Embodiment
Embodiment one: the anisotropic composite material that present embodiment a kind of is applied to spaceborne radar aerial panel is that aluminum matrix alloy is made by massfraction by the Pitch-Based Graphite Fibers reinforcement of 60% ~ 80%, the aluminum nitride particle of 4% ~ 6% and surplus.
Anisotropic matrix material prepared by the method for present embodiment has high-compactness, density can reach 99%, while the high longitudinal tensile strength of maintenance and high longitudinal thermal conductivity, improve transverse tensile strength and transverse thermal conductivity, its longitudinal tensile strength can reach 1130MPa, it is longitudinal that thermal conductivity can reach 320W/ (mK), transverse strength can reach 340MPa, transverse thermal conductivity can reach 210W/ (mK), excellent combination property, preparation method is simple, can be applicable to spaceborne radar aerial panel and preparation field thereof.
Embodiment two: present embodiment and embodiment one are that aluminum matrix alloy make by massfraction by the Pitch-Based Graphite Fibers reinforcement of 75%, the aluminum nitride particle of 5% and surplus unlike: this matrix material.Other step and parameter identical with embodiment one.
Embodiment three: present embodiment and embodiment one or two are that porosity is less than 8%, the Pitch-Based Graphite Fibers reinforcement of diameter 5 μm ~ 10 μm unlike: described Pitch-Based Graphite Fibers reinforcement, described aluminum nitride particle particle diameter 4 μm ~ 6 μm, described aluminum matrix alloy is Al-Mg alloy, and in wherein said Al-Mg alloy, the massfraction of Mg is 15% ~ 20%.Other step and parameter identical with embodiment one or two.
Embodiment four: a kind of preparation method being applied to the anisotropic composite material of spaceborne radar aerial panel of present embodiment carries out according to the following steps:
One, Pitch-Based Graphite Fibers reinforcement, the aluminum nitride particle of 4% ~ 6% and the aluminum matrix alloy of surplus of 60% ~ 80% is taken by massfraction;
Two, the aluminum nitride particle that step one takes is scattered in aqueous ethanolic solution, be configured to the aluminium nitride suspension that mass concentration is 60% ~ 80%, then be the Pitch-Based Graphite Fibers reinforcement surface that takes to step one of aluminium nitride suspension of 60% ~ 80% by mass concentration, air-dry under room temperature, obtain aluminium nitride coating Pitch-Based Graphite Fibers reinforcement;
Three, aluminium nitride coating Pitch-Based Graphite Fibers reinforcement step 2 obtained utilizes graphite jig to be fixed into tabular fibrous bundle, obtains fiber preform;
Four, first the fiber preform that step 3 obtains is transferred in steel die, and steel die inner cavity size and fiber preform fit like a glove, again the aluminum matrix alloy that step one takes is heated to 800 ~ 1000 DEG C, obtain aluminium alloy solution, then the aluminium alloy solution obtained is injected with in the steel die of fiber preform, under pressure is 70MPa ~ 80MPa, pressurize 4min ~ 6min, obtains matrix-precast body matrix material;
Five, in steel die, spray cooling fluid, make matrix-precast body matrix material with steel die with speed of cooling be 40 DEG C/min ~ 60 DEG C/min cooling, the demoulding after temperature is down to 150 ~ 250 DEG C, obtains anisotropic composite material.
The method of present embodiment adopts and first aluminum nitride particle is coated on Pitch-Based Graphite Fibers reinforcement surface, then the Pitch-Based Graphite Fibers reinforcement being coated with aluminium nitride is pressed into precast body, be injected with in the steel die of precast body after again aluminum matrix alloy being melted, that aluminium alloy solution remains at above precast body, by spraying cooling fluid, material is cooled fast with mould after compacting, obtain anisotropic matrix material, the anisotropic matrix material prepared by the method for present embodiment has high-compactness, density can reach 99%, while the high longitudinal tensile strength of maintenance and high longitudinal thermal conductivity, improve transverse tensile strength and transverse thermal conductivity, its longitudinal tensile strength can reach 1130MPa, longitudinal thermal conductivity can reach 320W/ (mK), transverse strength can reach 340MPa, transverse thermal conductivity can reach 210W/ (mK), excellent combination property, preparation method is simple, can be applicable to spaceborne radar aerial panel and preparation field thereof.
Embodiment five: present embodiment and embodiment four unlike: take Pitch-Based Graphite Fibers reinforcement, the aluminum nitride particle of 4% ~ 6% and the aluminum matrix alloy of surplus of 60% ~ 80% in step one by massfraction.Other step and parameter identical with embodiment four.
Embodiment six: present embodiment and embodiment four or five unlike: take Pitch-Based Graphite Fibers reinforcement, the aluminum nitride particle of 5% and the aluminum matrix alloy of surplus of 75% in step one by massfraction.Other step and parameter identical with embodiment four or five.
Embodiment seven: one of present embodiment and embodiment four to six are that porosity is less than 8%, the Pitch-Based Graphite Fibers reinforcement of diameter 5 μm ~ 10 μm unlike: the Pitch-Based Graphite Fibers reinforcement described in step one, described aluminum nitride particle particle diameter 4 μm ~ 6 μm, described aluminum matrix alloy is Al-Mg alloy, and in wherein said Al-Mg alloy, the massfraction of Mg is 15% ~ 20%.Other step and parameter identical with one of embodiment four to six.
Embodiment eight: one of present embodiment and embodiment four to seven unlike: be configured to the aluminium nitride suspension that mass concentration is 70% ~ 75% in step 2.Other step and parameter identical with one of embodiment four to seven.
Embodiment nine: one of present embodiment and embodiment four to eight unlike: in step 4, the aluminum matrix alloy that step one takes is heated to 900 DEG C, under pressure is 75MPa, pressurize 5min.Other step and parameter identical with one of embodiment four to eight.
Embodiment ten: one of present embodiment and embodiment four to nine unlike: be that 50 DEG C/min cools with speed of cooling in step 5, the demoulding after temperature is down to 200 DEG C.Other step and parameter identical with one of embodiment four to nine.
With following verification experimental verification beneficial effect of the present invention:
Test one: a kind of preparation method being applied to the anisotropic composite material of spaceborne radar aerial panel carries out according to the following steps:
One, Pitch-Based Graphite Fibers reinforcement, the aluminum nitride particle of 5% and the aluminum matrix alloy of surplus of 60% is taken by massfraction; Wherein Pitch-Based Graphite Fibers reinforcement porosity is 5%, mean diameter is the Pitch-Based Graphite Fibers reinforcement of 7 μm, described aluminum nitride particle median size is 5 μm, described aluminum matrix alloy is Al-Mg alloy, and in wherein said Al-Mg alloy, the mass percentage of Mg is 15%;
Two, the aluminum nitride particle that step one takes is scattered in aqueous ethanolic solution, be configured to the aluminium nitride suspension that mass concentration is 70%, then be that the aluminium nitride suspension of 70% is to Pitch-Based Graphite Fibers reinforcement surface by mass concentration, air-dry under room temperature, obtain aluminium nitride coating Pitch-Based Graphite Fibers reinforcement, the massfraction of wherein said aqueous ethanolic solution is 60%;
Three, aluminium nitride coating Pitch-Based Graphite Fibers reinforcement step 2 obtained utilizes graphite jig to be fixed into tabular fibrous bundle, obtains the fiber preform of 150mm × 20mm × 15mm;
Four, first the fiber preform that step 3 obtains is transferred in steel die, and steel die inner cavity size and fiber preform fit like a glove, again the aluminum matrix alloy that step one takes is heated to 900 DEG C, obtain aluminium alloy solution, then the aluminium alloy solution obtained is injected with in the steel die of fiber preform, under pressure is 70MPa, pressurize 5min, obtains matrix-precast body matrix material;
Five, in steel die, spray cooling fluid, make matrix-precast body matrix material be that 50 DEG C/min cools with steel die with speed of cooling, temperature takes out material after being down to 200 DEG C, obtains anisotropic composite material.
Employing model is that the electronic universal drawing machine of Instron-5569 carries out comprehensive mechanical property detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its along fiber transverse tensile strength be 242MPa, be 870MPa along fiber longitudinal tensile strength, Young's modulus is 152GPa, comprehensive mechanical property is excellent.
Adopt model to be that the laser heat conducting instrument of LFA447 carries out thermal conductivity detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its be 152W (m along fiber transverse thermal conductivity
-1k
-1), be 320W (m along the longitudinal thermal conductivity of fiber
-1k
-1), comprehensive thermal conductance excellent performance.
The anisotropic composite material density using Archimedes drainage to measure this test to obtain, and anisotropic composite material density that this test obtains is 99.8% to utilize mixing rule to calculate.
Test two: a kind of preparation method being applied to the anisotropic composite material of spaceborne radar aerial panel carries out according to the following steps:
One, Pitch-Based Graphite Fibers reinforcement, the aluminum nitride particle of 5% and the aluminum matrix alloy of surplus of 75% is taken by massfraction; Wherein Pitch-Based Graphite Fibers reinforcement porosity is 6%, mean diameter is the Pitch-Based Graphite Fibers reinforcement of 7 μm, described aluminum nitride particle median size is 4 μm, described aluminum matrix alloy is Al-Mg alloy, and in wherein said Al-Mg alloy, the mass percentage of Mg is 17%;
Two, the aluminum nitride particle that step one takes is scattered in aqueous ethanolic solution, be configured to the aluminium nitride suspension that mass concentration is 75%, then be that the aluminium nitride suspension of 75% is to Pitch-Based Graphite Fibers reinforcement surface by mass concentration, air-dry under room temperature, obtain aluminium nitride coating Pitch-Based Graphite Fibers reinforcement, the massfraction of wherein said aqueous ethanolic solution is 60%;
Three, aluminium nitride coating Pitch-Based Graphite Fibers reinforcement step 2 obtained utilizes graphite jig to be fixed into tabular fibrous bundle, obtains the fiber preform of 150mm × 20mm × 15mm;
Four, first the fiber preform that step 3 obtains is transferred in steel die, and steel die inner cavity size and fiber preform fit like a glove, again the aluminum matrix alloy that step one takes is heated to 900 DEG C, obtain aluminium alloy solution, then the aluminium alloy solution obtained is injected with in the steel die of fiber preform, under pressure is 75MPa, pressurize 5min, obtains matrix-precast body matrix material;
Five, in steel die, spray cooling fluid, make matrix-precast body matrix material be that 50 DEG C/min cools with steel die with speed of cooling, temperature takes out material after being down to 200 DEG C, obtains anisotropic composite material.
Employing model is that the electronic universal drawing machine of Instron-5569 carries out comprehensive mechanical property detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its along fiber transverse tensile strength be 271MPa, be 930MPa along fiber longitudinal tensile strength, Young's modulus is 173GPa, comprehensive mechanical property is excellent.
Adopt model to be that the laser heat conducting instrument of LFA447 carries out thermal conductivity detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its be 168W (m along fiber transverse thermal conductivity
-1k
-1), be 287W (m along the longitudinal thermal conductivity of fiber
-1k
-1), comprehensive thermal conductance excellent performance.
The anisotropic composite material density using Archimedes drainage to measure this test to obtain, and anisotropic composite material density that this test obtains is 99.2% to utilize mixing rule to calculate.
Test three: a kind of preparation method being applied to the anisotropic composite material of spaceborne radar aerial panel carries out according to the following steps:
One, Pitch-Based Graphite Fibers reinforcement, the aluminum nitride particle of 5% and the aluminum matrix alloy of surplus of 80% is taken by massfraction; Wherein Pitch-Based Graphite Fibers reinforcement porosity is 5%, mean diameter is the Pitch-Based Graphite Fibers reinforcement of 7 μm, described aluminum nitride particle median size is 5 μm, described aluminum matrix alloy is Al-Mg alloy, and in wherein said Al-Mg alloy, the mass percentage of Mg is 20%;
Two, the aluminum nitride particle that step one takes is scattered in aqueous ethanolic solution, be configured to the aluminium nitride suspension that mass concentration is 75%, then be that the aluminium nitride suspension of 75% is to Pitch-Based Graphite Fibers reinforcement surface by mass concentration, air-dry under room temperature, obtain aluminium nitride coating Pitch-Based Graphite Fibers reinforcement, the massfraction of wherein said aqueous ethanolic solution is 60%;
Three, aluminium nitride coating Pitch-Based Graphite Fibers reinforcement step 2 obtained utilizes graphite jig to be fixed into tabular fibrous bundle, obtains the fiber preform of 150mm × 20mm × 15mm;
Four, first the fiber preform that step 3 obtains is transferred in steel die, and steel die inner cavity size and fiber preform fit like a glove, again the aluminum matrix alloy that step one takes is heated to 900 DEG C, obtain aluminium alloy solution, then the aluminium alloy solution obtained is injected with in the steel die of fiber preform, under pressure is 75MPa, pressurize 5min, obtains matrix-precast body matrix material;
Five, in steel die, spray cooling fluid, make matrix-precast body matrix material be that 50 DEG C/min cools with steel die with speed of cooling, temperature takes out material after being down to 200 DEG C, obtains anisotropic composite material.
Employing model is that the electronic universal drawing machine of Instron-5569 carries out comprehensive mechanical property detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its along fiber transverse tensile strength be 309MPa, be 1012MPa along fiber longitudinal tensile strength, Young's modulus is 173GPa, comprehensive mechanical property is excellent.
Adopt model to be that the laser heat conducting instrument of LFA447 carries out thermal conductivity detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its be 189W (m along fiber transverse thermal conductivity
-1k
-1), be 241W (m along the longitudinal thermal conductivity of fiber
-1k
-1), comprehensive thermal conductance excellent performance.
The anisotropic composite material density using Archimedes drainage to measure this test to obtain, and anisotropic composite material density that this test obtains is 99.0% to utilize mixing rule to calculate.
Test four: a kind of preparation method being applied to the anisotropic composite material of spaceborne radar aerial panel carries out according to the following steps:
One, Pitch-Based Graphite Fibers reinforcement, the aluminum nitride particle of 5% and the aluminum matrix alloy of surplus of 80% is taken by massfraction; Wherein Pitch-Based Graphite Fibers reinforcement porosity is 6%, mean diameter is the Pitch-Based Graphite Fibers reinforcement of 6 μm, described aluminum nitride particle median size is 4 μm, described aluminum matrix alloy is Al-Mg alloy, and in wherein said Al-Mg alloy, the mass percentage of Mg is 20%;
Two, the aluminum nitride particle that step one takes is scattered in aqueous ethanolic solution, be configured to the aluminium nitride suspension that mass concentration is 70%, then be that the aluminium nitride suspension of 70% is to Pitch-Based Graphite Fibers reinforcement surface by mass concentration, air-dry under room temperature, obtain aluminium nitride coating Pitch-Based Graphite Fibers reinforcement, the massfraction of wherein said aqueous ethanolic solution is 60%;
Three, aluminium nitride coating Pitch-Based Graphite Fibers reinforcement step 2 obtained utilizes graphite jig to be fixed into tabular fibrous bundle, obtains the fiber preform of 150mm × 20mm × 15mm;
Four, first the fiber preform that step 3 obtains is transferred in steel die, and steel die inner cavity size and fiber preform fit like a glove, again the aluminum matrix alloy that step one takes is heated to 900 DEG C, obtain aluminium alloy solution, then the aluminium alloy solution obtained is injected with in the steel die of fiber preform, under pressure is 80MPa, pressurize 5min, obtains matrix-precast body matrix material;
Five, in steel die, spray cooling fluid, make matrix-precast body matrix material be that 50 DEG C/min cools with steel die with speed of cooling, temperature takes out material after being down to 200 DEG C, obtains anisotropic composite material.
Employing model is that the electronic universal drawing machine of Instron-5569 carries out comprehensive mechanical property detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its along fiber transverse tensile strength be 340MPa, be 1130MPa along fiber longitudinal tensile strength, Young's modulus is 188GPa, comprehensive mechanical property is excellent.
Adopt model to be that the laser heat conducting instrument of LFA447 carries out thermal conductivity detection to the anisotropic composite material that this test obtains, obtain this test anisotropic composite material its be 210W (m along fiber transverse thermal conductivity
-1k
-1), be 265W (m along the longitudinal thermal conductivity of fiber
-1k
-1), comprehensive thermal conductance excellent performance.
The anisotropic composite material density using Archimedes drainage to measure this test to obtain, and anisotropic composite material density that this test obtains is 99.0% to utilize mixing rule to calculate.