CN103263076A - Device for recovering tobacco from leaf-containing stems through grinding and separation - Google Patents
Device for recovering tobacco from leaf-containing stems through grinding and separation Download PDFInfo
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- CN103263076A CN103263076A CN2013101813616A CN201310181361A CN103263076A CN 103263076 A CN103263076 A CN 103263076A CN 2013101813616 A CN2013101813616 A CN 2013101813616A CN 201310181361 A CN201310181361 A CN 201310181361A CN 103263076 A CN103263076 A CN 103263076A
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Abstract
The invention discloses a device for recovering tobacco from leaf-containing stems through grinding and separation. The device is used for recovering qualified tobacco from removed stems. The device comprises a grinding unit, a stem remover, a tobacco recovery unit and a motor, wherein the grinding unit is in power connection with the motor, a discharge port of the grinding unit is communicated with the stem remover, a tobacco delivery pipe is arranged at the upper end of the stem remover and communicated with the tobacco recovery unit, the lower end of the stem remover is communicated with a stem hopper, and the stem remover is filled with airflow which flows upwards. According to the device, the stems are grinded firstly, so that original folded tobacco, stem-containing tobacco in leaves and caked tobacco in a cigarette making machine is turned into normal tobacco, and then, the tobacco is separated from the stems and recovered through suspension winnowing in the stem remover, so that tobacco consumption is reduced, waste emission is reduced, and the problem of waste of tobacco in a stem removing link in a making process is well solved; and the process route is short, intermediate stay links can be avoided, the recovery efficiency of the tobacco is high, full-automatic treatment is achieved, and the operation is convenient.
Description
Technical field
The invention belongs to pipe tobacco and reclaim machinery, be specifically related to a kind of offal that contains the leaf type at stalk thoroughly reclaims qualified pipe tobacco again after rolling separating tobacco stalk and pipe tobacco device.
Background technology
In the cigarette operation of production of cigarettes, pipe tobacco all needed the rejecting as much as possible of the offal in the pipe tobacco totally before forming plume, stopped working naturally in aspiration procedure to prevent cigarette, perhaps prevented from puncturing because offal causes cigarette to prop up.
Contain the leaf pipe tobacco owing to inevitably contain stalk in the pipe tobacco, pipe tobacco is attached on the offal disallowable with offal, also have the pipe tobacco of finished product to become folding pipe tobacco, caking pipe tobacco because of folding or caking in addition, its floating velocity and offal approach, so generally all directly rejected as offal, caused the serious waste of pipe tobacco.General employing manually contains the leaf pipe tobacco to these stalks and separates recovery, according to statistics, at present in the offal that cigarette machine is picked out, containing mistake about 8% approximately picks the folding pipe tobacco of pipe tobacco and 17%, caking pipe tobacco and stalk and contains the leaf pipe tobacco, if at the big tobacco enterprise of output, the wastage of this pipe tobacco is very surprising, and artificial separation is reclaimed and is difficult for, and causes having increased indirectly the production cost of enterprise.
Summary of the invention
Technical purpose of the present invention provides a kind of separation and reclaims the device that stalk contains pipe tobacco in the leaf; earlier contain leaf pipe tobacco, folding pipe tobacco, caking pipe tobacco by the stalk in the offal that cigarette machine is picked out and roll processing; reclaim by pneumatic separation again, solve the problem that the cigarette operation is picked the waste of stalk link pipe tobacco.
The present invention adopts following technical scheme to realize above technical purpose: roll and separate the retracting device that stalk contains pipe tobacco in the leaf, comprise and roll unit 2, pick stalk device 13, pipe tobacco and reclaim unit and motor 10, roll unit 2 and realize that with motor 10 power is connected, its discharging opening with pick the stalk device 13 be communicated with, pick stalk device 13 upper ends and be provided with the described pipe tobacco recovery of pipe tobacco carrier pipe 14 connections unit, the lower end is communicated with offal bucket 11, is provided with the upwards air-flow of circulation in the inside of picking stalk device 13.
The described unit 2 that rolls comprises that rolling cavity 17 rolls the rotating roll shaft 21 that rolls of inside cavity with being assemblied in, be provided with thread groove at the described roll shaft 21 that rolls, roll roll shaft 21 1 end fixed covers and be equipped with and roll synchronizing wheel 19 and be connected with the output shaft of motor 10 with 3 by rolling synchronously, the other end connects the discharging opening that rolls unit 2 and and rolls between cavity 17 inwalls discharging opening sealing plate 18 is set.
Described discharging opening sealing plate 18 is provided with by the pipe tobacco extruding and produces the helicla flute that axial deformation is realized blanking.
Described pipe tobacco reclaims the unit and comprises cyclone separator 4 and flapper 6, described cyclone separator 4 is communicated with pipe tobacco carrier pipe 14 and negative pressure sucking air pipe 12 respectively, negative pressure sucking air pipe 12 connects negative pressure air draught equipment by negative pressure air draught joint 8 pipe tobaccos in the pipe tobacco carrier pipe 14 is sucked cyclone separator 4, and provides and pick the air-flow that stalk device 13 inside make progress; Described flapper 6 reclaims discharging with cyclone separator 4 internal communication with the pipe tobacco that cyclone separator 4 separates.
Described pipe tobacco recovery unit also includes pipe tobacco buffer 7 and is connected with flapper 6.
Go back fixed cover and flapper synchronizing wheel 20 is housed is with 5 to be connected to flapper 6 synchronously by flapper at the described roll shaft 21 that rolls, realize that motor 10 driven in synchronism roll unit 2 and flapper 6.
Described pick that stalk device 13 comprises vertical setting pick stalk device shell 16, the discharging opening that rolls unit 2 is communicated with the middle part of picking stalk device shell 16.
Be provided with triangular block 15 with rolling unit 2 below being communicated with the place in picking stalk device shell 16, the offal of entwining after realization rolls further collides with pipe tobacco and separates.
Described offal bucket 11 is communicated with offal carrier pipe 9.
The described top charging aperture that rolls unit 2 is provided with stem hopper 1.
The operation principle of above technical scheme is as follows: the offal that cigarette machine is picked out is fallen the stem hopper earlier, pick the stalk device through rolling to enter after the unit rolls, under the air-flow effect of rising, heavier offal is fallen in the offal bucket of below down, return stalk and sign the wind-force recovery system, lighter pipe tobacco then is transported to cyclone separator by ascending air through the pipe tobacco carrier pipe of negative pressure, draw off by the flapper collection at last, fall in the pipe tobacco buffer, be transported to the pipe tobacco feed bin by pipeline at last, finish separation and the recovery of pipe tobacco in the stalk.
The present invention rolls offal earlier mechanically; in the process of rolling; offal takes place to rub with the hands gentle each other; role of tear; pipe tobacco form in the offal changes; make cigarette machine Central Plains fold pipe tobacco; Ye Zhonghan obstructs pipe tobacco; the caking pipe tobacco changes into normal pipe tobacco earlier; then by by the suspension selection by winnowing of picking in the stalk device pipe tobacco is separated with offal; separate pipe tobacco and mix the pipe tobacco feeding system of cigarette machine immediately; separate offal and automatically return to stalk label wind-force recovery system; reach and reduce pipe tobacco consumption; reduce the purpose of waste discharge, solved the cigarette operation well and picked the pipe tobacco waste of obstructing in the link.The pipe tobacco retracting device that contains in the leaf is obstructed in the separation that rolls that employing the present invention relates to, and its process route is brief, does not stop link in the middle of not having, and pipe tobacco organic efficiency height all adopts the automation processing, and is easy to operate.
The present invention will be further described below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is that a kind of the rolling that the present invention relates to separated the retracting device structural representation that stalk contains pipe tobacco in the leaf.
Fig. 2 is for adopting process chart of the present invention.
Fig. 3 is for picking stalk device structural representation.
Fig. 4 is for rolling the cellular construction schematic diagram.
Fig. 5 is discharging opening sealing plate schematic diagram.
Number in the figure: 1-stem hopper, 2-rolls the unit, and 3-rolls synchronous band, the 4-cyclone separator, the 5-flapper is with synchronously, 6-flapper, 7-pipe tobacco buffer, 8-negative pressure air draught joint, 9-offal carrier pipe, 10-motor, 11-offal bucket, 12-negative pressure sucking air pipe, 13-picks the stalk device, 14-pipe tobacco carrier pipe, 15-triangular block, 16-picks stalk device shell, and 17-rolls cavity, 18-discharging opening sealing plate, 19-rolls synchronizing wheel, 20-flapper synchronizing wheel, and 21-rolls roll shaft.
The specific embodiment
Embodiment
Referring to Fig. 1, Fig. 3 and Fig. 4, pipe tobacco retracting device among the figure comprises and rolls unit 2, picks stalk device 13, pipe tobacco and reclaim unit and motor 10, roll unit 2 and realize that with motor 10 power is connected, the top charging aperture that rolls unit 2 is provided with stem hopper 1, its discharging opening with pick the stalk device 13 be communicated with, pick stalk device 13 upper ends and be provided with pipe tobacco carrier pipe 14 connection pipe tobaccos recovery unit, the lower end connects offal bucket 11.The air-flow that is provided with upwards circulation in the inside of picking stalk device 13 is carried the pipe tobacco of coming and the offal mixture selection by winnowing that suspends to rolling unit 2.
Referring to Fig. 4 and Fig. 5, roll unit 2 and comprise that rolling cavity 17 rolls the rotating roll shaft 21 that rolls of inside cavity with being assemblied in, be provided with thread groove rolling roll shaft 21, rolling roll shaft 21 1 end fixed covers is equipped with and rolls synchronizing wheel 19 and be connected with the output shaft of motor 10 with 3 by rolling synchronously, the other end connect the discharging opening roll unit 2 and with roll cavity 17 inwalls by the assembling of discharging opening sealing plate, discharging opening sealing plate 18 is provided with the helical form slit, during discharging, pipe tobacco extruding and discharging mouth sealing plate 18, the helical form slit produces axial elasticity deformation, pipe tobacco blanking from the slit enters and picks the stalk device, not during blanking, the helical form slit of discharging opening sealing plate 18 is closed to keep rolling cavity 17 and picks sealing between the stalk device 13.After offal falls into stem hopper 1, offal is sent into rolled the chamber by rolling thread groove on the roll shaft 21, and the thread groove on rolling roll shaft 21 and rolling in the space between the cavity 17, between stem and the stem, stem and roll between the roll shaft 21, stem and rolling between cavity 17 inwalls rubs fully, wipe cut, effect such as rubbing and pressure, folding pipe tobacco, Ye Zhonghan stalk pipe tobacco, caking pipe tobacco that cigarette machine is picked in the stalk change into normal pipe tobacco earlier, realize that pipe tobacco separates more completely with offal.
Referring to Fig. 3, that picks that stalk device 13 comprises vertical setting picks stalk device shell 16, and the discharging opening that rolls unit 2 is communicated with the middle part of picking stalk device shell 16.Enter from the middle part of picking stalk device 13 through offal and the pipe tobacco that rolls, because offal has different floating velocities with pipe tobacco, picking under the air-flow effect that stalk device shell 16 inside make progress, the heavier offal of pipe tobacco overcomes the suspension effect power whereabouts of air-flow relatively, some pipe tobacco is entwined to fall then to being located at by bump with offal with offal and is picked the triangular block 15 that rolls 2 discharging openings below, unit in the stalk device shell 16, by effect of impact offal is further separated with pipe tobacco; Lighter pipe tobacco then rises with air-flow, is delivered to pipe tobacco by the pipe tobacco carrier pipe that picks stalk device 13 upper ends then and reclaims the unit, realizes separating of offal and pipe tobacco in picking stalk device 13.
Referring to Fig. 1, pipe tobacco reclaims the unit and comprises cyclone separator 4, flapper 6 and pipe tobacco buffer 7, cyclone separator 4 is communicated with pipe tobacco carrier pipe 14 and negative pressure sucking air pipe 12 respectively, negative pressure sucking air pipe 12 connects negative pressure air draught equipment by negative pressure air draught joint 8 pipe tobacco in the pipe tobacco carrier pipe 14 is sucked cyclone separator 4, and provide and pick the air-flow that stalk device 13 inside make progress, flapper 6 reclaims discharging with cyclone separator 4 internal communication with the pipe tobacco that cyclone separator 4 separates, and 7 discharging openings with flapper 6 of pipe tobacco buffer are connected.Enter cyclone separator 4 inside from picking stalk device 13 pipe tobacco that sub-elects that suspends with high velocity air, under the centrifugal action that rotation produces at a high speed, the relative heavier pipe tobacco of air is fallen the flapper 6 interior pocket-wheel upsides that are connected with cyclone separator, and (flapper uses as existing equipment, its internal structure is not done and is given unnecessary details), the rotation along with pocket-wheel is discharged to pipe tobacco buffer 7 with pipe tobacco again.Negative pressure air draught joint 8 is communicated with offal bucket 11 by offal carrier pipe 9, realizes that the automatic wind-force that stalk is signed reclaims, and whole device can adopt same set of wind power system, more compact structure.
Referring to Fig. 1 and Fig. 4, in the present embodiment, roll on the roll shaft 21 fixedly that suit rolls synchronizing wheel 19 and flapper synchronizing wheel 20, respectively by roll be with synchronously 3 and flapper be with 5 to realize that motors 10 driven in synchronism roll unit 2 and flapper 6 synchronously.
Referring to Fig. 2, the technological process of present embodiment is as follows: the offal of earlier cigarette machine being picked out rolls mechanically, in the process of rolling, offal takes place to rub with the hands gentle each other, role of tear, pipe tobacco form in the offal changes, make cigarette machine Central Plains fold pipe tobacco, Ye Zhonghan obstructs pipe tobacco, the caking pipe tobacco changes into normal pipe tobacco earlier, then by by the suspension selection by winnowing of picking in the stalk device pipe tobacco is separated with offal, separate the pipe tobacco feeding system of mixing cigarette machine after pipe tobacco reclaims by cyclone separator and flapper collection immediately, separate offal and then sign wind-force recovery system collection discharging by stalk.
Above embodiment has described basic principle of the present invention and principal character and advantage of the present invention; the technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates concrete operation principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and the claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (10)
1. roll and separate the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: comprise and roll unit (2), pick stalk device (13), pipe tobacco and reclaim unit and motor (10), roll unit (2) and realize that with motor (10) power is connected, its discharging opening with pick the stalk device (13) be communicated with, pick stalk device (13) upper end and be provided with the described pipe tobacco recovery of pipe tobacco carrier pipe (14) connection unit, the lower end is communicated with offal bucket (11), is provided with the upwards air-flow of circulation in the inside of picking stalk device (13).
2. according to claim 1 rolling separated the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: the described unit (2) that rolls comprises rolling cavity (17) and being assemblied in and rolls the rotating roll shaft (21) that rolls of inside cavity, be provided with thread groove at the described roll shaft (21) that rolls, roll roll shaft (21) one end fixed covers and be equipped with and roll synchronizing wheel (19) and be connected with the output shaft of motor (10) by rolling synchronous band (3), the other end connects the discharging opening that rolls unit (2) and and rolls between cavity (17) inwall discharging opening sealing plate (18) is set.
3. according to claim 2 rolling separated the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: described discharging opening sealing plate (18) is provided with by the pipe tobacco extruding and produces the helicla flute that axial deformation is realized blanking.
4. according to claim 2 rolling separated the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: described pipe tobacco reclaims the unit and comprises cyclone separator (4) and flapper (6), described cyclone separator (4) is communicated with pipe tobacco carrier pipe (14) and negative pressure sucking air pipe (12) respectively, negative pressure sucking air pipe (12) connects negative pressure air draught equipment by negative pressure air draught joint (8) pipe tobacco in the pipe tobacco carrier pipe (14) is sucked cyclone separator (4), and provides and pick the air-flow that stalk device (13) inside makes progress; Described flapper (6) reclaims discharging with cyclone separator (4) internal communication with the pipe tobacco that cyclone separator (4) separates.
5. according to claim 4 rolling separated the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: described pipe tobacco recovery unit also includes pipe tobacco buffer (7) and is connected with flapper (6).
6. according to claim 5 rolling separated the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: go back fixed cover and flapper synchronizing wheel (20) is housed is with (5) to be connected to flapper (6) synchronously by flapper at the described roll shaft (21) that rolls, realize that motor (10) driven in synchronism rolls unit (2) and flapper (6).
7. separate the retracting device that stalk contains pipe tobacco in the leaf according to each described rolling among the claim 1-6, it is characterized in that: described pick that stalk device (13) comprises vertical setting pick stalk device shell (16), the discharging opening that rolls unit (2) is communicated with the middle part pick stalk device shell (16).
8. according to claim 7 rolling separated the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: be provided with triangular block (15) with rolling unit (2) below being communicated with the place in picking stalk device shell (16), the offal of entwining after realization rolls further collides with pipe tobacco and separates.
9. according to claim 8 rolling separated the retracting device that stalk contains pipe tobacco in the leaf, it is characterized in that: described offal bucket (11) is communicated with air draught joint (8) by offal carrier pipe (9).
10. separate the retracting device that stalk contains pipe tobacco in the leaf according to each described rolling among the claim 1-6, it is characterized in that: the described top charging aperture that rolls unit (2) is provided with stem hopper (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310181361.6A CN103263076B (en) | 2013-05-16 | 2013-05-16 | Roll and be separated the retracting device of stalk containing pipe tobacco in leaf |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310181361.6A CN103263076B (en) | 2013-05-16 | 2013-05-16 | Roll and be separated the retracting device of stalk containing pipe tobacco in leaf |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103263076A true CN103263076A (en) | 2013-08-28 |
| CN103263076B CN103263076B (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310181361.6A Active CN103263076B (en) | 2013-05-16 | 2013-05-16 | Roll and be separated the retracting device of stalk containing pipe tobacco in leaf |
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| Country | Link |
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| CN (1) | CN103263076B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103519346A (en) * | 2013-10-22 | 2014-01-22 | 广东中烟工业有限责任公司 | Multistage separating type recovery device for cut tobaccos in stick stem removal objects |
| CN109443979A (en) * | 2018-12-06 | 2019-03-08 | 云南巴菰生物科技有限公司 | A kind of cigarette stem composite rate analytical equipment |
| CN115137093A (en) * | 2022-07-05 | 2022-10-04 | 山东中烟工业有限责任公司 | Tobacco throwing foreign matter removing device |
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| US3360125A (en) * | 1965-02-09 | 1967-12-26 | John B Adt Company | Tobacco-leaf separator |
| CN101444327A (en) * | 2008-12-26 | 2009-06-03 | 江苏智思机械集团有限公司 | Tobacco online expansion and treatment device, equipment system and processing method thereof |
| CN101548794A (en) * | 2008-04-03 | 2009-10-07 | 湖北中烟工业有限责任公司 | Multistage pneumatic separation device for eliminating stems from tobacco shreds |
| CN201473020U (en) * | 2009-07-28 | 2010-05-19 | 江苏牧羊集团有限公司 | Constant-quantity screw feeder |
| CN101918681A (en) * | 2008-01-16 | 2010-12-15 | 谢夫勒科技有限两合公司 | Hydraulic control valve having integrated check valve |
| CN202169249U (en) * | 2011-06-16 | 2012-03-21 | 湖北中烟工业有限责任公司 | Cut stem separating chamber for secondary air separation of cigarette making unit |
| CN102948923A (en) * | 2011-08-31 | 2013-03-06 | 湖北中烟工业有限责任公司 | Separation and recovery device for dottle and tobacco fiber |
| CN202919018U (en) * | 2012-10-30 | 2013-05-08 | 郑州格兰高环境工程有限公司 | Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine |
| CN203314086U (en) * | 2013-05-16 | 2013-12-04 | 湖南中烟工业有限责任公司 | Recovery device for grinding and separating cut tobacco in stem-contained leaves |
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2013
- 2013-05-16 CN CN201310181361.6A patent/CN103263076B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3360125A (en) * | 1965-02-09 | 1967-12-26 | John B Adt Company | Tobacco-leaf separator |
| CN101918681A (en) * | 2008-01-16 | 2010-12-15 | 谢夫勒科技有限两合公司 | Hydraulic control valve having integrated check valve |
| CN101548794A (en) * | 2008-04-03 | 2009-10-07 | 湖北中烟工业有限责任公司 | Multistage pneumatic separation device for eliminating stems from tobacco shreds |
| CN101444327A (en) * | 2008-12-26 | 2009-06-03 | 江苏智思机械集团有限公司 | Tobacco online expansion and treatment device, equipment system and processing method thereof |
| CN201473020U (en) * | 2009-07-28 | 2010-05-19 | 江苏牧羊集团有限公司 | Constant-quantity screw feeder |
| CN202169249U (en) * | 2011-06-16 | 2012-03-21 | 湖北中烟工业有限责任公司 | Cut stem separating chamber for secondary air separation of cigarette making unit |
| CN102948923A (en) * | 2011-08-31 | 2013-03-06 | 湖北中烟工业有限责任公司 | Separation and recovery device for dottle and tobacco fiber |
| CN202919018U (en) * | 2012-10-30 | 2013-05-08 | 郑州格兰高环境工程有限公司 | Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine |
| CN203314086U (en) * | 2013-05-16 | 2013-12-04 | 湖南中烟工业有限责任公司 | Recovery device for grinding and separating cut tobacco in stem-contained leaves |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103519346A (en) * | 2013-10-22 | 2014-01-22 | 广东中烟工业有限责任公司 | Multistage separating type recovery device for cut tobaccos in stick stem removal objects |
| CN109443979A (en) * | 2018-12-06 | 2019-03-08 | 云南巴菰生物科技有限公司 | A kind of cigarette stem composite rate analytical equipment |
| CN115137093A (en) * | 2022-07-05 | 2022-10-04 | 山东中烟工业有限责任公司 | Tobacco throwing foreign matter removing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103263076B (en) | 2015-12-30 |
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