Summary of the invention
The object of the invention is to the shortcoming for the existence of existing DOPO based flame retardant, provide a kind of cost of material reasonable, consumption is few, and preparation technology's environmental protection is simple, is easy to industrialized fire retardant.
Another object of the present invention is to provide the halogen-free flame-retarded polyester composition that contains above-mentioned fire retardant, flame retardant rating reaches UL94V-0 rank.
To achieve the above object of the invention, the chemical name of phosphorus flame retardant of the present invention is:
1,2-dicarboxyl ethyl diphenyl phosphine oxide, referred to as DPO-MA: its molecular structural formula is:
Phosphorus flame retardant 1 of the present invention, 2-dicarboxyl ethyl diphenyl phosphine oxide is to carry out addition reaction take diphenyl phosphine oxide and toxilic acid as raw material, reaction scheme is:
Preparation method is in detail:
First pass into nitrogen excluding air to reactor, then in reactor, add diphenyl phosphate oxidation and solvent, and add a small amount of phase-transfer catalyst, be warming up to again 60 ℃, then slowly add toxilic acid, control temperature of reaction between 60-80 ℃, reaction is after 2-4 hour, filtration obtains white solid, obtains white powder be product by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice;
Described solvent is one or more in benzene class, ester class, alkyl chloride hydro carbons;
Described solvent load is 1.5-3 times of diphenyl phosphine oxide quality;
Described diphenyl phosphine oxide and the mol ratio of toxilic acid are 1:(1-1.2);
Described phase-transfer catalyst is tetrahydrofuran (THF) or pyridine, and consumption is 3%~5% of diphenyl phosphine oxide quality.
Described benzene and tetrahydrofuran (THF) mixed solution are 2:1 preparation in mass ratio.
Owing to containing two carboxyls in the flame retardant molecule described in the present invention, can participate in the polyreaction of PET, be linked on the skeleton of PET, form the PET with lasting flame retardant resistance.
The preparation method of halogen-free flame-retarded polyester composition of the present invention is as follows,
The first step: raw material is prepared
Take fire retardant DPO-MA, pure terephthalic acid's (being called for short TPA), ethylene glycol (EG), catalyst Ti acid butyl ester and stablizer, wherein:
The adding proportion of described fire retardant DPO-MA is the 9%-21% of the each component gross weight of flame retardant polyester composition;
Described catalyzer adding proportion is 0~0.05% of the each component gross weight of flame retardant polyester composition;
Described stablizer is triphenyl phosphite or trimethyl phosphite 99; Stablizer adding proportion is 0~0.05% of the each component gross weight of flame retardant polyester composition.
Second step: the copolymerization of halogen-free flame-retarded polyester composition
Be (1.5~1.8) in molar ratio by EG and TPA: 1 adds in reactor, and adds fire retardant DPO-MA, passes into N in reactor
2be warming up to 230 ℃ and remain to esterification yield and reach 96%, then in reactor, add catalyzer and stablizer, then be warming up to 270 ℃, in 45min, be slowly decompressed to <10mmHg and keep reaction 2h to obtain halogen-free flame-retarded polyester composition.
Compared with traditional DOPO based flame retardant, tool of the present invention has the following advantages:
(1) DPO-MA contains the similar structure with DOPO, contains equally phenyl ring rigid structure, and compared with DOPO, the raw material diphenyl phosphine oxide of DPO-MA has the price lower than DOPO, higher phosphorus content.
(2) this fire retardant can participate in the polyreaction of PET, the halogen-free antiflaming polyester PET section making, flame retardant properties is superior, in the time of 1.75% left and right that phosphorus content is flame-proof copolyester, flame retardant rating reaches UL94V-0 level, and the section of halogen-free flame-proof copolymerized ester can keep good mechanical property.And the above same effect that just can reach of the general phosphorus content to 1.8% of DOPO-MA fire retardant polyester.
Embodiment
Describe technical scheme of the present invention in detail with specific embodiment with reference to the accompanying drawings below; Wherein:
Embodiment 1-11 is the object lesson of fire retardant DPO-MA of the present invention;
Embodiment 12-17 utilizes fire retardant DPO-MA of the present invention to prepare the object lesson of halogen-free flame-retarded polyester composition.
Embodiment 1
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g benzene are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 11.6g (0.1mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 91%, the infrared spectra of synthetic fire retardant DPO-MA and nuclear-magnetism H spectrogram are shown in respectively Fig. 1 and Fig. 2.
Embodiment 2
Embodiment 2 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g benzene are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 98%.
Embodiment 3
Embodiment 3 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g benzene are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.76g (0.11mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 98%.
Embodiment 4
Embodiment 4 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g benzene are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 60 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 87%.
Embodiment 5
Embodiment 5 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g benzene are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 80 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 98%.
Embodiment 6
Embodiment 6 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g benzene are joined in reactor, and add 0.8gml tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 1 hour, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 78%.
Embodiment 7
Embodiment 7 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g benzene are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 3 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 96%.
Embodiment 8
Embodiment 8 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g ethylene dichloride are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 98%.
Embodiment 9
Embodiment 9 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 45g ethyl acetate are joined in reactor, and add 0.8g tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 98%.
Embodiment 10
Embodiment 10 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 35g ethyl acetate are joined in reactor, and add 1ml tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 93%.
Embodiment 11
Embodiment 11 concrete technologies are as follows:
Mechanical stirring, thermometer, reflux condensing tube, N are being housed
2in the dry four-hole boiling flask of 250ml of conduit, pass into drying nitrogen and get rid of the air in flask, 20.2g (0.1mol) diphenyl phosphate oxidation and 55g ethyl acetate are joined in reactor, and add 1ml tetrahydrofuran (THF) to cook phase-transfer catalyst, be warming up to again 60 ℃, then slowly add 12.2g (0.105mol) toxilic acid, keep 70 ℃ of temperature of reaction, react after 2 hours, filtration obtains white solid, obtain white powder by ice-cold benzene and tetrahydrofuran (THF) mixed solution washed twice and be product, productive rate is 96%.
Embodiment 12
Embodiment 12 is for to utilize fire retardant DPO-MA of the present invention to prepare the object lesson of halogen-free flame-retarded polyester composition, and concrete technology is as follows:
By 166g (1mol) pure terephthalic acid, 93g (1.5mol) ethylene glycol, 25.7g(9%wt) fire retardant DPO-MA puts in stainless steel cauldron together, passes into N
2be warming up to 230 ℃ and remain to esterification yield and reach 96%, then add 0.056g(0.02%wt) catalyst Ti acid butyl ester and 0.085g(0.03%wt) stablizer trimethyl phosphite 99, be warming up to again 270 ℃, in 45min, slowly decompression <10mmHg also keeps reaction 2h, obtains fire-resistant copolyesters ester composition.
Embodiment 13-16
The preparation method of embodiment 13-16 is as different from Example 12: in esterification process, the add-on of fire retardant DPO-MA is adjusted into 12%, 15%, 18%, 21%, and other are identical with embodiment 12.
Embodiment 17:
The preparation method of embodiment 17 is as different from Example 15: in slurry modulation process, the mol ratio of pure terephthalic acid and ethylene glycol is adjusted into 1.6, and other are identical with embodiment 15.
The contrast of above-described embodiment 12-17 performance is as shown in table 1:
The Performance Ratio of table 1 embodiment 12-17
In order to verify advantage of the present invention, the properties that table 1 has also been listed pure PET as a comparison.As can be seen from Table 1: compared with pure PET, not only have good flame retardant properties with the BACN DPO-MA flame retardant polyester composition of manufacture of the present invention, and mechanical property obtained good maintenance, the operability of carrying out downstream spinning is good; In the time of 1.75% left and right that phosphorus content is flame-proof copolyester, flame retardant rating reaches UL94V-0 level.