CN103321982A - Hand-operated self-inspection hydraulic proportional valve - Google Patents
Hand-operated self-inspection hydraulic proportional valve Download PDFInfo
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- CN103321982A CN103321982A CN2013103109849A CN201310310984A CN103321982A CN 103321982 A CN103321982 A CN 103321982A CN 2013103109849 A CN2013103109849 A CN 2013103109849A CN 201310310984 A CN201310310984 A CN 201310310984A CN 103321982 A CN103321982 A CN 103321982A
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Abstract
The invention relates to a hand-operated self-inspection hydraulic proportional valve comprising an execution module, wherein two sides of the execution module are respectively connected with a tail linkage module and a pump connecting module through oil paths; the execution module is provided with a reversing valve rod position limit regulating device; the tail linkage module is connected with a hand-operated pump module; a self-inspection oil path is arranged between the execution module and the pump connecting module; the tail linkage module is connected with a hand-operated pump valve body through a tail linkage valve body; the hand-operated pump valve body is connected with a hand-operated pump; a hand-operated pump oil port of the hand-operated pump is communicated with an LS oil inlet of the tail linkage module; a hand-operated pump oil suction port of the hand-operated pump is communicated with a oil port T of the tail linkage module; a hand-operated pump oil outlet of the hand-operated pump is communicated with an external oil port of the tail linkage module; the tail linkage module is communicated with a first shuttle valve of the execution module through an oil path. The hand-operated self-inspection hydraulic proportional valve can be suitable for a variable pump and a constant pump and has hand-operated and self-inspection functions during emergency stop.
Description
Technical field
The invention belongs to the cooling system of hydraulic press technical field, particularly a kind of manual, self check hydraulic proportion valve.
Background technique
Hydraulic system is concluded roughly several forms:
1. constant pressure system
Provide constant flow by metering pump, system pressure is to be determined by the load that acts on the working medium, system limits maximum pressure by a high-pressure overflow valve, when system works pressure reaches setting value, almost all flow will be by the relief valve oil sump tank for oil hydraulic pump, power loss is large, generates heat high, and system effectiveness is low.
2. constant flow system
This system cooperates the Proportional valve with the threeway relief valve by the metering pump fuel feeding, and the valve rod opening pressure reduction that connection is carried out by Proportional valve in the position of threeway relief valve spool is definite, and unnecessary flow returns fuel tank by the threeway relief valve.
3. variable pump systems
The hydraulic variable flow pumping system of meta sealing, this cancellation system of system relief valve exceeds specified setting range in the meta sealing of execution valve or load, the compensator of variable displacement pump inside, by the piston of pressure limiting variable, the swashplate angle of pump is diminished, discharge capacity is almost equal to zero, this moment, the variable displacement pump outlet pressure was higher, be in the high-pressure service wait state, until be overcome or the state of a control of recovery operation valve to load, the shortcoming of this system is, Displacement Regulation under the high pressure causes the power loss heating large again.
4. by the positive variable pump systems of the variable displacement pump of induced pressure control and bringing onto load pressure feedback Proportional valve group.
The variable displacement pump of induced pressure control receives the executive component working pressure oil (induced pressure oil is again the LS signal) that is fed back by Proportional valve, experience system pressure-traffic requirement, pump only provides the hydraulic oil of the needed flow of load and pressure, executive component working pressure (loaded work piece pressure) response that the pressure of variable displacement pump comes with the Proportional valve feedback is a little more than loaded work piece pressure; The flow of load sensitive pump cuts down opening degree control by the cunning of Proportional valve, and only provide executive component required flow, and not affected by induced pressure, unnecessary flow loss rarely, this system is comparatively advanced at present, and efficient is higher.
Dual-purpose self check multi-channel proportional valve is exactly by the positive variable pump systems of the variable displacement pump of induced pressure control and bringing onto load pressure feedback Proportional valve group for Equations of The Second Kind constant flow system and the 4th class.
What each large renowned company of the whole world often adopted at present is the system that metering pump adds quantitative Proportional valve, as follows with the system introduction of variable displacement pump addition of variable Proportional valve:
When connecing pump module for metering pump
Connect pump module in the working condition of Executive Module selector valve during at neutral position, as shown in figure 22, Executive Module commutation valve rod connects the module that pump module is used for metering pump when neutral position, the sealing of P mouth, and load feedback LS filler opening leads to oil circuit.When quantitative oil pump starts, pressure fuel pump oil enters the pressure hydraulic fluid port that connects pump module, through the valve rod pressure oil effect end of closing oil path to an end of threeway overflow valve rod, promote threeway overflow valve rod, the spring force that overcomes in the threeway relief valve spring chamber moves, cut-in pressure oil P leads to the oil circuit of oil circuit, and pressure fuel pump oil is through the off-load of threeway relief valve.
Connect pump module in the working condition of Executive Module selector valve during at working position, as shown in figure 22, Executive Module commutation valve rod (A mouth or B mouth are opened) when working position, connect the logical executive component (A mouth or B mouth) of module P mouth that pump module is used for metering pump, be the executive component fuel feeding, the executive component pressure feedback is to being used for metering pump module LS filler opening, enter the spring chamber of threeway relief valve through the 3rd throttle orifice and oil circuit, threeway overflow valve rod one end (valve rod pressure oil effect end) has pressure oil effect and the other end spring chamber to have the pressure oil of executive component feedback to add that spring force dynamically is being issued to balance.
When induced pressure surpassed the setting pressure of precursor overflow valve, precursor overflow valve was opened, the overflow of threeway relief valve, and system pressure is controlled under the corresponding pressure and no longer raises.
When connecing pump module for variable displacement pump
Connect pump module in the working condition of Executive Module commutation valve rod during at neutral position, as shown in figure 23, Executive Module commutation valve rod in immediately, connect the module that pump module is used for variable displacement pump, the sealing of P mouth, load feedback LS filler opening leads to oil circuit.When variable displacement pump starts, the pressure oil of variable displacement pump enters the pressure hydraulic fluid port that connects pump module, enter into Executive Module through the P mouth, enter into the valve rod spring chamber of threeway relief valve and the valve rod pressure oil effect end of threeway relief valve through closing oil path, the threeway relief valve is in closed condition, forms an enclosed cavity between pump and the valve.The external hydraulic fluid port of LS is communicated with the LS hydraulic fluid port of variable displacement pump, the external hydraulic fluid port of LS does not have the induced pressure feedback to be in unloading condition when Executive Module commutation valve rod neutral position, the variable displacement pump outlet pressure oil of this moment acts on the pressure-flow compensator of variable displacement pump, compensator controlled variable pump swashplate angle reaches less position, and variable displacement pump only provides less flow and pressure.
Connect the situation that pump module at Executive Module commutation valve rod at working position is, as shown in figure 23, Executive Module commutation valve rod (A mouth or B mouth are opened) when working position, the P mouth that connects pump module is communicated with executive component (A mouth or B mouth are opened), be the executive component fuel feeding, the executive component pressure feedback feeds back to the LS filler opening of variable displacement pump to connecing the pump module oilhole through the LS hydraulic fluid port, variable displacement pump is provided according to the signal of load feedback by the angle of swash plate, the flow and the pressure that only provide load to need.There is not unnecessary flow to flow out from the threeway relief valve.
When induced pressure surpassed the setting pressure of precursor overflow valve, precursor overflow valve was opened unnecessary flow and is flowed out from the threeway relief valve, and system pressure is controlled under the corresponding pressure, no longer raises.
Although the enclosed hydraulic system of above-mentioned meta has the advantages such as discharge capacity is adjustable, the shortcoming of its existence also can not be ignored, and namely breaks down when one or several module, and need to stop in emergency lacks when resetting manually and self-checking function, for production is made troubles.
In addition, process screw at front cover body and bonnet spring shield, directly withstand the selector valve both ends of the surface with protecgulum adjusting screw and bonnet adjusting screw, there are two defectives in this kind structure: the one, and the adjusting screw on the spring shield is adjusted inconvenient in the back, and the leakage of oil state appears when adjusting, and the 2nd, the adjusting screw frangibility causes leakage of oil.
Summary of the invention
The present invention for solve the technical problem that exists in the known technology provide a kind of have manual function when stopping in emergency and self-checking function manually, the self check hydraulic proportion valve.
The technological scheme that the present invention takes for the technical problem that exists in the solution known technology is.
A kind of manual, self check hydraulic proportion valve, comprise Executive Module, the both sides of described Executive Module connect respectively tail gang mould piece and connect pump module by oil circuit, be provided with commutation valve rod means for adjusting limit of movement on the described Executive Module, described tail gang mould piece connects the hand pump module, described Executive Module and connect and be provided with the self check oil circuit between the pump module.
Described tail gang mould piece connects the hand pump valve body by tail connection valve body, described hand pump valve body connects hand pump, the hand pump hydraulic fluid port of described hand pump is communicated with tail gang mould piece LS filler opening, the hand pump inlet port of described hand pump is communicated with tail gang mould piece T hydraulic fluid port, the hand pump oil outlet of described hand pump is communicated with the external hydraulic fluid port of tail gang mould piece, and described tail gang mould piece is communicated with the first shuttle valve of Executive Module by oil circuit.
Described self check oil circuit comprises connecing can place dead stifled Y place oil duct on the pump module, and described Y place oil duct is arranged on the oil circuit that connects between pump module filler opening and the reduction valve, and the described reduction valve the other end connects Executive Module by oil outlet.
Described self check oil circuit comprises connecing can place dead stifled Y place oil duct on the pump module, described Y place oil duct is arranged on the oil circuit that connects between pump module filler opening and the reduction valve, the described reduction valve the other end connects Executive Module by oil outlet, be provided with on Executive Module LS filler opening on the described Executive Module and the oil circuit between the first shuttle valve and can place dead stifled U place oil duct, described the first shuttle valve by oil circuit with connect pump module and be communicated with.
Described connect pump module and pump module filler opening place be provided with external one-way valve.
The described internal oil passages that connects pump module mainly is comprised of the first working connection, the second working connection, the 3rd working connection, the first induced pressure feedback asphalt channel, the second induced pressure feedback asphalt channel, the 3rd induced pressure feedback asphalt channel, pilot pressure oil circuit, the first oil return circuit and the second oil return circuit
Described the second main oil channel channel is communicated with the inner oil duct of hole, valve rod that connects on pump module filler opening, the threeway relief valve valve rod successively, and one the road to first segment discharge orifice, valve rod spring chamber, and another road is to the left end of threeway relief valve valve rod; Described first segment discharge orifice is arranged in the valve rod of threeway relief valve;
Described the first induced pressure feedback asphalt channel, the pressure oil that is fed back by Executive Module enters successively and connects pump module LS filler opening, aperture, second section discharge orifice, oilhole, valve rod spring chamber, and described second section discharge orifice is communicated with oil duct between aperture and the 3rd throttle valve and the oil duct between first segment discharge orifice and the valve rod spring chamber.
The described valve oil mouth that connects that connects pump module connects two position two-way valve, and described two position two-way valve is communicated with fuel tank.
Described commutation valve rod means for adjusting limit of movement mainly forms by front cover body with the handle chassis of handle, described handle chassis with handle is connected on the front cover body by transaxle, be provided with symmetrical along horizontal center line on the described handle chassis and regulate stop screw with the A mouth that horizontal center line has an identical angle and the B mouth is regulated stop screw, be provided with axle sleeve on the described transaxle, one end of described transaxle is provided with the bulb finger vertical with transaxle, and the termination of described bulb finger is arranged in the groove of Executive Module commutation valve rod coupling shaft.
Advantage and good effect that the present invention has are: the present invention can both be applicable to variable displacement pump and also be applicable to metering pump, has manual function and self-checking function when stopping in emergency.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 connects the pump module hydraulic schematic diagram;
Fig. 3 connects the pump module plan view;
Fig. 4 is Fig. 3 left side view;
Fig. 5 is Fig. 3 N-N sectional view;
Fig. 6 is that attempt on Fig. 3 right side;
Fig. 7 is Fig. 3 U-U sectional view;
Fig. 8 connects the pump module partial sectional view;
Fig. 9 is the Executive Module hydraulic schematic diagram;
Figure 10 is the Executive Module plan view;
Figure 11 is Figure 10 side view;
Figure 12 is that Figure 11 P-P is to sectional view;
Figure 13 is Figure 12 U amplification view;
Figure 14 is front cover body partial cutaway schematic diagram;
Figure 15 is that Figure 14 X-X is to sectional view;
Figure 16 is Figure 14 side view;
Figure 17 is that Figure 14 W-W is to sectional view;
Figure 18 is that tail gang mould piece adds the hand pump hydraulic schematic diagram;
Figure 19 is that tail gang mould piece adds hand pump module plan view;
Figure 20 is Figure 19 side view;
Figure 21 is Figure 19 partial sectional view;
Figure 22 improves to connect pump module before for hydraulic system with constant displacement pump figure;
Figure 23 improves to connect pump module before for the variable displacement pump hydraulic scheme;
Figure 24 is that the present invention is used for metering pump and variable displacement pump hydraulic scheme.
In Fig. 1～22,1. hand pump module, 101.LSZ external hydraulic fluid port, 102. hand pump oil outlet, 103. hand pump, 104. hand pump inlet port, 105. hand pump valve body, 2. tail gang mould piece, 201. tail gang mould piece LS hydraulic fluid port, 202. tail gang mould piece P hydraulic fluid port, 203. tail gang mould piece T hydraulic fluid port, 204. tail connection valve body, 205. external hydraulic fluid port, 206.T1 hole, 207.TP mouthful, 3. Executive Module, 301. Executive Module pressure oil P mouth, 302. Executive Module return opening, 303. Executive Module LS oil outlet, 304. the first shuttle valve, 305. Executive Module oil circuit, 306. recuperation valve, 307. Executive Module LS filler opening, 308. second shuttle valves, 309. Executive Module B mouth load feedback oil circuits, 310. Executive Module pressure oil circuit, 311. the Executive Module oil return circuit, 312. Executive Module A mouth load feedback oil circuits, 313. Executive Module B mouth load feedback collection points, 314. Executive Module A mouth load feedback collection point, 315. induced pressure feedback oil circuit, 316. Executive Module pressure oil P mouths, 317. Executive Module oil return T mouths, 318. selector valve, carry oil sucting valve 319.A make a slip of the tongue, 320. sealing plug cocks, 321.B are made a slip of the tongue and are carried oil sucting valve, 322.A mouthful load feedback pressure pressure-limit valve, 323.B mouthful load feedback pressure pressure-limit valve, 324.B mouth solenoid-operated proportional reduction valve, 325.A mouth solenoid-operated proportional reduction valve, 326. protecgulum, 327. the bonnet spring shield, 328. handle chassis, 329. front cover bodies, 330.A mouthful adjusting stop screw, 331. the bulb finger, 332. Executive Modules commutation valve rod coupling shaft, 333. guide's oilholes, 334.O oblique crank Z cover seal ring, 335. axle sleeve, 336. transaxles, 337. transaxle O-ring seals, 338.B mouthful adjusting stop screw, 4. connect pump module, 401. pressure measurement oilholes, 402. little hydraulic fluid ports, 403. reduction valve, 404. one-way valve, 405. connect pump module filler opening (P mouth), 406. oil back chambers (T mouth), 407.P hydraulic fluid port pressure acquisition point, 408. the first segment discharge orifice, 409. oilholes, 410. second section discharge orifices, 411. aperture, 412. connect pump module LS filler opening, 413. valve rod pressure oil effect ends, 414. the 3rd throttle orifices, 415.LS external hydraulic fluid port, 416. connect the pump module working connection, 417. threeway relief valves, 418. precursor overflow valves, 419. precursor overflow valve oil circuit, 420. connect the pump module return opening, 421. Executive Modules are communicated with hydraulic fluid port, 422. valve rod spring chambers, 423. oil outlet, 424. connect the valve oil mouth.
Embodiment
For further understanding summary of the invention of the present invention, Characteristic, hereby exemplify following examples, and cooperate accompanying drawing to be described in detail as follows:
See also Fig. 1, a kind of manual, self check hydraulic proportion valve, comprise that the both sides that connect pump module 4, Executive Module 3, tail gang mould piece 2 connect respectively hand pump module 1 and Executive Module 3, Executive Module 3 with connect pump module 4 and be connected, connecing pump module 4 is connected with pump, can connect metering pump, but link variable pump again connects between pump module 4 and the Executive Module 3 and is provided with the self check oil circuit.
Referring to Figure 18～Figure 21, tail gang mould piece 2 is connected with hand pump valve body 105 by tail connection valve body 204, and hand pump valve body 105 connects hand pump 103.
Tail connection oil circuit comprises working connection, induced pressure feedback oil circuit figure, hand pump oil circuit, oil circuit, oil circuit control five parts;
Tail gang mould piece working connection, the Executive Module pressure oil P mouth 301 of the adjacent Executive Module 3 of tail gang mould piece P hydraulic fluid port 202 UNICOMs, the hydraulic fluid port that links at tail connection is as external hydraulic fluid port 205.
Tail gang mould piece induced pressure feedback oil circuit is entered by the tail gang mould piece LS hydraulic fluid port 201 of the induced pressure feedback oil circuit of the adjacent Executive Module 3 of UNICOM successively, to the external hydraulic fluid port 101 of LSZ, through Figure 18 M place, import the oil return circuit of tail gang mould piece T hydraulic fluid port 203, M packs at the place and blocks towards the oil return circuit of tail gang mould piece T hydraulic fluid port 203 when oil blocks up, and this moment, induced pressure feedback oil was connected on the induced pressure feedback oil circuit (LS oil circuit) of another Proportional valve through LSZ hydraulic fluid port 101.
Tail gang mould piece hand pump oil circuit: hand pump inlet port 104 is connected tail gang mould piece T hydraulic fluid port 203, the external hydraulic fluid port 205 of hand pump oil outlet 102 UNICOMs;
Tail gang mould piece oil circuit: two tail gang mould piece T hydraulic fluid ports 203 are by oil circuit UNICOM, again by T1 hole 206 oil sump tanks.
Tail gang mould piece oil circuit control: oil circuit control is by the TP hydraulic fluid port 207 independent oil sump tanks of tail gang mould piece.
Referring to Fig. 9～Figure 17, Executive Module 3 comprise valve body, recuperation valve 306, selector valve 318, A make a slip of the tongue carry an oil sucting valve 319, B makes a slip of the tongue and carries an oil sucting valve 321, A mouth load feedback pressure pressure-limit valve 322, B mouth load feedback pressure pressure-limit valve 323, front cover body 326; Bonnet spring shield 327, B mouth solenoid-operated proportional reduction valve 324, A mouth solenoid-operated proportional reduction valve 325, the second shuttle valves 308, the first shuttle valves 304, self check cut off point U;
Executive Module working connection: by the pressure oil that connects pump module and come, enter successively the Executive Module pressure oil circuit 310 in Executive Module pressure oil P mouth 316, pressure-compensated valve 306, confining pressure oil district, commutation valve rod middle part, when the valve rod of selector valve 318 moves to right, Executive Module pressure oil circuit 310 is connected with the B mouth, this moment, A mouth and Executive Module oil return circuit 311 were connected, when the valve rod of selector valve 318 moves to left, the pressure oil district of Executive Module pressure oil circuit 310 and A mouth are connected, and this moment, the B mouth communicated with the oil return of Executive Module oil return circuit 311;
Executive Module induced pressure feedback oil circuit: when the valve rod of selector valve 318 moves to right, pressure oil enters executive component by the B mouth, the working pressure oil of executive component, enter into Executive Module B mouth load feedback oil circuit 309 by Executive Module B mouth load feedback collection point 313, the steel ball that the working pressure oil of executive component is pushed open in the second shuttle valve 308 is blocked towards the oil circuit of Executive Module A mouth load feedback oil circuit 312, enter Executive Module oil circuit 305, this moment, the A mouth was connected, 311 oil returns of Executive Module oil return circuit, Executive Module A mouth load feedback oil circuit 312 is connected oil return with the oilhole of selector valve 318.
When the valve rod of selector valve 318 moves to left, the pressure oil at Executive Module pressure oil circuit 310 places enters executive component by the A mouth, the working pressure oil of executive component is incorporated into Executive Module A mouth load feedback oil circuit 312 by the oilhole of selector valve 318, the working pressure oil of executive component is pushed the steel ball of the second shuttle valve 308 open and is blocked towards the oil circuit of Executive Module B mouth load feedback oil circuit 309, enter Executive Module oil circuit 305, this moment, the B mouth was connected Executive Module oil return circuit 311, and Executive Module B mouth load feedback collection point 313 and Executive Module B mouth load feedback oil circuit 309 are connected oil return;
The induced pressure feedback oil of the right side Executive Module oil circuit 305 of the first shuttle valve 304 is from this valve block, A mouth or B mouth executive component working pressure oil, the first shuttle valve 304 left hole induced pressures feedback oil is from the working pressure oil of the executive component of adjacent Executive Module, and the Executive Module LS filler opening 303 of oil circuits leads to the induced pressure feedback hole that connects pump module or adjacent Executive Module in the middle of the first shuttle valve 304;
Between Executive Module oil circuit 315 and Executive Module LS filler opening self check path U is set, the sealing plug cock 320 of packing at the U place during self check of this module blocks the executive component working pressure oil circuit Executive Module LS filler opening 307 that leads to adjoining Executive Module.
Also be provided with Executive Module commutation valve rod means for adjusting limit of movement on the Executive Module 3, mainly by front cover body 329, handle chassis 328 with handle, the A mouth is regulated stop screw 330, the B mouth is regulated stop screw 338, bulb finger 331, Executive Module commutation valve rod coupling shaft 332, transaxle 336, axle sleeve 335 forms, handle chassis 328 with handle is connected on the front cover body 329 by transaxle 336, be provided with symmetrical along horizontal center line on the handle chassis 328 and regulate stop screw 330 with the A mouth that horizontal center line has an identical angle and the B mouth is regulated stop screw 338, be provided with axle sleeve 335 on the transaxle 336, be provided with the transaxle O-ring seals between axle sleeve 335 and the transaxle 336, be provided with O oblique crank Z cover seal ring 334 between axle sleeve 335 and the front cover body 329, one end of transaxle 336 is provided with the bulb finger 331 vertical with transaxle 336, and the termination of bulb finger 331 is arranged in the groove of Executive Module commutation valve rod coupling shaft 332.
The commutation valve rod of Executive Module moves, driving spacing handle rotates, adjusting screw top on the spacing handle props up the boss on the protecgulum, change the angle that spacing handle rotates by the length of regulating stop screw, thereby limit the openings of sizes of commutation valve rod, the distance that the commutation valve rod of change Executive Module moves.
Limiting hand protecgulum oil circuit control, pilot pressure oil is entered by guide's oilhole 333, then enters the protecgulum chamber by oil circuit, promotes the commutation valve rod and moves right.
Referring to Fig. 2～Fig. 8, connect pump module 4 and comprise that mainly the oil circuit that connects pump module 4 mainly is comprised of the first working connection, the second working connection, the 3rd working connection, the first induced pressure feedback asphalt channel (abbreviation of executive component working pressure feedback oil circuit), the second induced pressure feedback asphalt channel, the 3rd induced pressure feedback asphalt channel, pilot pressure oil circuit, the first oil return circuit and the second oil return circuit by connecing one-way valve 404 that the pump module internal oil passages connects, connecing pump module valve body, threeway relief valve 417 and precursor overflow valve 418.
Article three, the composition that connects the pump module working connection is respectively:
The first main oil channel channel, connection connects pump module filler opening 405, little hydraulic fluid port 402, two pressure taps 401 successively;
The second main oil channel channel is communicated with successively the inner oil duct of hole, valve rod, a tunnel that connects on pump module filler opening 405, threeway relief valve 417 valve rods and arrives first segment discharge orifice (valve rod throttle orifice) 408, valve rod spring chamber 422; Another road is to the left end of threeway relief valve valve rod;
The 3rd main oil channel channel, be communicated with connect pump module filler opening 405, Executive Module is communicated with hydraulic fluid port 421, for the Executive Module of back provides pressure oil;
Article four, the composition of induced pressure feedback oil circuit (LS) is respectively:
The first induced pressure feedback asphalt channel, the pressure oil that is fed back by Executive Module enters successively and connects pump module LS filler opening 412, aperture 411, second section discharge orifice 410, oilhole 409, valve rod spring chamber 422; Oil duct between second section discharge orifice 410 connection apertures 411 and the 3rd throttle orifice 414 and the oil duct between first segment discharge orifice 408 and the valve rod spring chamber 422;
Second connects pump module induced pressure feedback asphalt channel, and the pressure oil that is fed back by Executive Module enters successively and connects pump module LS filler opening 412, oil duct, the external hydraulic fluid port 415 of LS;
The 3rd connects pump module induced pressure feedback asphalt channel, the induced pressure oil that is fed back by Executive Module enters the LS pressure tap that connects pump module LS filler opening 412, oilhole, oil duct, precursor overflow valve 418 successively, and precursor overflow valve 418 is opened by precursor overflow valve oil circuit 419 oil sump tanks;
The 4th connects pump module induced pressure feedback asphalt channel, the induced pressure oil that is fed back by Executive Module enters successively and connects pump module LS filler opening 412, oilhole, oil duct, the 3rd throttle orifice 414, the 3rd throttle orifice 414 is divided into two-way, one route hydraulic fluid port enters threeway relief valve valve rod spring chamber 422, and another road arrives the off-load hydraulic fluid port;
The pilot pressure oil circuit is: pump discharge pressure oil is by connecing pump module filler opening 405, enter reduction valve 403 through little hydraulic fluid port 402, P hydraulic fluid port pressure acquisition point 407, reduction valve 403 is offered the Executive Module of back as the use of pilot pressure oil with the pressure oil that reduces pressure about about 30bar by oil outlet 423, meet between pump module filler opening 405 and the reduction valve 420 the Y place on the oil circuit and feign death when using hand pump stifledly, block oil circuit control and use;
Article two, oil return circuit is respectively:
The first oil return circuit passage is by connecing pump module return opening 420 through oil back chamber (T mouth) 406 direct oil sump tanks;
The second oil return circuit passage is by connecing pump module filler opening 405 through 417 off-loads of threeway relief valve, again by oil back chamber (T mouth) 406 oil sump tanks.
Job description: when the present invention connects pump module and is used for metering pump, referring to Fig. 2, when Executive Module commutation valve rod during at neutral position, connect 421 mouthfuls of sealings of pump module P mouth, the load feedback hydraulic fluid port connects pump module LS filler opening 412 logical oil circuits.
The oil outlet of metering pump connects pump module filler opening 405(P mouth), during the metering pump running, Executive Module commutation valve rod seals at neutral position, pump discharge pressure oil is waited in commutation valve rod meta confined area, executive component working pressure feedback channel place unloading condition, the spring chamber of threeway relief valve 417 is in unloading condition equally.
When the pressure of metering pump progressively rises, pressure oil enters the central oil passage that connects pump module threeway overflow valve rod by P hydraulic fluid port pressure acquisition point 407 on the valve rod, be divided into two-way, wherein lead up to and connect the valve rod pressure oil effect end 413 that the arrival of pump module threeway relief valve valve rod central oil passage connects pump module threeway relief valve, another road is by connecing the valve rod central oil passage of pump module threeway relief valve, enter the valve rod spring chamber 422 that connects pump module threeway relief valve through first segment discharge orifice 408, this moment, valve rod spring chamber 422 was through second section discharge orifice 410, and the 3rd throttle orifice 414 connects respectively pump module LS filler opening 412.Because the aperture of first segment discharge orifice 408 is tiny and all less than the aperture of second section discharge orifice 410 and the 3rd throttle orifice 414, therefore the flow, the pressure loss that cause are minimum, when pump module LS filler opening 412 is in unloading condition, still be in unloading condition owing to connecing the valve rod spring chamber 422 of pump module threeway relief valve right-hand member, valve rod spring chamber 422 can not set up pressure, be close at valve rod spring chamber 422 and only have spring-force driven dual on threeway overflow valve rod, remain the active force that spring force produces so act on the power that connects pump module threeway relief valve valve rod right-hand member.Threeway overflow valve rod pressure oil effect end 413 is under the effect of pressure oil, overcome the spring force of the threeway overflow valve rod the other end, when connecing pump module threeway overflow valve rod left end power when connecing the spring force of pump module threeway overflow valve rod right-hand member, connecing pump module threeway overflow valve rod moves right, promote threeway overflow valve rod and open pressure oil P to the path of oil return T, the pressure oil off-load, threeway relief valve valve rod two ends reach transient equiliblium under hydraulic coupling and spring-force driven dual.
When the commutation valve rod of Executive Module 3 commutates, pressure oil is through Executive Module A mouth or the B mouth is fuel-displaced when entering executive component, be connected on the working pressure of the executive component of Executive Module A mouth or B mouth, by executive component working pressure feedback oil circuit in the Executive Module, feed back to and connect pump module LS hydraulic fluid port 412, pass through the valve rod spring chamber 422 that second section discharge orifices 410 enter into the threeway relief valve by connecing pump module LS hydraulic fluid port 412 again, react on the right-hand member that connects pump module threeway overflow valve rod with spring force one, connect pump module threeway overflow valve rod left end and pass into metering pump outlet pressure oil by P hydraulic fluid port pressure acquisition point 407 on the threeway relief valve valve rod, the power at two ends dynamically is being issued to balance, the unnecessary pressure oil that metering pump is confessed arrives oil back chamber 406 through the armshaft off-load in the middle of the threeway relief valve 417 valve rod bars, first segment discharge orifice 408 causes that the valve rod spring chamber 422 load feedback pressure variation of threeway relief valve is minimum because diameter is tiny, and the threeway relief valve is flowing out unnecessary flow a little more than executive component working pressure underflow.
When the actuator movement of Executive Module actuator port A mouth or B mouth during to terminal or overload, the setting pressure that surpasses precursor overflow valve 418 when induced pressure, limit the pressure of valve rod spring chamber 422, precursor overflow valve 418 is opened, 417 overflows of threeway relief valve, the threeway relief valve is opened off-load and is gone out many flows under restriction pressure, system pressure is controlled under the relevant pressure and is not raising
Connect valve oil mouth 424 and can connect a two position two-way valve, when two position two-way valve is connected fuel tank, connect the valve rod spring chamber 422 and the off-load of executive component load feedback oil circuit of pump module 4, threeway this moment relief valve also is in unloading condition.
When the present invention connects pump module for variable pump systems:
See Fig. 2, Executive Module commutation valve rod is when neutral position, the present invention connects pump module P mouth 420 sealing, the oil outlet of variable displacement pump with connect pump module filler opening 405(P mouth) be connected, the induced pressure feedback port connects pump module LS oil outlet 415 and is connected with the LS mouth of variable displacement pump.
When variable displacement pump starts, variable displacement pump outlet hydraulic oil enters the meta enclosed cavity of the selector valve of Executive Module and waits for, variable displacement pump outlet hydraulic oil is divided into two-way, wherein one the tunnel enter the pressure oil cavity that connects pump module threeway relief valve 417 and meet pump module filler opening 405 places, another road pump discharge pressure oil, entered the inner oil duct of valve rod of threeway relief valve by P hydraulic fluid port pressure acquisition point 407 on the threeway relief valve valve rod, be further divided into two the tunnel, one the tunnel enters the left end of threeway relief valve valve rod, another road enters threeway relief valve valve rod right-hand member, enter the valve rod spring chamber 422 of threeway relief valve by first segment discharge orifice 408, this moment, spring chamber was in unloading condition, because the aperture of first segment discharge orifice 408 is very little, the pressure oil that passes through from first segment discharge orifice 408 had not both caused very large flow and the pressure loss, do not set up pressure at valve rod spring chamber 422 again, threeway overflow valve rod right-hand member only has spring-force driven dual, promote threeway overflow valve rod and move right when the pressure oil pressure (pump discharge pressure) of threeway overflow valve rod left end overcomes spring force, the shaft shoulder in the middle of the threeway relief valve valve rod is opened sealed up pressure oil cavity and is connect pump module filler opening 405 to the path that connects pump module oil back chamber 406, because the induced pressure feedback path connects pump module LS filler opening 412 and still is in unloading condition, the LS oil circuit of the variable displacement pump that is attached thereto is also at unloading condition, larger position, the swashplate angle place of variable displacement pump amount, variable displacement pump with the fluid of the larger discharge capacity P by connecing pump module to the T mouth, again by the T mouth, oil sump tank after the supercooler cooling, fluid is through radiator oil sump tank, the heat dissipation problem that is working long hours to improve variable pump systems.
Threeway relief valve valve rod overcomes the spring force in threeway overflow valve rod the other end valve rod valve spring chamber 422 under the pressure oil effect of valve rod pressure oil effect end 413, promote threeway overflow valve rod and open pressure oil P to the path of oil return T, system unloaded.
This moment is because the induced pressure off-load, variable displacement pump outlet pressure oil acts on the pressure-flow compensator of variable displacement pump, pressure-flow compensator controlled variable pump swash plate is pressed onto a corresponding swashplate angle, the hydraulic oil that variable displacement pump is confessed returns fuel tank through the threeway relief valve, can dispel the heat to reduce oil liquid temperature through cooler this moment with the fluid that returns fuel tank, solves variable displacement pump fluid cooling problem can't be unloaded the time.
In Executive Module commutation valve rod working condition of (A mouth or B mouth are opened) during at working position:
Executive Module is when working position, connecing pump module P mouth 405, to connect the executive component of Executive Modules (A mouth or B mouth) be the executive component fuel feeding, the executive component pressure feedback to the oilhole that connects pump module connect pump module LS filler opening 412 through second section discharge orifice 410 and the 3rd throttle orifice 414, connect the spring chamber that valve rod spring chamber 422 that pump module working connection 416 enters into the threeway relief valve enters the threeway relief valve.
Threeway overflow valve rod under the pressure oil effect of valve rod pressure oil effect end 413 with the valve rod spring chamber 422 of the threeway overflow valve rod the other end in the pressure oil effect of executive component feedback add that the spring force that acts on the valve rod dynamically is being issued to balance.
When induced pressure surpassed the setting pressure of precursor overflow valve 418, precursor overflow valve 418 was opened, and the oil pressure relief of threeway relief valve 417 is controlled under the relevant pressure and no longer raises.
Load feedback pressure is through connecing pump module LS filler opening 412, connecing the external hydraulic fluid port of pump module LS, the flow that the pressure-flow compensator of variable displacement pump controlled variable pump swashplate angle under load feedback pressure and the effect of variable displacement pump outlet pressure provides corresponding load to need, when this moment, the executive component normal operation did not have overload, the sealing of threeway relief valve, there is not unnecessary flow to flow out, the flow that pump is discharged is approximately equal to the required flow of executive component, reaches energy-conservation purpose.
When the commutation of Executive Module commutation valve rod, A mouth or the B mouth of Executive Module are fuel-displaced, feed back oil circuit by the executive component working pressure that A mouth or the collection of B mouth come by induced pressure, one the road enters into the valve rod spring chamber 422 that connects pump module, the pressure that connects the valve rod spring chamber 422 of pump module 4 threeway relief valves 417 right-hand members adds that spring force is greater than the power that connects pump module threeway relief valve valve rod left end, the shaft shoulder that connects pump module threeway relief valve valve rod centre this moment is sealing all the time pressure oil cavity and is connecing pump module filler opening 405 to the path of oil back chamber 406, when only having load to move to terminal point or overload, precursor overflow valve 418 is opened, connect pump module threeway overflow valve rod and move to right the cut-in pressure oil pocket to the path of oil back chamber, system unloaded.
When executive component is worked, variable displacement pump is being experienced the openings of sizes of Executive Module commutation valve rod, with the caused pressure conversion of the working pressure of executive component, conversion swash plate angle, the opening of commutation valve rod is larger, variable displacement pump provides flow larger, and the variable displacement pump outlet pressure is a little more than the executive component working pressure.
During manually-operable of the present invention, connecing pump module Y place dress dead blocking up, then move Executive Module manual reverse of direction valve rod, manually press again hand pump, can make the executive component action, the situation that is applicable to stop in emergency and resets.
The present invention uses when shutting down self-checking function; connecing pump module Y place series connection dead blocking up; block control loop; beginning one by one from the Executive Module near tail gang mould piece, order begins check; when the check Executive Module, put at Executive Module U place respectively and extremely intercept disconnected executive component working pressure feedback loop; manually move the commutation valve rod of detected Executive Module, see the pressurize situation, the analysis of failure point with tail connection hand pump manual pressure.
The present invention will block when the shutdown detection connects pump module and connect the external hydraulic fluid port 415 of pump module LS; one of pump module Y place series connection is dead stifled connecing, and puts extremely at adjacent Executive Module U place and blocks up, and adds one-way valve meeting pump module P mouth place; see the pressurize situation, the analysis of failure point with tail connection hand pump manual pressure.
Certainly, above-mentioned explanation is not limitation of the present invention, and the present invention also is not limited only to above-mentioned giving an example, and the variation that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement also belong to protection scope of the present invention.
Claims (8)
- One kind manually, the self check hydraulic proportion valve, comprise Executive Module (3), the both sides of described Executive Module (3) connect respectively tail gang mould piece (2) and connect pump module (4) by oil circuit, be provided with commutation valve rod means for adjusting limit of movement on the described Executive Module (3), it is characterized in that, described tail gang mould piece (2) connects hand pump module (1), described Executive Module (3) and connect between the pump module (4) and be provided with the self check oil circuit.
- 2. according to claim 1 manual, the self check hydraulic proportion valve, it is characterized in that, described tail gang mould piece (2) connects hand pump valve body (105) by tail connection valve body (204), described hand pump valve body (105) connects hand pump (103), the hand pump filler opening (104) of described hand pump (103) is communicated with tail gang mould piece LS filler opening (201), the hand pump inlet port (104) of described hand pump (103) is communicated with tail gang mould piece T hydraulic fluid port (203), the hand pump oil outlet (102) of described hand pump (103) is communicated with the external hydraulic fluid port (205) of tail gang mould piece (2), and described tail gang mould piece (2) is communicated with first shuttle valve (304) of Executive Module (3) by oil circuit.
- According to claim 1 and 2 manually, the self check hydraulic proportion valve, it is characterized in that, described self check oil circuit comprises connecing can place dead stifled Y place oil duct on the pump module (4), described Y place oil duct is arranged on the oil circuit that connects between pump module filler opening (405) and the reduction valve (403), and described reduction valve (403) the other end connects Executive Module (3) by oil outlet (423).
- 4. according to claim 1 and 2 manual, the self check hydraulic proportion valve, it is characterized in that, described self check oil circuit comprises connecing can place dead stifled Y place oil duct on the pump module (4), described Y place oil duct is arranged on the oil circuit that connects between pump module filler opening (405) and the reduction valve (403), described reduction valve (403) the other end connects Executive Module (3) by oil outlet (423), be provided with on Executive Module LS filler opening (307) on the described Executive Module (3) and the oil circuit between the first shuttle valve (304) and can place dead stifled U place oil duct, described the first shuttle valve (304) by oil circuit with connect pump module (4) and be communicated with.
- According to claim 1 and 2 manually, the self check hydraulic proportion valve, it is characterized in that, described connect pump module (4) and pump module filler opening (405) locate to be provided with external one-way valve (404).
- According to claim 1 and 2 manually, the self check hydraulic proportion valve, it is characterized in that, the described internal oil passages that connects pump module (4) mainly is comprised of the first working connection, the second working connection, the 3rd working connection, the first induced pressure feedback asphalt channel, the second induced pressure feedback asphalt channel, the 3rd induced pressure feedback asphalt channel, pilot pressure oil circuit, the first oil return circuit and the second oil return circuitDescribed the second main oil channel channel, be communicated with successively the inner oil duct of hole, valve rod that connects on pump module filler opening (405), threeway relief valve (417) valve rod, one the road to first segment discharge orifice (408), valve rod spring chamber (422), and another road is to the left end of threeway relief valve valve rod; Described first segment discharge orifice (408) is arranged in the valve rod of threeway relief valve (417);Described the first induced pressure feedback asphalt channel, the pressure oil that is fed back by Executive Module enters successively and connects pump module LS filler opening (412), aperture (411), second section discharge orifice (410), oilhole (409), valve rod spring chamber (422), and described second section discharge orifice (410) is communicated with oil duct between aperture (411) and the 3rd throttle valve (414) and the oil duct between first segment discharge orifice (408) and the valve rod spring chamber (422).
- 7. manual, self check hydraulic proportion valve according to claim 1 and 2 is characterized in that, the described valve oil mouth (424) that connects that connects pump module (4) connects two position two-way valve, and described two position two-way valve is communicated with fuel tank.
- 8. according to claim 1 and 2 manual, the self check hydraulic proportion valve, it is characterized in that, described commutation valve rod means for adjusting limit of movement mainly forms by front cover body (329) with the handle chassis (328) of handle, described handle chassis with handle (328) is connected on the front cover body (329) by transaxle (336), be provided with symmetrical along horizontal center line on the described handle chassis (328) and regulate stop screw (330) and B mouth adjusting stop screw (338) with the A mouth that horizontal center line has an identical angle, be provided with axle sleeve (335) on the described transaxle (336), one end of described transaxle (336) is provided with the bulb finger (331) vertical with transaxle (336), and the termination of described bulb finger (331) is arranged in the groove of Executive Module commutation valve rod coupling shaft (332).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310310984.9A CN103321982B (en) | 2012-09-18 | 2013-07-23 | Manually, self-inspection hydraulic proportion valve |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220474282 | 2012-09-18 | ||
| CN2012204742825 | 2012-09-18 | ||
| CN201220474282.5 | 2012-09-18 | ||
| CN201310310984.9A CN103321982B (en) | 2012-09-18 | 2013-07-23 | Manually, self-inspection hydraulic proportion valve |
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| Publication Number | Publication Date |
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| CN103321982A true CN103321982A (en) | 2013-09-25 |
| CN103321982B CN103321982B (en) | 2016-11-30 |
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| CN107288947A (en) * | 2017-08-07 | 2017-10-24 | 上海立新液压有限公司 | A kind of manual proportional reversing valve |
| CN107654431A (en) * | 2017-09-29 | 2018-02-02 | 四川长江液压件有限责任公司 | Manual and electric proportional control load sensing multi-way valve |
| CN108194441A (en) * | 2017-12-28 | 2018-06-22 | 徐工集团工程机械有限公司 | Multi-way valve tail joins and electro-hydraulic proportional multi-way valve |
| CN109160427A (en) * | 2018-09-29 | 2019-01-08 | 长沙中联消防机械有限公司 | Elevator telescopic hydraulic control system and engineering machinery |
| CN112128158A (en) * | 2020-09-30 | 2020-12-25 | 泰安巨菱钻探装备有限责任公司 | Multifunctional reversing pneumatic valve |
| CN114263644A (en) * | 2021-12-27 | 2022-04-01 | 徐工集团工程机械股份有限公司道路机械分公司 | Oil supply control valve group for steering gear |
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| CN112128158A (en) * | 2020-09-30 | 2020-12-25 | 泰安巨菱钻探装备有限责任公司 | Multifunctional reversing pneumatic valve |
| CN112128158B (en) * | 2020-09-30 | 2022-05-20 | 泰安巨菱钻探装备有限责任公司 | Multifunctional reversing pneumatic valve |
| CN114263644A (en) * | 2021-12-27 | 2022-04-01 | 徐工集团工程机械股份有限公司道路机械分公司 | Oil supply control valve group for steering gear |
| CN114263644B (en) * | 2021-12-27 | 2024-02-27 | 徐工集团工程机械股份有限公司道路机械分公司 | Oil supply control valve group for steering gear |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103343759A (en) | 2013-10-09 |
| CN203384151U (en) | 2014-01-08 |
| CN203384150U (en) | 2014-01-08 |
| CN203384152U (en) | 2014-01-08 |
| CN203384149U (en) | 2014-01-08 |
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