CN103276910B - Wallboard assembling robot - Google Patents

Wallboard assembling robot Download PDF

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Publication number
CN103276910B
CN103276910B CN201310187069.5A CN201310187069A CN103276910B CN 103276910 B CN103276910 B CN 103276910B CN 201310187069 A CN201310187069 A CN 201310187069A CN 103276910 B CN103276910 B CN 103276910B
Authority
CN
China
Prior art keywords
hanging basket
frame
lifting
guide rail
fixedly connected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201310187069.5A
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Chinese (zh)
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CN103276910A (en
Inventor
田定齐
游铎章
王银彬
周贵宝
张学午
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Furong New Building Materials Co Ltd
Original Assignee
Chengdu Furong New Building Materials Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Furong New Building Materials Co Ltd filed Critical Chengdu Furong New Building Materials Co Ltd
Priority to CN201310187069.5A priority Critical patent/CN103276910B/en
Publication of CN103276910A publication Critical patent/CN103276910A/en
Application granted granted Critical
Publication of CN103276910B publication Critical patent/CN103276910B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a wallboard assembling robot which comprises a vehicle frame (1). A lifting frame (2) is arranged in a guide rail A (7) of the vehicle frame (1), and a piston rod of a lifting hydraulic cylinder (9) is fixedly connected with the lifting frame (2). A sliding frame (3) is arranged in a guide rail B (10) of the lifting frame (2), and a lifting chain A (13) which is fixedly connected to a stand column (6) is fixedly connected with the sliding frame (3) by winding around a guiding chain wheel A (12) of the lifting frame (2). A lifting seat (4) is arranged in a guide rail C (14) of the sliding frame (3) in a sliding mode, and a lifting chain B (16) which is fixedly connected with the stand column (6) is fixedly connected with the lifting seat (4) by winding around a guiding chain wheel B (15) of the sliding frame (3). A hanging basket (5) is connected with the lifting seat (4). The wallboard assembling robot has the advantages of being capable of improving installation efficiency and degree of labor safety and reducing labor intensity, simple in structure, easy to maintain, convenient to operate, safe, reliable, and capable of achieving high lifting.

Description

Wallboard assembly robot
Technical field
The present invention relates to install board partition device, particularly wallboard assembly robot.
Background technology
Partition board is mainly used in middle-high building middle frame structure, frame structure, steel structure and brick and mixes the infilled wall changing frame construction.But current and that partition board is supporting installation machinery is perfect not enough, and cause current wallboard to install and still adopt manpower, installation rate is relatively slow, causes client to reduce the degree of recognition of partition board, have impact on the further genralrlization of partition board product to a certain extent; Meanwhile, along with the development of modern enterprise, with pure artificial installation, the epoch that labour is low pass by.Further, adopt artificial mounting cost very high, account for more than 30% of the whole selling price of wallboard, work efficiency is lower, and security risk is also larger.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, the wallboard assembly robot that a kind of structure is simple, save manually, raise the efficiency, realize height lifting is provided.
Object of the present invention is achieved through the following technical solutions: wallboard assembly robot, it comprises the vehicle frame that bottom is provided with road wheel, lifting frame, travelling carriage, elevating bracket and hanging basket, vehicle frame is provided with the column of two opposing parallel settings, the guide rail A that vertical direction extends is provided with in column, the both sides of lifting frame are all slided in the guide rail A of the column being arranged at correspondence with it, vehicle frame is fixedly installed the lifting hydraulic cylinder arranged along the direction being parallel to guide rail A, the piston rod of lifting hydraulic cylinder is fixedly connected with lifting frame, the guide rail B that vertical direction extends is provided with in the frame of lifting frame both sides, all slide and be arranged in guide rail B corresponding with it in the both sides of travelling carriage, the top of lifting frame is provided with jockey sprocket A, lifting chain A one end is fixedly connected on column, be fixedly connected with travelling carriage after the other end of lifting chain A walks around jockey sprocket A, the guide rail C that vertical direction extends is provided with in the frame of travelling carriage both sides, all slide and be arranged in guide rail C corresponding with it in the both sides of elevating bracket, the top of travelling carriage is provided with jockey sprocket B, lifting chain B one end is fixedly connected on column, be fixedly connected with elevating bracket after the other end of lifting chain B walks around jockey sprocket B, hanging basket is vertically arranged and is connected with elevating bracket by the mandrel being arranged at its inner surface, the surrounding of the external surface of hanging basket is provided with baffle plate, baffle plate is also provided with lock roller.
Described hanging basket inner surface is fixedly installed axle sleeve, and mandrel is installed in axle sleeve by bearing, the other end of mandrel by vertically disposed bearing pin and elevating bracket hinged.
Described hanging basket comprises the hanging basket frame on top and the hanging basket slide rail of bottom, hanging basket frame inside is provided with the groove coordinated with hanging basket slide rail, hanging basket slide rail slides and is arranged in the groove of hanging basket frame, and hanging basket frame and hanging basket slide rail are connected and fixed by set bolt, hanging basket frame is provided with overhead gage, right baffle-plate and right baffle plate, and a lock roller is all installed on overhead gage and between right baffle-plate and right baffle plate, hanging basket slide rail is provided with lower baffle plate, and the bottom of hanging basket slide rail is also provided with pulley.
The present invention has the following advantages: what the present invention mainly solved is in wallboard installation process, and the transport of wallboard, lifting, assembled labour use and labor safety problem, replaces artificial, improves and install effect and labor safety degree, reduce labour intensity with machinery.Structure of the present invention is simple, be easy to maintenances, convenient operation, safe and reliable, realize highly lifting, by the design of lift structure and lifting chain, achieve the multiplication of hoisting depth.
Present invention achieves and carry out partition board transport, lifting assembling by the present invention under manual operation, easy to operate, complete the on-site installation work of partition board.
Realize make-up machineryization operation, alleviate labor strength, reduce installation cost target, also reduce security risk.According to statistics, adopt artificial wallboard of installing can install about 20 square metres for each person every day, and adopt the present invention that wallboard about 40 square metres can be installed for each person every day, improve the efficiency of installation.By nearly 400,000 square metres of the current wallboard production line production and marketing of company, adopt mechanical erection wallboard every square metre can reduce by more than 2 yuan and labour cost is installed, then can reduce about 1,000,000 yuan of installation costs every year, remarkable in economical benefits.
By the present invention, improve wallboard installation efficiency, reduce security risk, facilitate wallboard and sell, wallboard industry size expands thereupon.Due to wallboard product mainly with industry, building castoff for raw material, belong to the energy-conserving product of comprehensive utilization of resources category.Along with the growth of wallboard scale, production capacity also expands thereupon, can dissolve more industry, building castoff, is beneficial to cleanly production, energy-saving and emission-reduction, environmental protection and waste utilization, develops a circular economy, comprehensive utilization of resources.Therefore, the present invention can promote the development of energy-saving and emission-reduction, recycling economy, has good social benefit.
The present invention is stable, safety, reliable, be beneficial to operation, be easy to maintenance.Achieve wallboard make-up machinery equalization, ensure that installation quality, improve installation efficiency, shorten the duration of a project, reduce installation cost, add Business Economic Benefit.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is plan structure schematic diagram of the present invention
In figure, 1-vehicle frame, 2-lifting frame, 3-travelling carriage, 4-elevating bracket, 5-hanging basket, 6-column, 7-guide rail A, 8-roller A, 9-lifting hydraulic cylinder, 10-guide rail B, 11-roller B, 12-jockey sprocket A, 13-lifting chain A, 14-guide rail C, 15-jockey sprocket B, 16-lifting chain B, 17-mandrel, 18-baffle plate, 19-locks roller, 20-axle sleeve, 21-bearing, 22-bearing pin, 23-hanging basket frame, 24-hanging basket slide rail, 25-pulley.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1 and Figure 2, wallboard assembly robot, it comprises bottom and is provided with the vehicle frame 1 of road wheel, lifting frame 2, travelling carriage 3, elevating bracket 4 and hanging basket 5, vehicle frame 1 is provided with the column 6 of two opposing parallel settings, the guide rail A7 that vertical direction extends is provided with in column 6, all slide in the guide rail A7 of the column 6 being arranged at correspondence with it in the both sides of lifting frame 2, the both sides of lifting frame 2 are provided with the roller A8 coordinated with guide rail A7, and roller A8 slides and is arranged in the guide rail A7 of respective side column 6, vehicle frame 1 is fixedly installed the lifting hydraulic cylinder 9 arranged along the direction being parallel to guide rail A7, the piston rod of lifting hydraulic cylinder 9 is fixedly connected with lifting frame 2, the guide rail B10 that vertical direction extends is provided with in the frame of lifting frame 2 both sides, all slide and be arranged in guide rail B10 corresponding with it in the both sides of travelling carriage 3, the both sides of travelling carriage 3 are provided with the roller B11 coordinated with guide rail B10, and roller B11 slides and is arranged in respective side guide rail B10, the top of lifting frame 2 is provided with jockey sprocket A12, lifting chain A13 one end is fixedly connected on column 6, be fixedly connected with travelling carriage 3 after the other end of lifting chain A13 walks around jockey sprocket A12, the guide rail C14 that vertical direction extends is provided with in the frame of travelling carriage 3 both sides, all slide and be arranged in guide rail C14 corresponding with it in the both sides of elevating bracket 4, the top of travelling carriage 3 is provided with jockey sprocket B15, lifting chain B16 one end is fixedly connected on column 6, be fixedly connected with elevating bracket 4 after the other end of lifting chain B16 walks around jockey sprocket B15, hanging basket 5 is vertically arranged and is connected with elevating bracket 4 by the mandrel 17 being arranged at its inner surface, the surrounding of the external surface of hanging basket 5 is provided with the baffle plate 18 of fixing wallboard, baffle plate 18 is also removably provided with the lock roller 19 preventing wallboard from dropping.
The top of hanging basket 5 inner surface is fixedly installed axle sleeve 20, and mandrel 17 is installed in axle sleeve 20 by bearing 21, and the other end of mandrel 17 is hinged with elevating bracket 4 by vertically disposed bearing pin 22.
Hanging basket 5 comprises the hanging basket frame 23 on top and the hanging basket slide rail 24 of bottom, hanging basket frame 23 inside is provided with the groove coordinated with hanging basket slide rail 24, hanging basket slide rail 24 slides and is arranged in the groove of hanging basket frame 23, and hanging basket frame 23 and hanging basket slide rail 24 are connected and fixed by set bolt, hanging basket frame 23 is provided with overhead gage, right baffle-plate and right baffle plate, and a lock roller 19 is all installed on overhead gage and between right baffle-plate and right baffle plate, hanging basket slide rail 24 is provided with lower baffle plate, and the bottom of hanging basket slide rail 24 is also provided with pulley 25.
The course of work of the present invention is as follows: open the lock roller 19 on hanging basket 5, wallboard is assemblied in hanging basket 5, and locate wallboard by hanging basket 5 overhead gage, now by pulley 25 and elevating bracket 4 common support hanging basket 5, then lock roller 19 is installed, wallboard is fixed in hanging basket 5, the setting of pulley 25 and mandrel 17 structure hinged with elevating bracket 4, facilitate hanging basket 5 to rotate around bearing pin 22, conveniently wallboard is installed.By road wheel band mobile robot, wallboard is transported to position to be installed afterwards, the piston rod of lifting hydraulic cylinder 9 stretches out, lifting frame 2 is driven to move up along guide rail A7, and then lifting frame 2 drives travelling carriage 3 to move up along guide rail B10 by lifting chain A13, and then travelling carriage 3 drives elevating bracket 4 to move up by lifting chain B16, elevating bracket 4 drives hanging basket 5 to rise by mandrel 17, realizes the lifting of wallboard.The stroke that the design of lifting structures makes the lifting height of wallboard compare lifting hydraulic cylinder 9 realizes the multiplication of lift height.Lock roller 19 is opened when being lifted to installation site, can install, because mandrel 17 is connected with the axle sleeve 20 be fixedly arranged on hanging basket 5 by bearing 21, make the wallboard in hanging basket 5 can around mandrel 17 Arbitrary Rotation in vertical plane, the structure that mandrel 17 is hinged with elevating bracket 4 simultaneously, also makes the wallboard in hanging basket 5 rotate around bearing pin 22, facilitates the installation of wallboard, reduce installation difficulty, widen the scope of application of robot.After being in place, the piston rod of lifting hydraulic cylinder 9 is regained, and hanging basket 5 falls.The present embodiment lift height can reach 6.3 meters.

Claims (3)

1. wallboard assembly robot, it is characterized in that: it comprises the vehicle frame (1) that bottom is provided with road wheel, lifting frame (2), travelling carriage (3), elevating bracket (4) and hanging basket (5), vehicle frame (1) is provided with the column (6) of two opposing parallel settings, the guide rail A(7 that vertical direction extends is provided with) in column (6), all slide and be arranged at the guide rail A(7 of column (6) corresponding with it in the both sides of lifting frame (2)) in, vehicle frame (1) is fixedly installed along being parallel to guide rail A(7) the lifting hydraulic cylinder (9) that arranges of direction, the piston rod of lifting hydraulic cylinder (9) is fixedly connected with lifting frame (2), the guide rail B(10 that vertical direction extends is provided with) in the frame of lifting frame (2) both sides, all slide and be arranged at guide rail B(10 corresponding with it in the both sides of travelling carriage (3)) in, the top of lifting frame (2) is provided with jockey sprocket A(12), lifting chain A(13) one end is fixedly connected on column (6), lifting chain A(13) the other end walk around jockey sprocket A(12) be fixedly connected with travelling carriage (3) afterwards, the guide rail C(14 that vertical direction extends is provided with) in the frame of travelling carriage (3) both sides, all slide and be arranged at guide rail C(14 corresponding with it in the both sides of elevating bracket (4)) in, the top of travelling carriage (3) is provided with jockey sprocket B(15), lifting chain B(16) one end is fixedly connected on column (6), lifting chain B(16) the other end walk around jockey sprocket B(15) be fixedly connected with elevating bracket (4) afterwards, hanging basket (5) is vertically arranged and is connected with elevating bracket (4) by the mandrel (17) being arranged at its inner surface, the surrounding of the external surface of hanging basket (5) is provided with baffle plate (18), baffle plate (18) is also provided with lock roller (19).
2. wallboard assembly robot according to claim 1, it is characterized in that: described hanging basket (5) inner surface is fixedly installed axle sleeve (20), mandrel (17) is installed in axle sleeve (20) by bearing (21), and the other end of mandrel (17) is hinged by vertically disposed bearing pin (22) and elevating bracket (4).
3. wallboard assembly robot according to claim 1, it is characterized in that: described hanging basket (5) comprises the hanging basket frame (23) on top and the hanging basket slide rail (24) of bottom, hanging basket frame (23) inside is provided with the groove coordinated with hanging basket slide rail (24), hanging basket slide rail (24) slides and is arranged in the groove of hanging basket frame (23), and hanging basket frame (23) and hanging basket slide rail (24) are connected and fixed by set bolt, (23) are provided with overhead gage with hanging basket frame, right baffle-plate and right baffle plate, and lock roller (19) is all installed on overhead gage and between right baffle-plate and right baffle plate, (24) are provided with lower baffle plate with hanging basket slide rail, the bottom of hanging basket slide rail (24) is also provided with pulley (25).
CN201310187069.5A 2013-05-20 2013-05-20 Wallboard assembling robot Expired - Fee Related CN103276910B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310187069.5A CN103276910B (en) 2013-05-20 2013-05-20 Wallboard assembling robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310187069.5A CN103276910B (en) 2013-05-20 2013-05-20 Wallboard assembling robot

Publications (2)

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CN103276910A CN103276910A (en) 2013-09-04
CN103276910B true CN103276910B (en) 2015-05-27

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104179357B (en) * 2014-08-29 2016-04-06 山东天意机械股份有限公司 Wallboard automatic installation apparatus
CN106223615B (en) * 2016-07-24 2018-07-24 上海绿地建设(集团)有限公司 A kind of full-automatic template fitting machine
CN106703425A (en) * 2016-12-21 2017-05-24 南通联泷建筑材料有限公司 Building assembly type wallboard installing machine
CN107366433B (en) * 2017-06-20 2018-05-18 河北卓达建材研究院有限公司 A kind of steel building Intelligent assembly system and its assembly method
CN110094070B (en) * 2019-05-29 2023-07-21 山西建设投资集团有限公司 Assembled ALC wallboard installation device
CN111101719B (en) * 2020-01-02 2020-08-11 桂林师范高等专科学校 Auxiliary robot is used in wallboard installation
CN111236661A (en) * 2020-03-09 2020-06-05 广东博智林机器人有限公司 Building board installation robot
CN112431409A (en) * 2020-11-10 2021-03-02 中土(苏州)工程建设有限公司 Formwork-supporting-free pressure jacking lifting equipment for windowsill of filler wall and construction process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4810151A (en) * 1988-04-01 1989-03-07 Shern R Garland Door transporting and mounting machine
CN2692266Y (en) * 2003-12-24 2005-04-13 贺绍瑜 Special installing machine for new type construction material hollow wall slat partition wall
CN2764861Y (en) * 2005-01-07 2006-03-15 尹宜孝 Light weight wallboard mounting machine
CN200985644Y (en) * 2006-03-22 2007-12-05 邰富刚 Wall ribbon board fitting machines
WO2009003247A1 (en) * 2007-07-05 2009-01-08 Lakakary Pty Ltd Panel handling apparatus and method for handling panels
CN203271158U (en) * 2013-05-20 2013-11-06 成都芙蓉新型建材有限公司 Wall board assembling robot

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4810151A (en) * 1988-04-01 1989-03-07 Shern R Garland Door transporting and mounting machine
CN2692266Y (en) * 2003-12-24 2005-04-13 贺绍瑜 Special installing machine for new type construction material hollow wall slat partition wall
CN2764861Y (en) * 2005-01-07 2006-03-15 尹宜孝 Light weight wallboard mounting machine
CN200985644Y (en) * 2006-03-22 2007-12-05 邰富刚 Wall ribbon board fitting machines
WO2009003247A1 (en) * 2007-07-05 2009-01-08 Lakakary Pty Ltd Panel handling apparatus and method for handling panels
CN203271158U (en) * 2013-05-20 2013-11-06 成都芙蓉新型建材有限公司 Wall board assembling robot

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Granted publication date: 20150527

Termination date: 20200520