described cylinder is fixed in the middle part of described fixed bar, described cylinder is fixedly connected with pressing plate top by push rod.
2. automation enamel-covered wire soldering apparatus according to claim 1, is characterized in that, described welding base inside is provided with heat block further, and described heat block is positioned at described second segment bottom portion of groove.
3. automation enamel-covered wire soldering apparatus according to claim 1, it is characterized in that, the bottom of the cross section of described first paragraph groove is semicircle, the top of the cross section of described first paragraph groove is rectangle, and the A/F on the top of described first paragraph groove is more than or equal to the diameter of enamel-covered wire (5).
4. automation enamel-covered wire soldering apparatus according to claim 1, it is characterized in that, made by one section of straight line portion and two sections of arch sections bottom the cross section of described second segment groove, described arch section is arranged on described straight line portion two ends, the top of the cross section of described second segment groove is rectangle, and the A/F on the top of second segment groove is more than or equal to the twice value of the diameter of enamel-covered wire.
5. automation enamel-covered wire soldering apparatus according to claim 1, is characterized in that, described pressing plate is just to described second segment groove.
6. automation enamel-covered wire soldering apparatus according to claim 1, is characterized in that, the cross-sectional area of described pressing plate is greater than the area of the top end opening of described second segment groove.
7. application as arbitrary in claim 1 to 6 as described in the enamel-covered wire welding method of automation enamel-covered wire soldering apparatus, it is characterized in that, comprise the following steps:
Two are provided to need the enamel-covered wire of welding and described automation enamel-covered wire soldering apparatus;
Paint removal process is carried out to the welding ends of two enamel-covered wires;
Be placed on by first enamel-covered wire in first paragraph groove and second segment groove, the welding ends of first enamel-covered wire is close to one end near the 3rd section of groove of described second segment groove;
Be placed on by second enamel-covered wire in the 3rd section of groove and second segment groove, the welding ends of second enamel-covered wire is close to described second segment groove near one end of first paragraph groove;
Glass putty is added, until fill up glass putty between the inwall of enamel-covered wire and second segment groove in second segment groove;
Air cylinder driven pressing plate moves down, and the top of second segment groove pushed down by pressing plate, fixes enamel-covered wire further;
Heat block heats, until glass putty melts completely to the glass putty in second segment groove and enamel-covered wire;
Stop heating after glass putty fusing, treat that tin again solidifies exhaust hood and drives pressing plate to move up, the enamel-covered wire that fech connection is good.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310281004.7A CN103331501B (en) | 2013-07-05 | 2013-07-05 | Automatic enameled wire welding device and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310281004.7A CN103331501B (en) | 2013-07-05 | 2013-07-05 | Automatic enameled wire welding device and welding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103331501A CN103331501A (en) | 2013-10-02 |
| CN103331501B true CN103331501B (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310281004.7A Expired - Fee Related CN103331501B (en) | 2013-07-05 | 2013-07-05 | Automatic enameled wire welding device and welding method |
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| CN (1) | CN103331501B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453337B (en) * | 2018-03-06 | 2022-01-11 | 奇鋐科技股份有限公司 | Welding jig and welding method thereof |
| CN112413240B (en) * | 2020-11-18 | 2022-06-10 | 黄河水利职业技术学院 | Artificial roughened pipe for hydromechanics test and manufacturing method thereof |
| CN112555518B (en) * | 2020-11-18 | 2022-07-26 | 杭州奔流科技有限公司 | Artificial roughening pipe with changeable roughness and its making and reprocessing method |
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|---|---|---|---|---|
| JPH06218535A (en) * | 1993-01-27 | 1994-08-09 | Sumitomo Electric Ind Ltd | Method for connecting terminal to electric wire |
| JPH07130447A (en) * | 1993-11-05 | 1995-05-19 | Yazaki Corp | Device and method for connecting electric wire |
| CN2768225Y (en) * | 2004-09-22 | 2006-03-29 | 曹汉先 | Welded pipe type wiring machine |
| CN201289986Y (en) * | 2008-08-11 | 2009-08-12 | 姜平 | Novel wire groove |
| CN102784989A (en) * | 2012-07-23 | 2012-11-21 | 吴江市金澜机械制造有限公司 | Welding tool |
| CN102873424A (en) * | 2011-07-11 | 2013-01-16 | 常州市诚万安防工程有限公司 | Enamelled wire welding apparatus |
| CN202667852U (en) * | 2012-04-24 | 2013-01-16 | 惠州市华阳多媒体电子有限公司 | Automatic tin soldering device |
| CN203409382U (en) * | 2013-07-05 | 2014-01-29 | 苏州圣利线缆有限公司 | Automatic enameled wire welder |
-
2013
- 2013-07-05 CN CN201310281004.7A patent/CN103331501B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06218535A (en) * | 1993-01-27 | 1994-08-09 | Sumitomo Electric Ind Ltd | Method for connecting terminal to electric wire |
| JPH07130447A (en) * | 1993-11-05 | 1995-05-19 | Yazaki Corp | Device and method for connecting electric wire |
| CN2768225Y (en) * | 2004-09-22 | 2006-03-29 | 曹汉先 | Welded pipe type wiring machine |
| CN201289986Y (en) * | 2008-08-11 | 2009-08-12 | 姜平 | Novel wire groove |
| CN102873424A (en) * | 2011-07-11 | 2013-01-16 | 常州市诚万安防工程有限公司 | Enamelled wire welding apparatus |
| CN202667852U (en) * | 2012-04-24 | 2013-01-16 | 惠州市华阳多媒体电子有限公司 | Automatic tin soldering device |
| CN102784989A (en) * | 2012-07-23 | 2012-11-21 | 吴江市金澜机械制造有限公司 | Welding tool |
| CN203409382U (en) * | 2013-07-05 | 2014-01-29 | 苏州圣利线缆有限公司 | Automatic enameled wire welder |
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| Publication number | Publication date |
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| CN103331501A (en) | 2013-10-02 |
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