CN103304998B - For preparing the compositions of thermosetting resin, its cured article and containing the prepreg of this product, laminated material and printed circuit board (PCB) - Google Patents

For preparing the compositions of thermosetting resin, its cured article and containing the prepreg of this product, laminated material and printed circuit board (PCB) Download PDF

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CN103304998B
CN103304998B CN201310073298.4A CN201310073298A CN103304998B CN 103304998 B CN103304998 B CN 103304998B CN 201310073298 A CN201310073298 A CN 201310073298A CN 103304998 B CN103304998 B CN 103304998B
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repetitive
prepreg
compositions
derived
thermosetting resin
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CN103304998A (en
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金养燮
具本赫
金万钟
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Chongqing Wote Zhicheng New Material Technology Co ltd
Jiangsu Wote High Performance Materials Co ltd
Shenzhen Water New Material Co ltd
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Shenzhen Wote Advanced Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/12Polyester-amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/44Polyester-amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • C08J2377/12Polyester-amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2463/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2469/00Characterised by the use of polycarbonates; Derivatives of polycarbonates

Abstract

The present invention is provided to prepare the compositions of thermosetting resin, the cured article of said composition, the prepreg comprising this cured article and the metal-coating lamination material comprising this prepreg and printed circuit board (PCB).The described compositions for preparing thermosetting resin includes aromatic polyester amide copolymer and the epoxy resin containing at least one in amino end group and hydroxyl end groups and having excellent hot expansibility.

Description

For preparing the compositions of thermosetting resin, its cured article and containing the pre-of this product Leaching material, laminated material and printed circuit board (PCB)
The cross reference of related application
This application claims Korean Patent Application No. 10-2012-submitted on March 7th, 2012 in Korean Intellectual Property Office The priority of 0023624, and disclosure of which is fully incorporated the application as reference.
Background of invention
1. technical field
The present invention relates to for preparing the compositions of thermosetting resin, the cured article of said composition, comprising this solidification product The prepreg of product and comprise metal-coating lamination material and the printed circuit board (PCB) of this prepreg, more particularly it relates to use In preparing the compositions of thermosetting resin, described compositions comprises at least one in amino end group, hydroxyl end groups and has excellent The aromatic polyester amide copolymer resin of different fire resistance and epoxy resin;The cured article of said composition;Comprise this solid Change the prepreg of product;And comprise metal-coating lamination material and the printed circuit board (PCB) of this prepreg.
2. background technology
Miniaturization according to nearest electronic equipment and multifunction trend, carry out printed circuit board (PCB) the most energetically Densification and Miniaturization Research.Copper-clad laminate is due to punch process, Drilling processability and the low one-tenth of its excellence This, be widely used as the printed circuit board base board of electronic equipment.
For copper-clad laminate so as printed circuit prepreg require have excellence thermostability, dimensional stability, Chemical resistance and electric property are to obtain excellent semiconducting behavior and meeting semiconductor packages manufacturing condition.
Prepreg is to carry out impregnated glass fabric, then by the resin derivative with epoxy resin or Bismaleimide Triazine It is dried and is prepared by this resin of semi-solid preparation.Then, copper foil layer is pressed on prepreg, and be fully cured this resin with preparation cover copper Laminated material.This copper-clad laminate is formed thin layer, and it is carried out high-temperature process, such as reflux at 260 DEG C Welding.When carrying out high-temperature process, the copper-clad laminate of thin layer form is it may happen that thermal deformation, thus causes copper clad layers pressure Material productivity reduces.In addition, it is necessary to reduce epoxy resin or the high-hygroscopicity of bismaleimide-triazine resin.Particularly, exist In the high-frequency range of more than 1GHz, the dielectric properties of resin are poor, therefore, it is difficult to be applied to carry out high frequency and High-speed machining by this resin Semiconductor packages printed substrate on.Accordingly, it would be desirable to develop a kind of prepreg with low-k.
Recently, by using aromatic polyester resins to replace epoxy resin or bismaleimide-triazine resin system Standby prepreg.Described prepreg is prepared by using aromatic polyester resins to impregnate organic or inorganic fabric.Especially, Aromatic polyester resins and aromatic polyester fabric can be used to prepare aromatic polyester prepreg.In detail, fragrance adoption Ester is dissolved in the solvent containing halogen such as chlorine to prepare composition solution, impregnates aromatic polyester fabric with described composition solution, Then it is dried obtained product and prepares aromatic polyester prepreg.However, it is difficult to fully remove the solvent containing halogen, and Halogen can corrode Copper Foil.Accordingly, it would be desirable to use halogen-free solvent.
It addition, Electrical and Electronic product such as copper-clad laminate needs to have meets the excellent fire-retardant of UL-94V-0 grade Performance.Therefore, the resin for Copper Foil laminated material needs have fire resistance.To this end, use various fire retardant in resin. Fire retardant is categorized as halogen-based flame retardants and the combustion agent of non-halogen base.Have excellence fire resistance the halogen-based flame retardants past by Extensively application.But, halogen-based flame retardants sends the gas of severe toxicity during their burning, such as HBr or HCl, thus gives people Body and environment bring adverse effect.Therefore, strengthen it is regulated and controled.
In order to overcome these problems, need to develop the pre-of a kind of performance such as fire resistance for having hypotoxicity and excellence The resin of leaching material.
Summary of the invention
The present invention is provided to prepare the compositions of thermosetting resin, described compositions comprises and has amino end group, hydroxyl At least one in end group and the aromatic polyester amide copolymer resin with excellent fire resistance;And epoxy resin.
The present invention also provides for thermosetting resin film, and described thermosetting resin film comprises described for preparing thermosetting resin The cured article of compositions.
The present invention also provides for prepreg, and described prepreg comprises described for preparing the solidification of the compositions of thermosetting resin Product.
The present invention also provides for comprising the metal-coating lamination material of described prepreg and printed circuit board (PCB).
According to an aspect of the present invention, it is provided that a kind of compositions for preparing thermosetting resin, described compositions bag Contain: the aromatic polyester amide copolymer of at least one having in amino end group and hydroxyl end groups of 100 weight portions, described virtue Fragrant adoption esteramide copolymers comprises: the repetitive A derived from aromatic hydroxy-carboxylic of 10-35 molar part;5-20 mole Part derived from have phenolic hydroxyl group aromatic amine repetitive B and derived from aromatic diamine repetitive B' at least A kind of;The repetitive C derived from aromatic diol of 10-25 molar part;5-15 molar part derived from aromatic series aminocarboxylic The repetitive D of acid;With the repetitive E derived from aromatic dicarboxylic acid of 20-40 molar part, and 10-300 weight portion Epoxy resin, wherein, the repetitive C derived from aromatic diol comprises the repetition derived from the compound represented by following formula 1 Cells D OPO-HQ and the repetitive BP derived from bis-phenol based compound:
Formula 1
The amount of described repetitive DOPO-HQ and repetitive BP can meet following condition:
0.2≤n(DOPO-HQ)/[n(DOPO-HQ)+n(BP)]≤0.7
100 weight portions based on the described compositions for preparing thermosetting resin, for preparing the group of thermosetting resin Compound can comprise further at least one in the organic filler of 5-200 weight portion and inorganic filler (that is: 100 weight portions Compositions there is no inorganic filler and organic filler).
According to a further aspect in the invention, it is provided that a kind of thermosetting resin film, described thermosetting resin film comprises above-mentioned For preparing the cured article of the compositions of thermosetting resin.
According to a further aspect in the invention, it is provided that a kind of prepreg, described prepreg includes base material;Be contained in this base material In the cured article of the described compositions for preparing thermosetting resin.
Consolidating of described compositions for preparing thermosetting resin that unit are base material is comprised and described compositions The amount changing product can be at 0.1g/m2-1000g/m2In the range of.
It is contained in dielectric constant and the dielectric loss of the described prepreg measured after the cured article of prepreg is fully cured The factor is less than less than 4.0 and 0.01 respectively.
Described cured article can have the glass transition temperature in the range of 200-270 DEG C.
According to a further aspect in the invention, it is provided that a kind of metal-coating lamination material, described metal-coating lamination material comprises The prepreg stated and at least one of which metal forming being arranged at least one surface of described prepreg.
In described metal-coating lamination material, the thermal coefficient of expansion (β m) of the single direction of described metal forming and described preimpregnation Thermal coefficient of expansion (the β of the single direction of materialpDifference (β between)mp) it is below 7ppm/K.
According to a further aspect in the invention, it is provided that a kind of printed circuit board (PCB), described printed circuit board (PCB) is above-mentioned by etching Prepared by the metal forming of metal-coating lamination material.
According to a further aspect in the invention, it is provided that a kind of printed circuit board (PCB), described printed circuit board (PCB) is by above-mentioned thermosetting On at least one surface of property resin molding prepared by type metal circuit pattern.
The detailed description of invention
Hereinafter, describe in detail according to the embodiment of the present invention a kind of compositions for preparing thermosetting resin, its Cured article, and comprise the prepreg of this cured article.The term " for the compositions of thermosetting resin " being used herein Refer to the mixture not having the solid constituent of solvent.
According to the embodiment of the present invention, what the compositions for preparing thermosetting resin comprised 100 weight portions has ammonia The aromatic polyester amide copolymer resin of at least one in cardinal extremity base and hydroxyl end groups and the epoxy of 10-300 weight portion Resin.The term " amino " being used herein refers to amino (-NH2), or by with other substituent groups substituted-amino (-NH2In) One or two hydrogen atom and the substituted amino that formed, and term " amino end group " refers to be positioned at aromatic polyester amide The amino of the end of copolymer resin.
Other substituent groups described it may be that such as, nitro, cyano group, substituted or unsubstituted C1-C20Alkyl, replacement Or unsubstituted C1-C20Alkoxyl, substituted or unsubstituted C2-C20Thiazolinyl, substituted or unsubstituted C2-C20 Alkynyl, substituted or unsubstituted C1-C20Miscellaneous alkyl, substituted or unsubstituted C6-C30Aryl, substituted or do not taken The C in generation7-C30Aralkyl, substituted or unsubstituted C5-C30Heteroaryl, substituted or unsubstituted C5-C30Cycloalkyl, Substituted or unsubstituted C3-C30Heterocyclylalkyl is substituted or unsubstituted C3-C30Heteroarylalkyl.
If the amount of aromatic polyester amide copolymer resin and epoxy resin is in above-mentioned scope, then cross-link due to height The high crosslink density that degree causes, the cured article being used in the compositions preparing thermosetting resin (resin i.e. cross-linked) has low Hot expansibility, low-dielectric energy and agent of low hygroscopicity energy.
Described aromatic polyester amide copolymer resin comprises: 10-35 molar part derived from aromatic hydroxy-carboxylic Repetitive A;5-20 molar part derived from have phenolic hydroxyl group aromatic amine repetitive B and derived from aromatic diamine At least one of repetitive B';The repetitive C derived from aromatic diol of 10-25 molar part;5-15 molar part Repetitive D derived from aromatic amine yl carboxylic acid;With the repetitive E derived from aromatic dicarboxylic acid of 20-40 molar part, Wherein, the repetitive C derived from aromatic diol includes the repetitive DOPO-derived from the compound represented by formula 1 HQ and repetitive BP (the i.e. repetitive C=repetitive DOPO-HQ+ repetitive BP derived from bis-phenol based compound + other repetitives):
Formula 1
If the amount of repetitive A is in above-mentioned scope, the most described aromatic polyester amide copolymer resin has height Mechanical strength and excellent hot property.If the total amount of repetitive B and repetitive B' is in above-mentioned scope, then described Aromatic polyester amide copolymer resin has high-dissolvability in a solvent and suitable melt temperature.If repetitive C Amount in above-mentioned scope, the most described aromatic polyester amide copolymer resin has high-dissolvability in a solvent and suitably Melt temperature.If the amount of repetitive D is in above-mentioned scope, the most described aromatic polyester amide copolymer resin has High mechanical strength and high-dissolvability in a solvent.If the amount of repetitive E is in above-mentioned scope, the most described aromatic series Polyester-amide copolymer resin has high-dissolvability in a solvent, low-thermal-expansion performance and low-dielectric energy.
It addition, described repetitive A can be derived from choosing free P-hydroxybenzoic acid, m-hydroxybenzoic acid, 6-hydroxyl-2- At least one in the group that naphthoic acid, 3-hydroxy-2-naphthoic acid, 1-hydroxy-2-naphthoic acid and 2-hydroxyl-1-naphthoic acid are formed Compound;Repetitive B can be derived from choosing free 3-amino-phenol, PAP, 5-amino-1-naphthols, 8-amino-2- At least one compound in the group that naphthols and 3-amino-beta naphthal are formed;Repetitive B' can derived from choosing freely 1, In the group that 4-phenylenediamine, 1,3-phenylenediamine, 1,5-diaminonaphthalene, 2,3-diaminonaphthalene and 1,8-diaminonaphthalene are formed at least A kind of compound;Repetitive D can be derived from selecting free PABA, 2-amino-naphthalene-6-carboxylic acid and 4-amino-connection At least one compound in the group that benzene-4-carboxylic acid is formed;Repetitive E can be derived from selecting free M-phthalic acid and naphthalene At least one compound in the group that dioctyl phthalate is formed;Repetitive BP can be derived from selected from bisphenol-A, bisphenol-ap, bis-phenol AF, bisphenol b, bisphenol b P, bisphenol-c, bis-phenol E, Bisphenol F, bis-phenol G, bis-phenol M, bisphenol S, bis-phenol P, bis-phenol PH, bis-phenol TMC and double At least one compound in the group that phenol Z is formed.
Aromatic hydroxy-carboxylic, there is the aromatic amine of phenolic hydroxyl group, aromatic diamine, aromatic diol, aromatic series amino The one or more hydrogen atom of carboxylic acid and/or aromatic dicarboxylic acid can be replaced by other above-mentioned substituent groups.
It addition, the amount of repetitive B, repetitive B', repetitive C and repetitive E can meet following condition:
0≤[n(B)+n(B')+n(C)]/n(E)<1.0
Wherein, n (B), n (B'), n (C) and n (E) represent the repetition list in aromatic polyester amide copolymer resin respectively Unit B, repetitive B', repetitive C and the molal quantity of repetitive E.
If { [n (B)+n (B')+n (C)]/n (E) } is in above-mentioned scope, the most described aromatic polyester amide copolymer Comprise substantial amounts of amino end group and/or hydroxyl end groups, and the curing reaction related between epoxy resin has to be formed The thermosetting resin of high crosslink density.
Be contained in aromatic polyester amide copolymer resin repetitive DOPO-HQ (n (DOPO-HQ)) molal quantity and The molal quantity of repetitive BP (n (BP)) can meet following condition:
0.2≤n(DOPO-HQ)/[n(DOPO-HQ)+n(BP)]≤0.7
Owing to the molal quantity of repetitive DOPO-HQ (n (DOPO-HQ)) and the molal quantity of repetitive BP (n (BP)) are full The above-mentioned condition of foot, so described aromatic polyester amide copolymer resin can have high hot expansibility (i.e. low-thermal-expansion Coefficient) and high-dissolvability in a solvent.The term " thermal coefficient of expansion " being used herein refers to thermal linear expansion coefficient.
Aromatic polyester amide copolymer resin-soluble solution prepared as described above in a solvent, and can be thermic liquid Brilliant polyester-amide copolymer resin, it formed below can have optically anisotropic melt at 400 DEG C.Such as, described virtue The melt temperature of fragrant adoption esteramide copolymers resin can be in the range of 250-400 DEG C, and number-average molecular weight is at 1000- In the range of 20000.
Aromatic polyester amide copolymer resin can be prepared by following method: i.e. this aromatic polyester amide copolymer resin Melt polymerization can be used to prepare, and it includes would correspond to the aromatic hydroxy-carboxylic of repetitive A, corresponding to repeating with anhydride The aromatic amine with phenolic hydroxyl group of unit B and/or corresponding to the aromatic diamine of repetitive B', corresponding to repetitive C Aromatic diol and the hydroxyl of aromatic amine yl carboxylic acid and/or amino corresponding to repetitive D carry out acylated to obtain acyl Change product;And carry out ester exchange and/or amide groups between acylate and the aromatic dicarboxylic acid corresponding to repetitive E Exchange.In this respect, by regulating the consumption of anhydride suitably, make aromatic polyester amide copolymer resin can have amino End group and/or hydroxyl end groups and there is no carboxyl end groups, and make it can have the predetermined degree of polymerization.Such as, if increasing anhydride Amount, the quantity of amino end group in the aromatic polyester amide copolymer resin of preparation and/or hydroxyl end groups reduces, and carboxyl The quantity of end group and the degree of polymerization increase.On the other hand, if reducing the consumption of anhydride, then prepared aromatic polyester amide is altogether In copolymer resin, the quantity of amino end group and/or hydroxyl end groups increases, and the quantity of carboxyl end groups and the degree of polymerization reduce.
In acylation reaction, integral molar quantity based on the hydroxyl and amino that are contained in all monomers is 1 part, the consumption of anhydride Can be 1.0-1.2 molar part, all monomers be for example, corresponding to the aromatic hydroxy-carboxylic of repeated monomer A, corresponding to repeating The aromatic amine with phenolic hydroxyl group of unit B, the aromatic diamine corresponding to repetitive B ', the virtue corresponding to repetitive C Fragrant race's glycol and the aromatic amine yl carboxylic acid corresponding to repetitive D.If the amount of anhydride is in above-mentioned scope, then prepared Aromatic polyester amide polymer resin there is amino end group and/or hydroxyl end groups, but not there is carboxyl end groups, and reduce The coloring of aromatic polyester amide copolymer resin, and the monomer used will not be from the aromatic polyester amide copolymer of preparation Resin distils, and reduces the amount generating phenol gas.Acylation reaction can carry out 30 points within the temperature range of 130-170 DEG C Clock to 8 hours, such as, is carried out 1-3 hour within the temperature range of 140-160 DEG C.
Anhydride for acylation reaction can include acetic anhydride, propionic andydride, isobutyric anhydride, valeric anhydride, neopentanoic acid acid anhydride, butyryl oxide. Deng, but it is not limited to this.Described anhydride can use the combination of at least two.
Ester exchange and amide groups exchange can be carried out within the temperature range of 130-400 DEG C, and heating rate is 0.1-2 DEG C/ Min, such as, at a temperature of 140-350 DEG C, heating rate is 0.3-1 DEG C/min.
When to by with aromatic dicarboxylic acid be acylated obtained acid esters carry out ester exchange and amide groups exchange time, in order to Balanced by mobile response and increase reaction rate, can be using the sour and unreacted anhydride obtained as by-product by evaporating Or distillation removes from reaction system.
It addition, acylation reaction, ester exchange and amide groups exchange can be carried out in the presence of a catalyst.This catalyst can be It is commonly used for preparing any catalyst of polyester resin, such as magnesium acetate, tin acetate (II), butyl titanate, lead acetate, acetic acid Sodium, potassium acetate, antimony trioxide, N, N-dimethyl aminopyridine and N-Methylimidazole..Generally, described catalyst can be same with monomer Time join reaction system, carry out in the presence of a catalyst acylation reaction, ester exchange and amide groups exchange.
The polycondensation of ester exchange and amide groups exchange can be carried out by melt polymerization.Due to the aromatic polyester acyl manufactured Amine copolymer resin after a while with cross linking of epoxy resin, i.e. solidify, so can prepare, there is high polymerization degree and high mechanical properties Cured article, so solid phase is not necessarily.
The polyplant that melt polymerization uses can be typically used for heavy viscous material reaction any equipped with agitator Reactor.In this respect, the reactor for melt polymerization can be identical or different with the reactor for being acylated.
According to current embodiment, aromatic polyester amide copolymer contains amino end group and/or hydroxyl end groups, but not There is carboxylic end group.Thus, aromatic polyester amide copolymer resin can with the epoxy height that will describe after a while hand over Connection.
It addition, described virtue phase adoption esteramide copolymers resin can have the single direction thermal expansion of 3ppm/K or following Coefficient.
Epoxy resin that described epoxy resin can include selecting free bifunctionality and three-or the asphalt mixtures modified by epoxy resin of higher functionality At least one in the group that fat is formed.The epoxy resin of described bifunctionality can be such as bisphenol A type epoxy resin, hydrogenation Bisphenol A type epoxy resin, the bisphenol A type epoxy resin of bromination, bisphenol f type epoxy resin, bisphenol-s epoxy resin, double two Toluene phenol-type epoxy resin or bisphenol-type epoxy resin.It addition, the epoxy resin of three-or higher degrees of functionality can be such as phenol Novolac type epoxy resin, phenol aldehyde type epoxy resin, bis-xylene phenol-type epoxy resin, cresol novolac (cresol novolac) Type epoxy resin, N-glycidyl (N-glycidyl) type epoxy resin, the phenol aldehyde type epoxy resin of bisphenol-A, bis-phenol phenolic aldehyde Type epoxy resin, chelate type epoxy resin, Biformyl type epoxy resin, containing amino-type epoxy resin, rubber modified epoxy tree Fat, bicyclopentadiene phenol (dicyclopentadiene phenolic) type epoxy resin, four phenol ethane (tetrakisphenolethane) type epoxy resin, diglycidyl phthalate (diglycidylphthalate) resin, heterocyclic epoxy resin, four glycidyl group xylenols ethane (tetra- Glycidyl-xylenoylethane) epoxy resin that resin, the epoxy resin of Si modification or 6-caprolactone are modified.
According to current embodiment, the described compositions for preparing thermosetting resin can pass through aromatic polyester acyl Amine copolymer resin, epoxy resin and at random BMI and known firming agent and/or known curing catalysts At a predetermined ratio prepared by mixing.
Meanwhile, by using solvent casting method, thermosetting resin film can use the combination for preparing thermosetting resin Prepared by thing.
It addition, the described compositions solubilized for preparing thermosetting resin is in a solvent.Therefore, prepreg can pass through For preparing the compositions of thermosetting resin to be impregnated or coated with base material, then it is dried and heat cure (semi-solid preparation) is impregnated or coated with After base material prepare.In this respect, the composition of the compositions for preparing thermosetting resin of prepreg it is included in by heat It is cross-linked with each other to form crosslinked resin to cured portion.That is, for preparing a kind of composition (i.e. virtue of the compositions of thermosetting resin Fragrant adoption esteramide copolymers) amino end group and/or hydroxyl end groups partly with another kind of composition (the i.e. epoxy of said composition Resin) partial cross-linked to form crosslinked resin (i.e. cured article).Owing to described cured article has and aromatic polyester amide The physical property that copolymer resin is same, therefore has low thermal coefficient of expansion, low-k and the low-dielectric loss factor.
Terminology used herein " semi-solid preparation " refer to wherein for prepare the solidification process of the compositions of resin be part enter The state of row.Will not be melted when heating by the resin manufactured by semi-solid preparation compositions but can soften, in a solvent will not be molten Solve but understand swelling.Generally, the resin obtained by semi-solid preparation compositions is referred to as B-stage resin.Further, it is used herein Term " is fully cured " and represents that the solidification process of wherein said compositions is the state carried out completely.By being fully cured compositions Manufactured resin will not soften when heating, and will not dissolve in a solvent.Generally, obtain by being fully cured compositions The resin obtained is referred to as C-stage resin.
Can apply in the various modes in addition to the preparation of prepreg for preparing the compositions of thermosetting resin.
Such as, prepreg can be prepared in the following way: with by being used for preparing the compositions of thermosetting resin It is dissolved in the composition solution prepared in solvent and impregnates organic or inorganic fabric base material, or should with the coating of said composition solution Fabric and/or non-woven base material;And be dried and semi-solid preparation impregnate after or coating after product.In this respect, described prepreg Solution impregnation or varnish impregnation can be used to prepare.
The compositionss for preparing thermosetting resin based on 100 weight portions, prepare thermosetting resin for dissolving The amount of the solvent of compositions can be 100-100,000 weight portion.When solvent amount within the above range time, be used for preparing thermosetting The compositions of property resin can be substantially dissolved in solvent, and can increase the product of compositions for preparing thermosetting resin Rate.
Dissolving the solvent for preparing thermosetting resin can be with right and wrong halogen radical solvent.But, the invention is not restricted to this.Institute Stating solvent can be aprotic, polar compound, halogenated phenols, o-dichlorobenzene, chloroform, dichloromethane, sym-tetrachloroethane etc., and it is permissible It is used alone or uses the combination of at least two.
Same, it is dissolved in non-halogen based solvent, so need not owing to being used for preparing the compositions of thermosetting resin Halogen-containing solvent.Thus it is possible to prevention in advance is produced when halogen-containing solvent is used for preparing the solidification comprising described compositions The corrosion of metal forming caused when the metal-coating lamination material of product or printed circuit board (PCB).
Described base material can include aromatic polyester fiber, aromatic polyester nylon, glass fibre, carbon fiber, paper or Comprise fabric and/or the non-woven of at least a part of which two kinds.
If using dipping process in the preparation of prepreg, then can use described composition solution that base material is impregnated 0.001 Minute-1 hour.When dip time within the above range time, this base material is uniformly impregnated with by described composition solution, and can increase Add the productivity of prepreg.
Furthermore it is possible to impregnate described base material at a temperature of 20-200 DEG C with described composition solution.
It addition, the amount of the compositions for preparing thermosetting resin impregnated on unit are base material can be at 0.1- 1000g/m2In the range of.When for prepare thermosetting resin compositions pickup within the above range time, can improve pre- The productivity of leaching material, and easily carry out its processing.Therefore, in the prepreg after semi-solid preparation process, it is used for preparing thermosetting The amount base material based on unit are of the compositions of property resin and the cured article of said composition can be about 0.1g/m2-about 1000g/m2
In order to control dielectric constant and thermal coefficient of expansion, can add in composition solution inorganic filler such as silicon dioxide, Aluminium hydroxide or calcium carbonate;And/or organic filler as solidification after epoxy resin or crosslinking after acryl material (crosslinked acryl).Inorganic filler can be titanate such as Barium metatitanate. or strontium titanates, or with other metal part generation For the titanium in Barium metatitanate. or the compound of barium.Inorganic filler can include that at least two has the inorganic filler of variable grain size (such as silicon dioxide).It addition, inorganic filler can be dispersed in the slurry in organic solvent.The granular size of inorganic filler can be In 0.1 μm-10.0 μ m.Based on being 100 weight portions (that is, the groups of 100 weight portions for preparing the compositions of thermosetting resin Compound does not has inorganic filler and organic filler), the amount being contained in the inorganic filler of composition solution and/or organic filler can be In the range of 5 weight portion-200 weight portions.If the amount of inorganic filler and/or organic filler is in above-mentioned scope, prepreg Thermal coefficient of expansion reduces, and the compositions and cured article thereof for preparing thermosetting resin has work after semi-solid preparation process Enough degrees of functionality for binding agent.Therefore, after semi-solid preparation process, based on 100 weight portions being used for prepares thermosetting resin Compositions and the total amount of cured article of compositions, the inorganic filler contained in prepreg and/or the amount of organic filler are permissible It is 5 weight portion-200 weight portions.
Produce owing to comprising the solidification of the compositions for preparing thermosetting resin according to the prepreg of embodiment of the present invention Product, it has fire resistance, low thermal coefficient of expansion, agent of low hygroscopicity energy and the low-dielectric energy of excellence, and described organic or nothing Woven fabric and/or organic or inorganic non-woven have high mechanical properties, so prepreg has high dimensional stability, Bu Huire Deformation and be firm.Therefore, this prepreg is suitable to through hole boring process and lamination treatment.
In the dipping for preparing prepreg, after being impregnated or coated with base material with composition solution, can be by evaporation Remove solvent, but the method removing solvent is not limited to this.Such as, evaporation can pass through heating, be evaporated in vacuo or ventilate evaporation Carry out.Described solvent can also pass through the prepreg of dry composition solution dipping 1 minute at a temperature of 20-190 DEG C Removed to 2 hours.
Then, the prepreg being dried heats 1-8 hour at a temperature of 120-320 DEG C, is contained in prepreg with semi-solid preparation For preparing the compositions of thermosetting resin.
Thickness according to the prepreg prepared by current embodiment can be within about 5 μm-about 200 μ m, E.g., from about 30 μm-about 150 μm.
After cured article (that is, semi-solid preparation resin=B-stage resin) in being contained in prepreg is fully cured, measured The single direction thermal coefficient of expansion of prepreg can be below 10ppm/K.If the one-directional thermal expansion coefficient of prepreg is upper In the range of stating, then the metal-coating lamination material comprising prepreg will not be peeled off.
After cured article in being contained in prepreg is fully cured, the dielectric of the prepreg measured under 1GHz frequency is normal Number and dielectric loss factor can be respectively less than less than 4.0 and 0.01.The term " dielectric loss factor " being used herein represents The energy of the dissipation of heat and the energy putting on dielectric material is passed through from dielectric material when applying AC field on the dielectric material Ratio.If dielectric constant and dielectric loss factor are respectively in above-mentioned scope, then the prepreg comprising cured article is fitted For the insulating substrate in high frequency field.
It addition, the glass transition temperature of cured article can be in the range of 200-270 DEG C.If the vitrification of cured article Transition temperature is in above-mentioned scope, and cured article has high-fire resistance, and warpage will not occur in cured article.
The glass transition temperature of the thermal coefficient of expansion of prepreg and dielectric constant and cured product generally can use down Method of stating is measured.That is: metal forming is laminated on two surfaces of prepreg, by semi-solid preparation impregnated in base material for heat The compositions of thermosetting resin prepares metal forming;And to this laminated material heating and pressurization to prepare metal-coating lamination material, Then metal forming is removed from metal-coating lamination material.Then, the fire resistance of prepreg, heat can be measured by analysis prepreg The coefficient of expansion and dielectric properties and be contained in the glass transition temperature of cured article of prepreg.When heating and pressurization, institute State semi-solid preparation resin to be cured completely.
Meanwhile, then this laminated material can be added by prepreg laminate by being laminated the prepreg of predetermined number Prepared by heat and pressurization.When heating and pressurization, this semi-solid preparation resin is fully cured to be largely converted into crosslinked resin.
Metal-coating lamination material also can be by configuring if the metal forming of Copper Foil, native silver or aluminium foil is to prepreg or prepreg On one surface of pressure material or two surfaces, then heat and be prepared by this laminated material that pressurizes.If semi-solid preparation resin, Then when heating and pressurization, this semi-solid preparation resin is cured to be largely converted into crosslinked resin completely.
The thermal coefficient of expansion (β m) of the single direction of the metal forming of metal-coating lamination material and the single direction of prepreg Difference between thermal coefficient of expansion (β p) is below 7ppm/K.If the difference of the thermal coefficient of expansion of single direction (β m-β p) exists In above-mentioned scope, then the metal forming of metal-coating lamination material will not be peeled off.Further, the thermal expansion of the single direction of metal forming Coefficient can be in the range of 10-17ppm/K.
The thickness of the metal forming of described prepreg or prepreg laminate materials and metal-coating lamination material respectively can be In the range of 0.1-300 μm.If the thickness of prepreg or prepreg laminate materials is within the above range, then in winding process Will not rupture, and the multilayer laminated material with restriction thickness can be obtained.If the thickness of metal forming is at above-mentioned model In enclosing, then it is suitable for manufacturing thin, weight amount, little product and being applicable to form pattern.
Put on prepare metal-coating lamination material heating and pressurization processing condition it may be that such as 150-250 DEG C and 10-50MPa.But, according to the performance of prepreg, for preparing the reactivity of compositions of thermosetting resin, processing unit (plant) Ability, the thickness of desired metal-coating lamination material, can unrestrictedly change this condition.
Metal-coating lamination material according to current embodiment can further include and is in prepreg laminate and metal Adhesive phase between paper tinsel, to strengthen bonding force therebetween.Thermoplastic resin or thermosetting resin can be used for bonding The preparation of oxidant layer.It addition, the thickness of adhesive phase can be in the range of 0.1-100 μm.If the thickness of adhesive phase is upper In the range of stating, then bonding force increases, and adhesive phase has suitable thickness.
Printed circuit board (PCB) can be by the etching metal forming of metal-coating lamination material and be formed on circuit and prepare.Printing Circuit board can also be prepared by type metal circuit pattern at least one surface of thermosetting resin film.If needed , printed circuit board (PCB) also can have through hole.
Multilayer board according to embodiment can be prepared in the following way, such as, according to be formed The thickness of insulating barrier, is arranged in as between inner substrate or the composition of metal forming by the prepreg of predetermined number, the most right This laminated material heats and pressurizes.In this respect, heat and the condition pressurizeed can with prepare those of metal-coating lamination material Condition is identical.Can use it addition, be used as the prepreg laminate of electrically insulating material, metal-coating lamination material or printed circuit board (PCB) Make inner substrate, or the combination of at least two in them can also be used.
Hereinafter, one or more embodiments of the present invention will be described in detail by below embodiment.But, this A little embodiments are not meant to that the scope of the one or more embodiments to the present invention limits.
Embodiment
<preparation example 1-22: the preparation of aromatic polyester amide copolymer resin>
By 6-Hydroxy-2-naphthoic acid (HNA), PAP (AP), formula 1 compound (DOPO-HQ) represented, bis-phenol A(BPA), PABA (ABA), letter phthalic acid (IPA) and acetic anhydride (Ac2O) according to the ratio shown in table 1 below Join equipped with in the 20L reactor of agitator, torquemeter, nitrogen inlet, thermometer and reflux condenser.Then, reactor Inside nitrogen fully purges, and then in 30 minutes, temperature is increased to 150 DEG C in nitrogen atmosphere.Keep 150 DEG C Temperature, by reactor reflux 3 hours.
Subsequently, while the acetic acid being removed by distillation outflow and unreacted acetic anhydride, by the temperature liter of reactor High to 320 DEG C are incubated 180 minutes.The time point that torque starts to increase is considered as reaction end, then releases in reactor Content.The pressed powder obtained being cooled to room temperature (25 DEG C), and wears into powdery with flour mill, result is not carrying out any list Aromatic polyester amide copolymer powder is obtained in the case of only solid phase.
Table 1
* 1: based on [(HNA mole)+(AP mole)+(DOPO-HQ mole)+(BPA mole)+(ABA mole Amount)+(IPA mole)] total amount meter 100 molar part, the molar part of each repetitive.
* 2: based on [(HNA mole)+(AP mole)+2*(DOPO-HQ mole)+2*(BPA mole)+(ABA rubs You amount)] total amount meter 100 molar part, acetic anhydride Ac2The molar part of O.
<embodiment 1-12 and comparative example 1-12: the preparation of copper-clad laminate>
First step: for preparing the preparation of the composition solution of thermosetting resin
By (prosperous to each aromatic polyester amide copolymer toner prepared in preparation example 1-22 and epoxy resin Si Mai (Huntsman), MY-721) join in dimethyl acetylamide (DMAc) and stir 3 hours.Then, it is added thereto to Silica dispersions (include the different silica solid composition of 70wt% two kinds, its be respectively provided with 0.5 μm and 5.0 μm Grain size and be dispersed in DMAc) and dispersant (BYK, BYK-2009) stir 5 hours.Subsequently, add the most further Enter firming agent (Samchun Chemical company, DICY) and curing catalysts (four countries (Shikoku) company, 2E4MZ).So After, this mixture is stirred 4 hours at 25 DEG C the solution obtaining the compositions for preparing thermosetting resin.For implementing Aromatic polyester amide copolymer powder in each embodiment of example 1-12 and comparative example 1-12, epoxy resin, DMAc, solidification The amount of agent and curing catalysts is shown in Table 2.
Table 2
Second step: the preparation of prepreg
At room temperature, glass woven fabric (IPC1078) is at room temperature entered with composition solution prepared in first step Row dipping, is then passed to double roller and removes the composition solution of excess to obtain uniform thickness.Then, the glass that will obtain Glass product of weaving cotton cloth is put in hot air dryer, to remove solvents at 180 DEG C, thus obtains prepreg.But, in comparative example 11 In due to without solidification phenomenon and do not prepare prepreg.Further, do not prepare due to adhesion in comparative example 12 pre- Leaching material.
Third step: the preparation of copper-clad laminate
The electrolytic copper foil (having the single direction thermal coefficient of expansion of 14ppk/m) that thickness is 18 μm is arranged in second step To obtain laminated material on two surfaces of each prepreg prepared by, then use hot plate forcing press by this laminated material Heat under 200 DEG C and 30MPa and pressurize 3 hours with prepared metal-coating lamination material.But, do not have in comparative example 11 and 12 Prepare metal-coating lamination material.
Evaluate embodiment
Remove 2 Copper Foils from each copper-clad laminate prepared embodiment 1-12 and comparative example 1-6, then lead to Cross and analyze partial prepreg measurement and be contained in the crosslink density of resin of prepreg and glass transition temperature and prepreg Fire resistance, thermal coefficient of expansion, dielectric properties.Measurement result represents in table 3 below.
Table 3
In table 3, crosslink density is by using differential scanning calorimetry (DSC) (DSC, TA instrument, DSC2910) to analyze heat release Peak value and measure, this exothermic peak obtains by being increased to 300 DEG C from room temperature with the heating rate of 20 DEG C/min;Vitrification turns Temperature is by using DSC(TA instrument, DSC2910) with the speed of 20 DEG C/min from the increase of the temperature of room temperature to 300 DEG C Measure;Fire resistance is by using UL94(Underwriters Laboratories company, the U.S.) measure;Heat is swollen Swollen coefficient is to use TMA(TMA Q400) measure at a temperature of 50-200 DEG C;With dielectric constant and dielectric loss factor it is Impedometer (Agilent (Agilent) company, E4991A) is at room temperature used to measure.
Reference table 3, the copper-clad laminate not comprising Copper Foil (i.e. prepreg part) of preparation in embodiment 1-12 Part has the fire resistance (V-0) of excellence;Low thermal coefficient of expansion (below 10ppm/K);Low-k (less than 4) and low Jie The electrical loss factor (less than 0.01);With the resin being contained in prepreg, there is high glass transition temperature (more than 247 DEG C).? The each copper-clad laminate prepared in comparative example 1,2,4 and 6-9 all properties in addition to fire resistance reduces.? Each copper-clad laminate prepared in comparative example 3 and 10 has the lower glass transition temperatures of described resin;Covering copper The low adhesion of the Copper Foil in laminated material;High single direction thermal coefficient of expansion.Copper Foil lamination prepared in comparative example 5 The all properties of material all reduces (including fire resistance).
According to reference, the Copper Foil laminated material with V-1 fire resistance is unsuitable for the halogen-free flameproof copper foil layer of state-of-the-art technology Pressure material.It addition, in comparative example 11 and 12, owing to the amount of aromatic polyester amide copolymer or epoxy resin is the highest, do not have Prepare Copper Foil laminated material.Particularly, in comparative example 12, owing to the amount of epoxy resin is the highest, then there occurs serious Adhesion, therefore curing reaction can not be carried out to B-stage.
As it has been described above, according to the one or more above-mentioned embodiment of the present invention, it is provided that for preparing thermosetting resin Compositions, described compositions includes aromatic polyester amide copolymer resin and epoxy resin, and described aromatic polyester amide is altogether Copolymer resin includes at least one in amino end group and hydroxyl end groups and has the hot expansibility of excellence, wherein said composition May be dissolved in non-halogen based solvent.
One or more above-mentioned embodiment according to the present invention, it is provided that thermosetting resin film and prepreg, it is by bag Include the cured article of compositions for preparing thermosetting resin, thus there is excellent fire-retardancy, low-k, low dielectric Fissipation factor and agent of low hygroscopicity energy.It addition, this cured article has high glass transition temperature (i.e. excellent thermostability).
One or more above-mentioned embodiment according to the present invention, it is provided that include the metal-coating lamination material of described prepreg And printed circuit board (PCB).
Although the most specifically have shown and described the present invention with reference to the exemplary of the present invention, but this area Skilled artisan understands that, in the case of without departing substantially from the spirit and scope of the present invention defined by the following claims, Can be to carry out the various changes in form and details.

Claims (13)

1., for preparing the compositions of thermosetting resin, described compositions comprises: 100 weight portions have amino end group and The aromatic polyester amide copolymer of at least one in hydroxyl end groups, described aromatic polyester amide copolymer comprises: 10-35 The repetitive A derived from aromatic hydroxy-carboxylic of molar part;5-20 molar part derived from the aromatic series with phenolic hydroxyl group The repetitive B of amine and at least one of repetitive B' derived from aromatic diamine;10-25 molar part derived from fragrance The repetitive C of race's glycol;The repetitive D derived from aromatic amine yl carboxylic acid of 5-15 molar part;With 20-40 molar part Repetitive E derived from aromatic dicarboxylic acid;And the epoxy resin of 10-300 weight portion, wherein, derived from aromatic series two The repetitive C of alcohol comprises the repetitive DOPO-HQ of the compound derived from following formula 1 expression and derived from bis-phenol based compound Repetitive BP:
Formula I
The amount of described repetitive DOPO-HQ and repetitive BP meets following condition: 0.2≤n (DOPO-HQ)/[n (DOPO- HQ)+n(BP)]≤0.7。
Compositions for preparing thermosetting resin the most according to claim 1, wherein, described repetitive A derived from Selected from P-hydroxybenzoic acid, m-hydroxybenzoic acid, 6-Hydroxy-2-naphthoic acid, 3-hydroxy-2-naphthoic acid, 1-hydroxy-2-naphthoic acid At least one compound in the group formed with 2-hydroxyl-1-naphthoic acid;Described repetitive B is derived from selected from 3-aminobenzene In the group that phenol, PAP, 5-amino-1-naphthols, 8-amino-beta naphthal and 3-amino-beta naphthal are formed at least one Plant compound;Described repetitive B' is derived from selected from 1,4-phenylenediamine, 1,3-phenylenediamine, 1,5-diaminonaphthalene, 2,3-diamino At least one compound in the group that base naphthalene and 1,8-diaminonaphthalene are formed;Described repetitive D is derived from selected from 4-amino At least one compound in the group that benzoic acid, 2-amino-naphthalene-6-carboxylic acid and 4-Amino-biphenyl-4-carboxylic acid are formed;Institute State repetitive E derived from least one compound in the group that M-phthalic acid and naphthalenedicarboxylic acid are formed;And institute State repetitive BP derived from selected from bisphenol-A, bisphenol-ap, bisphenol AF, bisphenol b, bisphenol b P, bisphenol-c, bis-phenol E, Bisphenol F, bis-phenol At least one compound in the group that G, bis-phenol M, bisphenol S, bis-phenol P, bis-phenol PH, bis-phenol TMC and bisphenol Z are formed.
Compositions for preparing thermosetting resin the most according to claim 1, wherein, based on being used for preparing thermosetting tree The compositions of fat is 100 weight portions, and described compositions comprises in organic filler and the inorganic filler of 5-200 weight portion further At least one.
4. a thermosetting resin film, comprise according to according to any one of claim 1-3 for preparing thermosetting resin The cured article of compositions.
5. a prepreg, comprises: base material;Be contained in described base material according to according to any one of claim 1-3 For preparing the cured article of the compositions of thermosetting resin.
Prepreg the most according to claim 5, wherein, the base material of per unit area comprised for preparing thermosetting tree The amount of the compositions of fat and the cured article of said composition is at 0.1-1000g/m2In the range of.
Prepreg the most according to claim 5, wherein, described base material includes selected from aromatic polyester fiber, fragrance adoption At least one in the group that esteramides fiber, glass fibre, carbon fiber and paper are formed.
Prepreg the most according to claim 5, wherein, the cured article being included in described prepreg is fully cured rear institute Dielectric constant and the dielectric loss factor of the described prepreg measured are less than less than 4.0 and 0.01 respectively.
Prepreg the most according to claim 5, wherein, described cured article has the glass in the range of 200-270 DEG C Change transition temperature.
10. a metal-coating lamination material, comprises: the prepreg described in claim 5;Be arranged in described prepreg at least At least one of which metal forming on one surface.
11. metal-coating lamination materials according to claim 10, wherein, the single direction thermal coefficient of expansion of described metal forming Difference (β m-β p) between single direction thermal coefficient of expansion (β p) of (β m) and described prepreg is below 7ppm/K.
12. 1 kinds of printed circuit board (PCB)s, it is prepared by the metal forming of the metal-coating lamination material described in etching claim 11.
13. 1 kinds of printed circuit board (PCB)s, it is by printing at least one surface of the thermosetting resin film described in claim 4 Prepared by metal circuit pattern.
CN201310073298.4A 2012-03-07 2013-03-07 For preparing the compositions of thermosetting resin, its cured article and containing the prepreg of this product, laminated material and printed circuit board (PCB) Active CN103304998B (en)

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