CN103264426A - Full automatic wood processor - Google Patents
Full automatic wood processor Download PDFInfo
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- CN103264426A CN103264426A CN2013102280746A CN201310228074A CN103264426A CN 103264426 A CN103264426 A CN 103264426A CN 2013102280746 A CN2013102280746 A CN 2013102280746A CN 201310228074 A CN201310228074 A CN 201310228074A CN 103264426 A CN103264426 A CN 103264426A
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Abstract
The invention relates to a full automatic wood processor, relates to a wood processing machine, and provides a full automatic wood processor which is concentrated in working procedures, high in efficiency, automatic and various in processing specifications. The full automatic wood processor is provided with a base, a supporting frame, a fixed platform, an XIYI screw rod guide rail module, an XII air cylinder linear guide rail module, a blanking module, a pushing module, a positioning module, an exploratory processing module, a cutting module and corresponding electrical elements, wherein the XIYI screw rod guide rail module consists of an XI axis screw rod guide rail module and a YI axis screw rod guide rail module; and the pushing module is provided with an air cylinder guide rail, a working procedure I pushing module and a working procedure II pushing module.
Description
Technical field
The present invention relates to a kind of woodworking machinery, especially relate to a kind of full-automatic power wood processing machine for the sound beam (being commonly called as power wood) in the wooden guitar of processing.
Background technology
At present, power wood processing industry generally adopts multiple operation, and the artificial mode of production that combines with semi-automatic machinery, product quality mainly rely on workman's operating technology and to the adjustment level of machinery, have the operation dispersion, adjusts time-consumingly, and efficient is low, problems such as low precision.
Because musical instrument size, different modeling, the sound beam size of producing often changes at present, such as length L by more than 100 to more than 400 millimeters, the size of the radius R of the orthodrome that contacts with the panel adhesive surface may be from more than 1,000 millimeters to more than 10,000 millimeters, and the little circular arc in two limits is less with the change in size of milling round edge, (in Fig. 1, respectively be labeled as: 01. great circle cambered surface as shown in Figure 1; 02. little arc surface; 03. round edge).
Chinese patent CN1730251 discloses a kind of improvement of the critical component panel tone beam of existing guitar product being glued together setting process.The key of improving technology is to have adopted the high frequency press and formed following technology characteristics in this technology: 1. in gummed and the solidifying and setting operation by the independent hydraulic jack of adjusting to the pressurization of sound beam, the medium that carries out of the glue face when 2. realizing pressurized adhesion by the high-frequency electric field induction heating mode in gummed and the solidifying and setting operation between the counter plate sound beam heats.
Chinese patent CN102129853B discloses a kind of integrated tight Web beam shelf structure for the guitar making.The roof beam structure at the guitar soundboard back side is combined by two girder framves that are positioned at the sound hole both sides and bridge chock between the two, and described roof beam structure is connected with neck and forms the extension of neck; The position of bridge on the corresponding soundboard of described bridge chock; Described girder frame and described bridge chock are wide and flat, the parallel applying with soundboard of big one side of its area.The roof beam structure group of this kind structure, it is wide and flat, can bear the tension and the rotating inertia force that produce when playing, make things convenient for the soundboard vibrations, reduced stiff degree (stationarity), amplitude when string is stirred drives this its up and down springing conversely, and rotate to a certain extent, then vibrate soundboard or be with its " resonance ", can play out loud as far as possible and beautiful melodious musical sound, the sound that produces more than the guitar of existing structure form is loud, has better performance serviceability, and easier making.
Summary of the invention
The object of the present invention is to provide a kind of operation to concentrate, efficient is high, the full-automatic power wood processing machine of automation, processing multi-size.
The present invention is provided with pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment;
Described X I Y I screw mandrel rail module is made up of X I axial filament rod guide module and Y I axial filament rod guide module, and the slide block X I in the X I axial filament bar module is installed on the guide rail X I, and rotation drives mobile platform X I thereby servomotor X I drives screw mandrel X I; Slide block Y I and pallet I in the described Y I axial filament rod guide module are installed on the guide rail Y I, and rotation drives mobile platform Y I thereby servomotor Y I drives screw mandrel Y I;
Pallet II in the X II cylinder linear guides module is fixed on the slide block X II, and described slide block X II is installed on the guide rail X II, and the cylinder of advancing promotes slide block X II moves the pallet II;
Charging conduit in the blanking module and hopper width adjustment mechanism are installed on the blanking seat, regulate the width of charging conduit by the hopper width adjustment mechanism;
The pusher module is provided with cylinder guide rail, operation I pusher module and operation II pusher module, scraping wings in the described operation I pusher module is installed on the linear guides, and driven by the pusher cylinder, wherein adjustable expeller is fixed on the scraping wings, charging ram in the operation II pusher module is fixed on the pusher cylinder II, with cylinder moving;
Locating piece telescopic cylinder I in the locating module and locating piece telescopic cylinder II are fixed on the pallet, locating piece is installed in the pallet below, fixed platform is installed on the frame, and stepper motor is installed on the fixed platform, and the front end of stepper motor is equipped with special-shaped cam; Timber adds man-hour in the operation II, drives special-shaped cam by stepper motor and withstands timber two ends process side, reduces the timber two ends because the thinner distortion that causes has guaranteed machining accuracy;
Pattern X-axis slide block in the pattern processing module is installed in pattern X-axis guide rail, and pattern Y-axis slide block is installed in pattern Y-axis guide rail, forms two groups of linear guides; Pattern Y-axis slide block contacts with master plate by the pattern contact bearing, and spring one end is fixed on the frame, and the spring other end is fixed on the pattern Y-axis slide block, and stiff end is provided with hinge, under the effect of spring force, guarantees the applying of bearing outer ring and master plate track; Propulsion cylinder is fixed on the frame, and gives pattern X-axis slide block applied thrust at directions X, and under the interlock of two groups of linear guides modules, the moulding cutter that is fixed in high speed rotary on the pattern Y-axis slide block just can be realized pattern processing along the orbiting motion of template;
Moulding cutter and V-knife in the cutting module are installed on the high-speed electric expreess locomotive, and high-speed electric expreess locomotive is fixed on the frame, and fine setting supporting plate and high-speed electric expreess locomotive connect together, and high-speed electric expreess locomotive can be regulated the height of high-speed electric expreess locomotive by the fine setting supporting plate.
Can be provided with the pusher lid on the described pusher cylinder II, with the protection outer cover; Can be provided with dust shield on the described high-speed electric expreess locomotive, dust shield can be contained in the V-knife outside, and external dust collection equipment siphons away in order to will add the wood chip that produces man-hour.
The present invention makes up pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder rail module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment; The employing automation is controlled, and processes in proper order at full-automatic power wood processing machine realization three process, and namely operation I, operation II, operation III are processed the one-body molded purpose of unit with realizable force wood.
The present invention finishes three operations at a processing machine, can revise corresponding machined parameters, thus the product of processing different size.
Operation I of the present invention adopts slide block X I to be installed on the guide rail X I, drives mobile platform X I by screw mandrel X I; Adopt slide block Y I to be installed on the guide rail Y I, drive mobile platform Y I, the X I Y I mobile platform of composition by screw mandrel Y I.Drive screw mandrel X I by servomotor X I, servomotor Y I drives screw mandrel Y I, realizes the twin shaft interlock.Because the moulding cutter position fixes, be fixed on timber on the X I Y I mobile platform according to the circular arc size of required processing, contact and cut by certain track with rotary cutter, with the orthodrome digital control processing of realization products of different specifications.
Operation II of the present invention adopts special-shaped cam, supports circular arc end small in ends, guarantees machining accuracy, can also guarantee that timber does not make the timber fracture because operating force is excessive simultaneously.Timber adds man-hour in the operation II, drives special-shaped cam by stepper motor and withstands timber two ends process side, reduces the timber two ends because the thinner distortion that causes has guaranteed machining accuracy.
Operation III of the present invention is on the Equipment Foundations of operation II, need not transposition, with the V-knife fixed-site, regulate its position according to different product specifications by the fine setting supporting plate, provide thrust by the cylinder of advancing, make timber move the processing that to finish the V-type limit together with the pallet II in guide rail X II.
Description of drawings
Fig. 1 is existing power wooden rule cun schematic diagram.
Fig. 2 is that the basic structure of the embodiment of the invention is formed schematic diagram.
Fig. 3 is the front view of the embodiment of the invention.
Fig. 4 is the vertical view of the embodiment of the invention.
Fig. 5 is the right view of the embodiment of the invention.
Fig. 6 is the stereogram of the embodiment of the invention.
Fig. 7 is pattern processing zoomed-in view for embodiment of the invention operation II.
Fig. 8 hides the fixed flat planar view for the embodiment of the invention.
Fig. 9 is the installation site schematic diagram of embodiment of the invention material collecting tank.
In Fig. 2~9, respectively be labeled as: pedestal 1, frame 2, pusher cylinder I 3, scraping wings 4, the cylinder 5 of advancing, adjustable expeller 6, servomotor X I 7, blanking seat 8, locating piece telescopic cylinder I 9, hopper width adjustment mechanism 10, charging conduit 11, pallet I 12, pusher lid 13, charging ram 14, pusher cylinder II 15, stepper motor 16, pallet II 17 clamps cylinder 18, special-shaped cam 19, dust shield 20, fixed platform 21, material collecting tank 22, fine setting supporting plate 23, propulsion cylinder 24, locating piece 25, pattern X-axis slide block 26, pattern Y-axis slide block 27, spring 28, master plate 29, locating piece telescopic cylinder II 30, pattern Y-axis guide rail 31, pattern X-axis guide rail 32, high-speed electric expreess locomotive 33, pattern contact bearing 34, guide rail X I 35, guide rail Y I 36, screw mandrel X I 37, screw mandrel Y I 38, servomotor Y I 39, mobile platform X I 40, guide rail X II 41, moulding cutter 42, V-knife 43, slide block X I 44, slide block Y I 45, slide block X II 46, cylinder saddle 47, linear guides 48.
The specific embodiment
Following examples will the present invention is further illustrated by reference to the accompanying drawings.
Referring to Fig. 2~9, the embodiment of the invention is provided with pedestal 1, support 2, fixed platform 21, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment.
Described X I Y I screw mandrel rail module is made up of X I axial filament rod guide module and Y I axial filament rod guide module, slide block X I 44 in the X I axial filament bar module is installed on the guide rail X I 35, and 37 rotations drive mobile platform X I 40 thereby servomotor X I 7 drives screw mandrel X I; Slide block Y I 45 and pallet I 12 in the described Y I axial filament rod guide module are installed on the guide rail Y I 36, and 38 rotations drive mobile platform Y I thereby servomotor Y I 39 drives screw mandrel Y I;
Pallet II 17 in the X II cylinder linear guides module is fixed on the slide block X II 46, and slide block X II 46 is installed on the guide rail X II 41 simultaneously, and the cylinder 5 of advancing promotes slide block X II 46 moves pallet II 17;
Charging conduit 11 in the blanking module and hopper width adjustment mechanism 10 are installed on the blanking seat 8, regulate the width of charging conduit 11 by hopper width adjustment mechanism 10;
The pusher module mainly is made up of the cylinder guide rail, scraping wings 4 in the operation I pusher module is installed on the linear guides 48, and by 3 drives of pusher cylinder I, wherein adjustable expeller 6 is fixed on the scraping wings 4, charging ram 14 in the operation II pusher module is fixed on the pusher cylinder II 15, with cylinder moving;
Locating piece telescopic cylinder I 9 and locating piece telescopic cylinder II 30 in the locating module are fixed on the pallet 12, locating piece 25 is installed in pallet 12 belows, fixed platform 21 is installed on the frame 2, stepper motor 16 is installed on the fixed platform 21, and the front end of stepper motor 16 is equipped with special-shaped cam 19; Timber adds man-hour in the operation II, drives special-shaped cam 19 by stepper motor 16 and withstands timber two ends process side, reduces the timber two ends because the thinner distortion that causes has guaranteed machining accuracy;
Pattern X-axis slide block 26 in the pattern processing module is installed in pattern X-axis guide rail 32, and pattern Y-axis slide block 27 is installed in pattern Y-axis guide rail 31, forms two groups of linear guides; Pattern Y-axis slide block 27 contacts with master plate 29 by pattern contact bearing 34, spring 28 1 ends are fixed on the frame 2, and spring 28 other ends are fixed on the pattern Y-axis slide block 27, and stiff end is provided with hinge, under the effect of spring force, guarantee the applying of bearing outer ring and master plate track; Propulsion cylinder 24 is fixed on the frame 2, and give pattern X-axis slide block 26 applied thrusts at directions X, under the interlock of two groups of linear guides modules, the moulding cutter 42 that is fixed in high speed rotary on the pattern Y-axis slide block 27 just can be realized pattern processing along the orbiting motion of template 29;
Described pusher cylinder II 15 is provided with pusher lid 13, with the protection outer cover; Described high-speed electric expreess locomotive 33 is provided with dust shield 20, and dust shield 20 is contained in V-knife 43 outsides, and external dust collection equipment siphons away in order to will add the wood chip that produces man-hour.
Preparation before the processing:
1. get the raw materials ready, rotate hopper width adjustment mechanism 10, desire is processed the timber of specification and put into charging conduit 11, fill up up to charging conduit 11.Arrive correct position according to the adjustable expeller 6 of timber size adjustment;
2. according to starting point sensing station and the end point sensor position of timber length setting pallet I 12, pallet II 17;
3. clamp the position of cylinder 18 and locating piece 25 according to the timber length adjustment, guarantee reliable clamping;
4. regulate the position of special-shaped cam 19 according to timber length, circular arc size equidimension, change the master plate 29 of corresponding specification, check that can spring 28 provide the applying degree of pattern contact bearing 34 and master plate 29 in the enough card process of trying hard to keep;
5. according to power wood height dimension, rotary fine adjustment supporting plate 23, the relative altitude of regulating V-knife 43;
6. checkout facility, input machining information and checking in automation control system;
7. start all 4 high-speed electric expreess locomotives 33.
8. unlatching dust catcher.
Process is as follows:
Operation I: orthodrome processing
Because moulding cutter 42 positions are fixed, after high-speed electric expreess locomotive 33 starts, 42 rotations of moulding cutter, when automated system control servomotor X I 7 and the 39 realization twin shaft interlocks of servomotor Y I, drive the timber on the pallet I 12, move along arc track, realize corresponding orthodrome processing.
Operation II: circular arc processing small in ends
Operation III: V-type limit processing
V-knife 43 fixed-site, the cylinder 5 of advancing promotes pallet II 17, drives timber and advances fast by V-knife 43, finishes the processing on V-type limit.Dust shield 20 is contained in V-knife 43 outsides, can external dust collection equipment, and will add the wood chip that produces man-hour and siphon away.
The concrete running of power wood processing machine:
Get the raw materials ready and finish, carry out the operation I.Locating piece telescopic cylinder I 9 descends, and stops to desired location, and pusher cylinder I 3 is advanced, and timber is delivered on the pallet I 12 be close to locating piece 25.Clamping cylinder 18 is installed on the fixed platform 21 by cylinder saddle 47.Then, clamping cylinder 18 stretches out downwards, after being clamped in timber on the pallet I 12, locating piece telescopic cylinder I 9 rises, and when pusher cylinder I retreats, drives pallet I 12 by PLC control servomotor and moves according to the machined parameters of setting on the XY direction, finish orthodrome processing, pusher cylinder I 3 is return original position then, falls voluntarily because of deadweight behind the position of timber below adjustable expeller 6 leaves charging conduit 11, waits for that next cyclic process begins.
After orthodrome processed, pallet I 12 was gone to and is set the final position, enters the operation II.Locating piece telescopic cylinder II 30 rises, stop to desired location, simultaneously, clamping cylinder II 18 rises, unclamp timber, pusher cylinder II 15 is advanced, and timber is shifted onto on the pallet II 17 contact with locating piece II 25 up to timber, clamps cylinder II 18 and descends, timber is clamped on the platform, the follow-up of abnormity cam 19 is near process side, when pusher cylinder II 15 retreats, propulsion cylinder 24 advances, pattern contact bearing 34 according to the geomery of master plate 29, is finished a climb cutting of circular arc small in ends on pattern Y-axis slide block 27, propulsion cylinder 24 retreats, under the effect of spring force, keep the applying of pattern contact bearing 34 and master plate 29, finish upmilling one time, propulsion cylinder 24 is return original position, in this process, charging ram 14 leaves pallet I 12 get back to original position after, pallet I 12 can be return original position, begins next cyclic process.
After circular arc small in ends machines, enter the operation III.Clamp cylinder II 18 and keep clamped condition, locating piece telescopic cylinder II 30 descends, and the cylinder 5 of advancing advances, process V-knife 43 in the traveling process, finish the processing of V-type limit, clamp cylinder II 18 and rise, unclamp timber, the air nozzle on the pallet II 17 is blown, with the timber that machines blow off in the material collecting tank 22 of frame 2 sides (as Fig. 9), the cylinder 5 of advancing retreats, and returns original position, waits for and finishes next cyclic process.
Claims (3)
1. full-automatic power wood processing machine is characterized in that being provided with pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment;
Described X I Y I screw mandrel rail module is made up of X I axial filament rod guide module and Y I axial filament rod guide module, and the slide block X I in the X I axial filament bar module is installed on the guide rail X I, and rotation drives mobile platform X I thereby servomotor X I drives screw mandrel X I; Slide block Y I and pallet I in the described Y I axial filament rod guide module are installed on the guide rail Y I, and rotation drives mobile platform Y I thereby servomotor Y I drives screw mandrel Y I;
Pallet II in the X II cylinder linear guides module is fixed on the slide block X II, and described slide block X II is installed on the guide rail X II, and the cylinder of advancing promotes slide block X II moves the pallet II;
Charging conduit in the blanking module and hopper width adjustment mechanism are installed on the blanking seat, regulate the width of charging conduit by the hopper width adjustment mechanism;
The pusher module is provided with cylinder guide rail, operation I pusher module and operation II pusher module, scraping wings in the described operation I pusher module is installed on the linear guides, and by the drive of pusher cylinder, the charging ram in the operation II pusher module is fixed on the pusher cylinder II, with cylinder moving;
Locating piece telescopic cylinder I in the locating module and locating piece telescopic cylinder II are fixed on the pallet, locating piece is installed in the pallet below, fixed platform is installed on the frame, and stepper motor is installed on the fixed platform, and the front end of stepper motor is equipped with special-shaped cam;
Pattern X-axis slide block in the pattern processing module is installed in pattern X-axis guide rail, and pattern Y-axis slide block is installed in pattern Y-axis guide rail, forms two groups of linear guides; Pattern Y-axis slide block contacts with master plate by the pattern contact bearing, and spring one end is fixed on the frame, and the spring other end is fixed on the pattern Y-axis slide block, and stiff end is provided with hinge; Propulsion cylinder is fixed on the frame;
Moulding cutter and V-knife in the cutting module are installed on the high-speed electric expreess locomotive, and high-speed electric expreess locomotive is fixed on the frame, and the fine setting supporting plate is connected with high-speed electric expreess locomotive.
2. full-automatic power wood processing machine according to claim 1 is characterized in that described pusher cylinder II is provided with the pusher lid.
3. full-automatic power wood processing machine according to claim 1 is characterized in that described high-speed electric expreess locomotive is provided with dust shield, and dust shield is contained in the V-knife outside, external dust collection equipment.
Priority Applications (1)
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CN201310228074.6A CN103264426B (en) | 2013-06-08 | 2013-06-08 | Full automatic wood processor |
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CN201310228074.6A CN103264426B (en) | 2013-06-08 | 2013-06-08 | Full automatic wood processor |
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CN103264426A true CN103264426A (en) | 2013-08-28 |
CN103264426B CN103264426B (en) | 2014-10-08 |
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CN201310228074.6A Expired - Fee Related CN103264426B (en) | 2013-06-08 | 2013-06-08 | Full automatic wood processor |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103474052A (en) * | 2013-09-29 | 2013-12-25 | 成都川雅木业有限公司 | Guitar sound beam forming clamp |
CN103754627A (en) * | 2013-12-27 | 2014-04-30 | 广州奥迪通用照明有限公司 | Automatic conveying device |
CN110340043A (en) * | 2019-05-20 | 2019-10-18 | 安徽明洋电子有限公司 | It is a kind of for processing the surface processing device of charactron |
CN112326894A (en) * | 2020-11-26 | 2021-02-05 | 贵州航天精工制造有限公司 | A quick fastening frock for matching dysmorphism piece laminating degree detects |
CN113941734A (en) * | 2021-11-30 | 2022-01-18 | 徐州威德金属制品有限公司 | Adjustable feeding device for shearing machine |
CN117484623A (en) * | 2023-12-29 | 2024-02-02 | 湘潭永达机械制造股份有限公司 | Automatic processing equipment of joggle mechanism at joint of round tenon standard joint |
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US5396823A (en) * | 1993-04-22 | 1995-03-14 | Hoshino Gakki Co., Ltd. | Rib reinforced, integral guitar belly |
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CN1730251A (en) * | 2005-07-06 | 2006-02-08 | 陈新谋 | Guitar front panel tone beam high-frequency adhesion and formation technique |
JP2008143100A (en) * | 2006-12-12 | 2008-06-26 | Olympus Corp | Compressed wooden product, musical instrument and wood processing method |
CN201501014U (en) * | 2009-08-11 | 2010-06-09 | 丰钧木工机械(昆山)有限公司 | Profile modeling processing machine |
CN102129853A (en) * | 2011-04-28 | 2011-07-20 | 林倞 | Integrated beam frame structure tightly assembled for producing guitar |
CN203344146U (en) * | 2013-06-08 | 2013-12-18 | 厦门理工学院 | Fully-automatic power wood processing machine |
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US5396823A (en) * | 1993-04-22 | 1995-03-14 | Hoshino Gakki Co., Ltd. | Rib reinforced, integral guitar belly |
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CN1730251A (en) * | 2005-07-06 | 2006-02-08 | 陈新谋 | Guitar front panel tone beam high-frequency adhesion and formation technique |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103474052A (en) * | 2013-09-29 | 2013-12-25 | 成都川雅木业有限公司 | Guitar sound beam forming clamp |
CN103474052B (en) * | 2013-09-29 | 2015-09-30 | 成都川雅木业有限公司 | Guitar sound beam shaping jig |
CN103754627A (en) * | 2013-12-27 | 2014-04-30 | 广州奥迪通用照明有限公司 | Automatic conveying device |
CN103754627B (en) * | 2013-12-27 | 2016-01-06 | 广州奥迪通用照明有限公司 | A kind of automatic conveying device |
CN110340043A (en) * | 2019-05-20 | 2019-10-18 | 安徽明洋电子有限公司 | It is a kind of for processing the surface processing device of charactron |
CN112326894A (en) * | 2020-11-26 | 2021-02-05 | 贵州航天精工制造有限公司 | A quick fastening frock for matching dysmorphism piece laminating degree detects |
CN113941734A (en) * | 2021-11-30 | 2022-01-18 | 徐州威德金属制品有限公司 | Adjustable feeding device for shearing machine |
CN117484623A (en) * | 2023-12-29 | 2024-02-02 | 湘潭永达机械制造股份有限公司 | Automatic processing equipment of joggle mechanism at joint of round tenon standard joint |
CN117484623B (en) * | 2023-12-29 | 2024-04-02 | 湘潭永达机械制造股份有限公司 | Automatic processing equipment of joggle mechanism at joint of round tenon standard joint |
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Granted publication date: 20141008 Termination date: 20190608 |