CN103265256A - Non-dispersible underwater fast-setting inorganic grouting material and preparation method thereof - Google Patents

Non-dispersible underwater fast-setting inorganic grouting material and preparation method thereof Download PDF

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CN103265256A
CN103265256A CN2013101698942A CN201310169894A CN103265256A CN 103265256 A CN103265256 A CN 103265256A CN 2013101698942 A CN2013101698942 A CN 2013101698942A CN 201310169894 A CN201310169894 A CN 201310169894A CN 103265256 A CN103265256 A CN 103265256A
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water
disperse
reducing agent
injecting paste
soon
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CN103265256B (en
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桑国臣
朱轶韵
张浩博
赵钦
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Mou Weichao
Wang Xinye
Zhang Zhongbao
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Xian University of Technology
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Abstract

The invention discloses a non-dispersible underwater fast-setting inorganic grouting material. The material comprises 75.0-80.0mass% of P.O42.5R ordinary Portland cement, 5.0-10.0mass% of CA50 aluminate cement, 2.0-5.0mass% of anhydrous gypsum, 0.6-1.2mass% of a high-efficiency water reducer, 3.0-7.0mass% of sodium carbonate, 4.0-8.0mass% of white lime powder, and 0.4-0.8mass% of a flocculating agent, and the sum of the content percentages of the above components is 100%. The invention also discloses a preparation method of the material and a use method of the material. Problems comprising long setting time, slow stone forming speed and low hardening strength of current inorganic grouting materials are solved.

Description

Do not disperse to coagulate soon inorganic injecting paste material of type and preparation method thereof under water
Technical field
The invention belongs to civil construction material technology field, relate to and do not disperse to coagulate soon inorganic injecting paste material of type and preparation method thereof under water.
Background technology
Relatively with organic materials, inorganic injecting paste material have environmental protection, low cost, durable, with technical feature advantages such as the matrix consistency is good, by a class injecting paste material of extensive usefulness.But general inorganic injecting paste material as mortar, cement list liquid slurry etc., is directly built under rich water condition or during pouring construction, can produce usually that segregation, slurry run off, problems such as intensity falls sharply, contaminate environment.Therefore, adopt the key of not disperseing injecting paste material to become this type of engineering problem of solution under water.At present, the slip casting material that do not disperse under water commonly used mainly is by adding organic polymer coargulator, improve injecting paste material flocculation, protect and mould ability, make material obtain under water not dispersing property.But organic polymer coargulator also can cause prolonging injecting paste material time of coagulation, the calculus rate is low excessively in the performance throwing out, thereby the anti-dispersive ability of the material that weakened has reduced the efficient of mortar depositing construction.The Grouting engineering of, snap cure rapidly solidified for requiring particularly, the application of this type of material is restricted.
Document 1 discloses a kind of underwater grouting material (application number: 200610033878.0 of cement concrete, publication number: 101024567, open day: 2007-08-29), this invention is as gelling material with ordinary Portland cement, polyacrylamide flocculant by adding 0.033%-0.1% obtains the performance of anti-water-dispersion in addition modification of material.The setting and harden speed of silicate cement own is slower, and the delayed coagulation of polyacrylamide in addition makes that the time of coagulation of injecting paste material is long, so it can not or have under the condition of coagulating fast hard requirement soon at moving water and uses.
Document 2 " the novel application of material in Donghai Bridge that do not disperse under water to be in the milk " (Chen Jian, village heroes, Lu Anqi etc. concrete and cement products .2004(3): 18-20) a kind of grouting material that do not disperse is under water disclosed.This grouting material is to be made of silicate cement, river sand and concrete underwater undispersing agent, and the intensity better, mobile better, 28 days of the anti-dispersiveness when water cement ratio is 0.5 in hydrostatic can reach 22.6MPa, but its final setting time reaches 16h30min.Long time of coagulation, make this material in circumstance of flowing water, construct, and require to use under the rapidly solidified condition to have tangible limitation.
Document 3 " the novel material application in karst reservoir impervious leakage-stopping does not under water disperse to be in the milk " (" Liang Xuewen, Li Shangyou. Guangxi hydropower .2008(3): 5-7. ") in a kind of novel injection material that do not disperse is under water disclosed.This grouting material is to be made of cement, modified polyvinyl alcohol, water glass, flyash, has good dispersive ability not under water.By ratio optimization, this material can obtain good gel time adjustability, i.e. gel time 1min-700min, and the calculus time of material is shorter, is generally 1h~24h.The gelation time adjustability that this material is stronger has broken through traditional inorganic grouting material in the deficiency aspect time of coagulation, for the widespread use of inorganic grouting material in the impervious leakage-stopping engineering, has established material foundation.But because the restriction that constituted by the material prescription, this grouting material does not have performance advantage aspect intensity, show that mainly intensity is low and tempo is slow, provide test result as can be known from document, the 28d intensity of most of prescriptions is lower than 10MPa, lower intensity level makes the application of aspects such as this material is repaired under water, fixed filling, engineering protection be restricted.
Summary of the invention
The object of the present invention is to provide a kind of inorganic injecting paste material of type that do not disperse to coagulate soon under water, to solve the problem that time of coagulation is long, calculus speed is slow, hardening strength is low that existing inorganic injecting paste material exists.
The present invention also aims to, provide the present invention not disperse to coagulate soon the preparation method of the inorganic injecting paste material of type under water.
First kind of technical scheme of the present invention is, do not disperse to coagulate soon the inorganic injecting paste material of type under water, be made up of following raw material by mass percentage: P.O42.5R ordinary Portland cement 75.0%~80.0%, CA50 aluminate cement 5.0%~10.0%, dehydrated gyp-2.0%~5.0%, high efficiency water reducing agent 0.6%~1.2%, soda ash 3.0%~7.0%, dry hydrate 4.0%~8.0%, flocculation agent 0.4%~0.8%, above components contents per-cent summation is 100%.
The characteristics of first kind of technical scheme of the present invention also are,
All components in the prescription is pulvis, and the particle diameter of pulvis all is not more than 80 μ m.
Flocculation agent is any one in Natvosol or the Vltra tears, and its molecular weight all is not less than 100,000.
High efficiency water reducing agent is any one in naphthalenesulfonate series high-efficiency water-reducing agent, polycarboxylic acid series high efficiency water reducing agent or the sulfamate series high-efficiency water-reducing agent, and its water-reducing rate all is not less than 15%.
Second kind of technical scheme of the present invention is that the aforesaid preparation method who does not disperse to coagulate soon the inorganic injecting paste material of type under water is characterized in that, specifically implements according to following steps:
Step 1, take by weighing P.O42.5R ordinary Portland cement 75.0%~80.0%, CA50 aluminate cement 5.0%~10.0%, dehydrated gyp-2.0%~5.0%, high efficiency water reducing agent 0.6%~1.2%, soda ash 3.0%~7.0%, dry hydrate 4.0%~8.0%, flocculation agent 0.4%~0.8% by mass percentage respectively, above components contents per-cent summation is 100%.
Step 2 with all material that takes by weighing in the step 1, adds in the stirrer, evenly stirs, treat that material fully mixes after, namely make the present invention and do not disperse to coagulate soon the inorganic injecting paste material of type under water.
The characteristics of second kind of technical scheme of the present invention also are,
The all components that takes by weighing in the step 1 is pulvis, and the particle diameter of pulvis all is not more than 80 μ m.
Flocculation agent in the step 1 is any one in Natvosol or the Vltra tears, and its molecular weight all is not less than 100,000.
High efficiency water reducing agent in the step 1 is any one in naphthalenesulfonate series high-efficiency water-reducing agent, polycarboxylic acid series high efficiency water reducing agent or the sulfamate series high-efficiency water-reducing agent, and its water-reducing rate all is not less than 15%.
The invention has the beneficial effects as follows, the inorganic injecting paste material of type with fixed attention that do not disperse under water soon of the present invention, meet that water is not emanated, do not disperseed under water, time of coagulation weak point, calculus efficient height, hardening strength can reach more than the 20MPa, can be under water purification, moving water condition direct pouring construction, can be widely used in reparation, leak stopping, filling, protection of underwater engineering etc., the preparation technology of material is simple, cost is low, technical economic benefit is remarkable, has solved the problem that time of coagulation is long, calculus speed is slow, hardening strength is low that existing inorganic injecting paste material exists.
Embodiment
The present invention is described in detail below in conjunction with embodiment.
The invention provides a kind of inorganic injecting paste material of type and preparation method thereof that do not disperse to coagulate soon under water, be made up of following raw material by mass percentage: P.O42.5R ordinary Portland cement 75.0%~80.0%, CA50 aluminate cement 5.0%~10.0%, dehydrated gyp-2.0%~5.0%, high efficiency water reducing agent 0.6%~1.2%, soda ash 3.0%~7.0%, dry hydrate 4.0%~8.0%, flocculation agent 0.4%~0.8%, above components contents per-cent summation is 100%.
Wherein, high efficiency water reducing agent is any one in naphthalenesulfonate series high-efficiency water-reducing agent, polycarboxylic acid series high efficiency water reducing agent or the sulfamate series high-efficiency water-reducing agent, and its water-reducing rate all is not less than 15%; Flocculation agent is any one in Natvosol or the Vltra tears, and its molecular weight all is not less than 100,000; All components in the prescription is pulvis, and the particle diameter of pulvis all is not more than 80 μ m.
After the present invention does not disperse soon to coagulate the inorganic injecting paste material of type under water and adds water and mix and stir, make mix form stable spatial flexible network structure, improve slurry force of cohesion, thereby make slurry obtain the performance of not disperseing under water.Simultaneously, after adding water and mixing and stirring, other compositions in the prescription begin dissolving and hydration reaction fast, and in the inner hydration reaction mechanism of mutually promoting that forms of slurry, make paste materials generate densest crystals such as ettringite, calcium carbonate in the short period of time, impel the setting and harden of material to accelerate, improve the calculus efficient of injecting paste material.The intensity of material is mainly provided by the formed induration of the multiple hydrated product of the ettringite that generates, calcium carbonate and silicate cement.The present invention does not disperse soon to coagulate the inorganic injecting paste material of type under water, has both had under water not dispersing property, has fast, the calculus characteristics early of condensing again, and early strength and later strength are all higher.
The present invention also provides the aforesaid preparation method who does not disperse to coagulate soon the inorganic injecting paste material of type under water, specifically implements according to the following steps,
Step 1, take by weighing P.O42.5R ordinary Portland cement 75.0%~80.0%, CA50 aluminate cement 5.0%~10.0%, dehydrated gyp-2.0%~5.0%, high efficiency water reducing agent 0.6%~1.2%, soda ash 3.0%~7.0%, dry hydrate 4.0%~8.0%, flocculation agent 0.4%~0.8% by mass percentage respectively, above components contents per-cent summation is 100%.
Step 2 with all material that takes by weighing in the step 1, adds in the stirrer, evenly stirs, treat that material fully mixes after, namely make the present invention and do not disperse to coagulate soon the inorganic injecting paste material of type under water.
Wherein, the high efficiency water reducing agent in the step 1 is any one in naphthalenesulfonate series high-efficiency water-reducing agent, polycarboxylic acid series high efficiency water reducing agent or the sulfamate series high-efficiency water-reducing agent, and its water-reducing rate all is not less than 15%; Flocculation agent is any one in Natvosol or the Vltra tears, and its molecular weight all is not less than 100,000; All components in the prescription is pulvis, and the particle diameter of pulvis all is not more than 80 μ m.
The using method that the present invention does not disperse soon to coagulate the inorganic injecting paste material of type under water is, the present invention do not disperseed to coagulate the inorganic injecting paste material of type soon under water put into slip casting machine, and be that the ratio of 0.50:1~0.55:1 adds water and mixes and stirs according to water material mass ratio, and the marginal not slurry is mixed and stirred on the limit.
Embodiment 1:
Take by weighing P.O42.5R ordinary Portland cement 75.0%, CA50 aluminate cement 10.0%, dehydrated gyp-3.0%, naphthalenesulfonate series high-efficiency water-reducing agent 0.8%, soda ash 5.5%, dry hydrate 5%, Natvosol 0.7% by mass percentage respectively; Wherein the water-reducing rate of naphthalenesulfonate series high-efficiency water-reducing agent is 18%, and the molecular weight of Natvosol is 200,000, and the particle diameter of all components in the prescription all is not more than 70 μ m; With all material that takes by weighing, add in the stirrer, evenly stir, treat that material fully mixes after, namely make the present invention and do not disperse to coagulate soon the inorganic injecting paste material of type under water.
Embodiment 2:
Take by weighing P.O42.5R ordinary Portland cement 77%, CA50 aluminate cement 8%, dehydrated gyp-4.0%, sulfamate series high-efficiency water-reducing agent 0.7%, soda ash 5.0%, dry hydrate 4.5%, Vltra tears 0.8% by mass percentage respectively; Wherein the water-reducing rate of sulfamate series high-efficiency water-reducing agent is 20%, and the molecular weight of Vltra tears is 150,000, and the particle diameter of all components in the prescription all is not more than 75 μ m; With all material that takes by weighing, add in the stirrer, evenly stir, treat that material fully mixes after, namely make the present invention and do not disperse to coagulate soon the inorganic injecting paste material of type under water.
Embodiment 3:
Take by weighing P.O42.5R ordinary Portland cement 80.0%, CA50 aluminate cement 5.0%, dehydrated gyp-5.0%, polycarboxylic acid series high efficiency water reducing agent 0.6%, soda ash 4.0%, dry hydrate 4.7%, Natvosol 0.7% by mass percentage respectively; Wherein the water-reducing rate of polycarboxylic acid series high efficiency water reducing agent is 25%, and the molecular weight of Natvosol is 120,000, and the particle diameter of all components in the prescription all is not more than 60 μ m; With all material that takes by weighing, add in the stirrer, evenly stir, treat that material fully mixes after, namely make the present invention and do not disperse to coagulate soon the inorganic injecting paste material of type under water.
Above-described embodiment gained does not disperse soon to coagulate the inorganic injecting paste material of type under water, is that the ratio of 1:2 is mixed with water according to water material mass ratio all, tests the experimental data that obtains referring to table 1:
The salient features of table 1 embodiment
Figure BDA00003167087500071
As can be seen from Table 1, the present invention does not disperse to coagulate soon the inorganic injecting paste material of type under water, slurry force of cohesion height, thixotropy after adding water and mixing and stirring are good, has good anti-dispersiveness under water, and time of coagulation is short, and its presetting period is 3min~5min, and first final setting time is short at interval, sclerosis is fast, hour intensity height; Under the room temperature curing in water, the ultimate compression strength of 1h can reach 1.5MPa~4.0MPa, and 2h ultimate compression strength can reach 2.5MPa~5.4MPa, and intensity can reach 15MPa~20MPa in 24 hours; Not retraction of stable long-term strength of the present invention, the calculus body has microdilatancy, and the vertical rate of expansion of 1d is 0.028%-0.045%,
The inorganic injecting paste material of type with fixed attention that do not disperse under water soon of the present invention, meet that water is not emanated, do not disperseed under water, time of coagulation weak point, calculus efficient height, hardening strength height, can be under water purification, moving water condition direct pouring construction, can be widely used in reparation, leak stopping, filling, protection of underwater engineering etc., the preparation technology of material is simple, cost is low, technical economic benefit is remarkable, has solved the problem that time of coagulation is long, calculus speed is slow, hardening strength is low that existing inorganic injecting paste material exists.

Claims (8)

1. do not disperse to coagulate soon the inorganic injecting paste material of type under water, it is characterized in that, be made up of following raw material by mass percentage: P.O42.5R ordinary Portland cement 75.0%~80.0%, CA50 aluminate cement 5.0%~10.0%, dehydrated gyp-2.0%~5.0%, high efficiency water reducing agent 0.6%~1.2%, soda ash 3.0%~7.0%, dry hydrate 4.0%~8.0%, flocculation agent 0.4%~0.8%, above components contents per-cent summation is 100%.
2. the inorganic injecting paste material of type with fixed attention that do not disperse under water soon as claimed in claim 1 it is characterized in that all components in the described prescription is pulvis, and the particle diameter of pulvis all is not more than 80 μ m.
3. the inorganic injecting paste material of type with fixed attention that do not disperse under water soon as claimed in claim 1 is characterized in that described flocculation agent is any one in Natvosol or the Vltra tears, and its molecular weight all is not less than 100,000.
4. as claimed in claim 1ly do not disperse soon to coagulate the inorganic injecting paste material of type under water, it is characterized in that, described high efficiency water reducing agent is any one in naphthalenesulfonate series high-efficiency water-reducing agent, polycarboxylic acid series high efficiency water reducing agent or the sulfamate series high-efficiency water-reducing agent, and its water-reducing rate all is not less than 15%.
5. the described preparation method who does not disperse to coagulate soon the inorganic injecting paste material of type under water of claim 1 is characterized in that, specifically implements according to following steps:
Step 1, take by weighing P.O42.5R ordinary Portland cement 75.0%~80.0%, CA50 aluminate cement 5.0%~10.0%, dehydrated gyp-2.0%~5.0%, high efficiency water reducing agent 0.6%~1.2%, soda ash 3.0%~7.0%, dry hydrate 4.0%~8.0%, flocculation agent 0.4%~0.8% by mass percentage respectively, above components contents per-cent summation is 100%;
Step 2 with all material that takes by weighing in the step 1, adds in the stirrer, evenly stirs, treat that material fully mixes after, namely make the present invention and do not disperse to coagulate soon the inorganic injecting paste material of type under water.
6. the preparation method who does not disperse to coagulate soon the inorganic injecting paste material of type under water as claimed in claim 5 it is characterized in that all components that takes by weighing in the step 1 is pulvis, and the particle diameter of pulvis all is not more than 80 μ m.
7. the preparation method who does not disperse to coagulate soon the inorganic injecting paste material of type under water as claimed in claim 5 is characterized in that flocculation agent described in the step 1 is any one in Natvosol or the Vltra tears, and its molecular weight all is not less than 100,000.
8. the preparation method who does not disperse soon to coagulate the inorganic injecting paste material of type under water as claimed in claim 5, it is characterized in that, high efficiency water reducing agent described in the step 1 is any one in naphthalenesulfonate series high-efficiency water-reducing agent, polycarboxylic acid series high efficiency water reducing agent or the sulfamate series high-efficiency water-reducing agent, and its water-reducing rate all is not less than 15%.
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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN105622006A (en) * 2015-12-14 2016-06-01 江苏苏博特新材料股份有限公司 Low-temperature early-strength high-strength underwater grouting material
CN107010892A (en) * 2017-04-07 2017-08-04 俞家欢 It is a kind of not disperse fast hard cement-base composite material of rapid hardening and its preparation method and application under water
CN107298564A (en) * 2016-12-02 2017-10-27 徐州中联混凝土有限公司 It is a kind of not disperse contraction-free grouting concrete under water
CN111072366A (en) * 2019-12-30 2020-04-28 浙江斯力柯新材料科技有限公司 Inorganic grouting material capable of stopping open water and reinforcing structure and preparation method and application thereof
CN111777389A (en) * 2020-06-29 2020-10-16 中国铁道科学研究院集团有限公司铁道建筑研究所 Quick-setting adjustable cement-based underwater anti-dispersion ultrafast hard grouting material, preparation method and application
CN113816701A (en) * 2021-09-03 2021-12-21 宿州市健生矿山设备有限公司 Aluminate and portland cement based double-liquid grouting material and preparation method thereof

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105622006A (en) * 2015-12-14 2016-06-01 江苏苏博特新材料股份有限公司 Low-temperature early-strength high-strength underwater grouting material
CN105622006B (en) * 2015-12-14 2018-05-04 江苏苏博特新材料股份有限公司 A kind of low-temperature high-early strength high-strength underwater grouting material
CN107298564A (en) * 2016-12-02 2017-10-27 徐州中联混凝土有限公司 It is a kind of not disperse contraction-free grouting concrete under water
CN107010892A (en) * 2017-04-07 2017-08-04 俞家欢 It is a kind of not disperse fast hard cement-base composite material of rapid hardening and its preparation method and application under water
CN111072366A (en) * 2019-12-30 2020-04-28 浙江斯力柯新材料科技有限公司 Inorganic grouting material capable of stopping open water and reinforcing structure and preparation method and application thereof
CN111072366B (en) * 2019-12-30 2022-03-04 苏州佳固士新材料科技有限公司 Inorganic grouting material capable of stopping open water and reinforcing structure and preparation method and application thereof
CN111777389A (en) * 2020-06-29 2020-10-16 中国铁道科学研究院集团有限公司铁道建筑研究所 Quick-setting adjustable cement-based underwater anti-dispersion ultrafast hard grouting material, preparation method and application
CN111777389B (en) * 2020-06-29 2022-04-15 中国铁道科学研究院集团有限公司铁道建筑研究所 Quick-setting adjustable cement-based underwater anti-dispersion ultrafast hard grouting material, preparation method and application
CN113816701A (en) * 2021-09-03 2021-12-21 宿州市健生矿山设备有限公司 Aluminate and portland cement based double-liquid grouting material and preparation method thereof

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