CN103250565B - Edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine - Google Patents
Edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine Download PDFInfo
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- CN103250565B CN103250565B CN201310184026.1A CN201310184026A CN103250565B CN 103250565 B CN103250565 B CN 103250565B CN 201310184026 A CN201310184026 A CN 201310184026A CN 103250565 B CN103250565 B CN 103250565B
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- cylinder
- edible fungus
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Abstract
The invention belongs to devices for producing edible fungi in agriculture, and discloses a multi-bag synchronous full-automatic edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine. The machine is provided with a central rotating platform, four sets of feeding units are evenly arranged on the central rotating platform, each set of feeding unit comprises a plurality of feeding holes, bagging drums are fixed on the lower surface of the central rotating platform and correspond to the feeding holes, bag clamps are arranged outside the bagging drums, and a bag taking, opening, covering and grabbing device, a filling device, a compacting punching device and a bag-outlet device are sequentially arranged along the periphery of the central rotating platform. Automatic bag mouth opening, automatic bag mouth grabbing, automatic bag covering and automatic bag filling are carried out at multiple working stations, multiple bags are operated at one working station, and the automatic working mechanism for edible fungus culture media is formed. The edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine can be combined with a PC, a remote control console and the like to form automatic dust-free work controlled by a remote computer.
Description
Technical field
The present invention relates to a kind of edible mushroom culture device, particularly a kind of culture medium of edible fungus bagging filling compaction punching all-in-one.
Background technology
Operated by hand by edible mushroom peasant from the pack of original culture medium of edible fungus so far, differed so have pack degree of tightness, weight not etc. problem, thus directly has influence on the production quality and yield height of edible mushroom; Not only like this, and waste of manpower resource, improve production cost.For this reason, people have invented sack filling machine for edible fungus culture media, utilize the stamping press of machinery, realize the automatic bagging of culture medium of edible fungus.But its operation such as bag taking, bagging is appointed so needs manual operation, and author person must be experienced operator, otherwise cannot catch up with the rhythm of machinery.This suitability for industrialized production, the same cooperation needing a large amount of highly intensive labour power, the operation of the multiple experienced operator of whole process need.Then culture medium of edible fungus automatic bag sheathing, charging, bundling machine is created.But become the universal epoch nowadays factorial praluction edible mushroom, single bag of culture medium of edible fungus automatic bag sheathing, charging, bundling machine cannot adapt to present production requirement.Its floor space is large, needs operating personnel many, and single device output does not promote how many than the pack amount of old-fashioned experienced operator, and fixing lock bag mechanism, can not be suitable for the factorial praluction of various different edible mushroom.
Summary of the invention
The technical problem to be solved in the present invention is for the deficiencies in the prior art, proposes a kind of automatic bag taking, automatically opens sack, automatically catch sack, automatic charge, many bags of full-automatic culture medium of edible fungus bagging filling compaction punching all-in-ones of automatic compacting punching.
The technical problem to be solved in the present invention is achieved through the following technical solutions, a kind of culture medium of edible fungus bagging filling compaction punching full-automatic integral machine, be characterized in: be provided with a central turntable, central turntable is evenly provided with four groups of feed unit, often organize feed unit and comprise several charging holes, in be fixed with bagging cylinder, at bagging cylinder peripheral hardware have sackholder corresponding with each charging hole of the lower surface of central turntable
Be provided with bag taking successively along central turntable surrounding to open a bag bagging and grab bagging apparatus, filler device, compacting perforating device and go out packaging and put,
Bag taking is opened bag bagging and is grabbed bagging apparatus and comprise being arranged on bag taking bag openning body below central turntable and being arranged on and grab bag mechanism above central turntable,
Described bag taking bag openning body comprise with the bagging cylinder often organizing feed unit one to one sucker combine, sucker combination comprises fixing sucking disk and movable suction, fixing sucking disk is arranged on bagging cylinder side-lower, the side relative with fixing sucking disk is provided with oscillating cylinder, described movable suction is contained in the end of oscillating cylinder piston rod, is provided with a bag storehouse in the below of oscillating cylinder;
Described bag mechanism of grabbing comprises and grabs bag frame and the charging hole grappling fixture one to one with feed unit, the top of grappling fixture is contained on a crossbeam by standpipe, above crossbeam be contained in the lift cylinder of grabbing in bag frame and connect, the two ends slip cap of crossbeam is contained on the vertical lead arranged, described lead is installed on grabs in bag frame
Described grappling fixture comprises out a bag pawl base plate, open bag pawl top board and be arranged on out bag pawl base plate and the circle opened between bag pawl top board opens a bag pawl and refers to, open the inner side that bag pawl refers to and be provided with hinged otic placode, hinged otic placode by connecting plate respectively with open bag pawl base plate and to open bag pawl top board hinged, described bagging cylinder is provided with and opens bag pawl and refer to corresponding vertical slot; In above-mentioned standpipe, be provided with mandrel, the lower end of mandrel connects with a bag pawl base plate of opening for grappling fixture, the upper end of mandrel with grab a bag cylinder and connect;
Described filler device is provided with feed bin, at the feed opening place of feed bin, pin type rotary unloading machine is housed, and the feed opening of feed bin coordinates with the upper surface slide of central turntable,
Compacting perforating device comprises the perforating mechanism being arranged on central turntable top and armful bag mechanism being arranged on central turntable bottom,
Perforating mechanism comprises punching frame and the charging hole card punch one to one with feed unit, card punch is equipped with squeeze board, and card punch upper end is contained on pressure beam, and the two ends of pressure beam are connected with punching frame by guide pin bushing and guide pillar, above pressure beam be contained in the punching cylinder punched in frame and connect
Described armful of bag mechanism comprises backing board and two, left and right clamping plate, and the circular arc that is provided with paired on the opposite face of two clamping plate in left and right embraces a bag plate.
The technical problem to be solved in the present invention can also be come to realize further by the following technical programs, on the top of adjacent two mandrels, tie-beam is housed, grabbing a bag cylinder is contained on tie-beam, tie-beam is provided with the through hole that the piston rod of grabbing bag cylinder passes, and the piston rod of grabbing bag cylinder coordinates with tie-beam through through hole and realizes being elevated grappling fixture.
The technical problem to be solved in the present invention can also be come to realize further by the following technical programs, between the lower end and grappling fixture of standpipe, be provided with elastic buffering mechanism.
The technical problem to be solved in the present invention can also be come to realize further by the following technical programs, overlap limited location sleeve pipe opening bag pawl base plate and open on the mandrel between bag pawl top board, when grabbing bag air cylinder lifting grappling fixture, the length of limit casing determines the distance of lifting, thus limit open that bag pawl refers to open amplitude.
The technical problem to be solved in the present invention can also be come to realize further by the following technical programs, spin mechanics is provided with between card punch and pressure beam, described spin mechanics comprises the urceolus be fixed on below pressure beam, the top of card punch is contained in urceolus, between the top of card punch and urceolus top, spring is housed, the barrel of urceolus has helicla flute, and the top of card punch is provided with the slide block coordinated with helicla flute.
The technical problem to be solved in the present invention can also be come to realize further by the following technical programs, and the described packaging that goes out puts the conveyer belt comprising and be arranged on central turntable bottom and the trigger mechanism coordinated with sackholder mechanism for opening/closing.
Compared with prior art, be provided with a central turntable, central turntable surrounding has the frame of four stations in the present invention, forms a kind of many bags of synchronous full-automatic culture medium of edible fungus baggings, filler, compacting punching, output all-in-one.Thus achieve culture medium of edible fungus and automatically open sack, automatic bag sheathing, automatically folder bag, automated packing, compacting punching automatically, the many bags of same operations of medium package automatically sent, multiple operation is with the equipment of the modernization automation of action.This equipment can with the combination such as PC, remote console, formed remote computer control the dustless work of automation.
Accompanying drawing explanation
Fig. 1 is structure diagram of the present invention;
Fig. 2 is the structure diagram of central turntable;
Fig. 3 is the structure diagram that bag taking opens that bag bagging grabs bagging apparatus;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structure diagram of grappling fixture;
Fig. 6 is the structure diagram of filler device;
Fig. 7 is the structure diagram of compacting perforating device;
Fig. 8 is the left view of Fig. 7;
Fig. 9 is the vertical view of Fig. 7;
Embodiment
A kind of culture medium of edible fungus bagging filling compaction punching full-automatic integral machine, be provided with a central turntable 3, central turntable 3 is evenly provided with four groups of feed unit, often organize feed unit and comprise several charging holes, in be fixed with bagging cylinder 5, at bagging cylinder 5 peripheral hardware have sackholder 7 corresponding with each charging hole of the lower surface of central turntable
Be provided with bag taking successively along central turntable 3 surrounding to open a bag bagging and grab bagging apparatus 1, filler device 2, compacting perforating device 4 and go out packaging and put,
Bag taking is opened bag bagging and is grabbed bagging apparatus and comprise being arranged on bag taking bag openning body below central turntable 13 and being arranged on and grab bag mechanism above central turntable,
Described bag taking bag openning body 13 comprise with the bagging cylinder often organizing feed unit one to one sucker combine, sucker combination comprises fixing sucking disk 17 and movable suction 15, fixing sucking disk 17 is arranged on bagging cylinder side-lower, the side relative with fixing sucking disk 17 is provided with oscillating cylinder 16, described movable suction 15 is contained in the end of oscillating cylinder 16 piston rod, is provided with bag storehouse 14 in the below of oscillating cylinder 16;
Described bag mechanism of grabbing comprises and grabs bag frame 10 and the charging hole grappling fixture 12 one to one with feed unit, the top of grappling fixture 12 is contained on a crossbeam 8 by standpipe 20, above crossbeam 8 be contained in the lift cylinder 9 of grabbing in bag frame and connect, the two ends slip cap of crossbeam 8 is contained on the vertical lead 11 arranged, described lead 11 is installed on grabs in bag frame 10
Described grappling fixture 12 comprises out a bag pawl base plate 25, open bag pawl top board 28 and be arranged on out bag pawl base plate and the circle opened between bag pawl top board opens a bag pawl and refers to 27, open bag pawl and refer to that the inner side of 27 is provided with hinged otic placode 26, hinged otic placode 26 by connecting plate 23 respectively with open bag pawl base plate 25 and open bag pawl top board 28 hinged, described bagging cylinder 5 is provided with and opens bag pawl and refer to 27 corresponding vertical slots; In above-mentioned standpipe 20, be provided with mandrel 21, the lower end of mandrel 21 connects with a bag pawl base plate 25 of opening for grappling fixture, the upper end of mandrel 21 with grab bag cylinder 18 and connect;
Described filler device is provided with feed bin 30, at the feed opening place of feed bin 30, pin type rotary unloading machine 29 is housed, and the feed opening of feed bin coordinates with the upper surface slide of central turntable, and is provided with material scraping plate 31 in the back side edge of the feed opening of feed bin,
Compacting perforating device comprises the perforating mechanism being arranged on central turntable top and armful bag mechanism being arranged on central turntable bottom,
Perforating mechanism comprises punching frame and the charging hole card punch 37 one to one with feed unit, squeeze board 36 card punch 37 is equipped with, card punch 37 upper end is contained on pressure beam 33, the two ends of pressure beam 33 are connected with punching frame by guide pin bushing 32 and guide pillar, above pressure beam 33 be contained in the punching cylinder 34 punched in frame and connect
Described armful of bag mechanism comprises backing board 39 and two, left and right clamping plate 38, and the circular arc that is provided with paired on the opposite face of two clamping plate in left and right embraces bag plate 40.
On the top of adjacent two mandrels, tie-beam 19 is housed, grabs bag cylinder 18 and be contained on tie-beam 19, tie-beam 19 is provided with the through hole that the piston rod of grabbing bag cylinder 18 passes, the piston rod of grabbing bag cylinder 18 coordinates with tie-beam through through hole and realizes being elevated grappling fixture.
Elastic buffering mechanism 22 is provided with between the lower end of standpipe 20 and grappling fixture 12.
Overlap limited location sleeve pipe 24 opening bag pawl base plate 25 and open on the mandrel between bag pawl top board 28, when grabbing bag air cylinder lifting grappling fixture, what the length of limit casing 24 determined out that bag pawl refers to opens amplitude.
Spin mechanics 35 is provided with between card punch 37 and pressure beam 33, described spin mechanics comprises the urceolus be fixed on below pressure beam, the top of card punch is contained in urceolus, between the top of card punch and urceolus top, spring is housed, the barrel of urceolus has helicla flute, and the top of card punch is provided with the slide block coordinated with helicla flute.
The described packaging that goes out puts the conveyer belt comprising and be arranged on central turntable bottom and the trigger mechanism coordinated with sackholder mechanism for opening/closing 6.
Central authorities' turntable rotates, wherein the bag taking of one group of feed unit aligning is opened a bag bagging and is grabbed a bag station, from cartridge-type bag storehouse, a sack is taken out by vacuum cup, sucker combination leaves bag to suction, and grab bag mechanism and decline, grappling fixture stretches out by bagging cylinder, a bag air cylinder lifting mandrel is grabbed by what be located at mandrel upper end, thus a bag pawl base plate rising is opened in drive, then open a bag pawl and refer to open, catch sack; Then grab bag mechanism to rise, open bag pawl and refer to rise along the vertical slot on bagging cylinder, then sack is enclosed within outside bagging cylinder, completes cover bag process, and when sackholder trigger encountered by sack, sack clamped by sackholder.
The feed unit packaging sack goes to filler station and feeds, and in bag storehouse, built-in pin type rotary unloading machine, evenly smashes medium, accelerates filler.After filler completes, central turntable rotates, and the feed opening of feed bin coordinates with the upper surface slide of central turntable, thus seals feed opening, and is provided with material scraping plate in the back side edge of the feed opening of feed bin, is struck off in charging aperture.
Fully charged feed unit goes to compacting punching station, carries out punching and compacting operation.Embrace bag mechanism to hold firmly the sack hoop filling culture medium of edible fungus below, backing board is held bottom sack, prevents broken bag.Card punch, while punching, has interior flexible and spin function, automatically regulates punching height, preposition squeeze board, and fixing material compacting height, facilitates factorial praluction, unified standardized.
Feed unit after punching compacting goes to out job contract position, and trigger the trigger mechanism opening sackholder, sackholder is opened, and pocket falls and transports on the conveyor belt.
Realize many bags of synchronous fully automatic baggings of culture medium of edible fungus, filler, compacting punching, output institutional operation.
Claims (5)
1. a culture medium of edible fungus bagging filling compaction punching all-in-one, it is characterized in that: be provided with a central turntable, central turntable is evenly provided with four groups of feed unit, often organize feed unit and comprise several charging holes, in be fixed with bagging cylinder, at bagging cylinder peripheral hardware have sackholder corresponding with each charging hole of the lower surface of central turntable
Be provided with bag taking successively along central turntable surrounding to open a bag bagging and grab bagging apparatus, filler device, compacting perforating device and go out packaging and put, bag taking is opened bag bagging and is grabbed bagging apparatus and comprise being arranged on bag taking bag openning body below central turntable and being arranged on and grab bag mechanism above central turntable
Described bag taking bag openning body comprise with the bagging cylinder often organizing feed unit one to one sucker combine, sucker combination comprises fixing sucking disk and movable suction, fixing sucking disk is arranged on bagging cylinder side-lower, the side relative with fixing sucking disk is provided with oscillating cylinder, described movable suction is contained in the end of oscillating cylinder piston rod, is provided with a bag storehouse in the below of oscillating cylinder;
Described bag mechanism of grabbing comprises and grabs bag frame and the charging hole grappling fixture one to one with feed unit, the top of grappling fixture is contained on a crossbeam by standpipe, above crossbeam be contained in the lift cylinder of grabbing in bag frame and connect, the two ends slip cap of crossbeam is contained on the vertical lead arranged, described lead is installed on grabs in bag frame
Described grappling fixture comprises out a bag pawl base plate, open bag pawl top board and be arranged on out bag pawl base plate and the circle opened between bag pawl top board opens a bag pawl and refers to, open the inner side that bag pawl refers to and be provided with hinged otic placode, hinged otic placode by connecting plate respectively with open bag pawl base plate and to open bag pawl top board hinged, described bagging cylinder is provided with and opens bag pawl and refer to corresponding vertical slot; In above-mentioned standpipe, be provided with mandrel, the lower end of mandrel connects with a bag pawl base plate of opening for grappling fixture, the upper end of mandrel with grab a bag cylinder and connect;
Described filler device is provided with feed bin, at the feed opening place of feed bin, pin type rotary unloading machine is housed, and the feed opening of feed bin coordinates with the upper surface slide of central turntable, and is provided with material scraping plate in the back side edge of the feed opening of feed bin,
Compacting perforating device comprises the perforating mechanism being arranged on central turntable top and armful bag mechanism being arranged on central turntable bottom, perforating mechanism comprises punching frame and the charging hole card punch one to one with feed unit, card punch is equipped with squeeze board, card punch upper end is contained on pressure beam, the two ends of pressure beam are connected with punching frame by guide pin bushing and guide pillar, above pressure beam be contained in the punching cylinder punched in frame and connect, spin mechanics is provided with between card punch and pressure beam, described spin mechanics comprises the urceolus be fixed on below pressure beam, the top of card punch is contained in urceolus, between the top of card punch and urceolus top, spring is housed, the barrel of urceolus has helicla flute, the top of card punch is provided with the slide block coordinated with helicla flute,
Described armful of bag mechanism comprises backing board and two, left and right clamping plate, and the circular arc that is provided with paired on the opposite face of two clamping plate in left and right embraces a bag plate.
2. culture medium of edible fungus bagging filling compaction punching all-in-one according to claim 1, it is characterized in that: on the top of adjacent two mandrels, tie-beam is housed, grabbing a bag cylinder is contained on tie-beam, tie-beam is provided with the through hole that the piston rod of grabbing bag cylinder passes, and the piston rod of grabbing bag cylinder coordinates with tie-beam through through hole and realizes being elevated grappling fixture.
3. culture medium of edible fungus bagging filling compaction punching all-in-one according to claim 1, is characterized in that: between the lower end and grappling fixture of standpipe, be provided with elastic buffering mechanism.
4. culture medium of edible fungus bagging filling compaction according to claim 1 punching all-in-one, is characterized in that: overlap limited location sleeve pipe opening bag pawl base plate and open on the mandrel between bag pawl top board.
5. culture medium of edible fungus bagging filling compaction punching all-in-one according to claim 1, is characterized in that: the described packaging that goes out puts the conveyer belt comprising and be arranged on central turntable bottom and the trigger mechanism coordinated with sackholder mechanism for opening/closing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310184026.1A CN103250565B (en) | 2013-05-17 | 2013-05-17 | Edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310184026.1A CN103250565B (en) | 2013-05-17 | 2013-05-17 | Edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine |
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| Publication Number | Publication Date |
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| CN103250565A CN103250565A (en) | 2013-08-21 |
| CN103250565B true CN103250565B (en) | 2015-04-01 |
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| CN201310184026.1A Expired - Fee Related CN103250565B (en) | 2013-05-17 | 2013-05-17 | Edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine |
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| CN103931422B (en) * | 2014-04-08 | 2016-08-17 | 哈尔滨萨康科技有限公司 | Edible fungi automatic bag taking, bagging, pack, nest mouth, plunger all-in-one and method |
| CN105075658B (en) * | 2014-05-23 | 2019-05-14 | 大连富森智能科技有限公司 | Edible mushroom charge bar intelligent pneumatic power automatic sealing |
| CN104460688A (en) * | 2014-09-28 | 2015-03-25 | 西安奥通电气设备工程有限公司 | Electric rotating operating table |
| CN104441739B (en) * | 2014-12-31 | 2017-08-25 | 浙江宏业装备科技有限公司 | The feeding compacting component of mushroom kind baling press |
| CN104627445A (en) * | 2015-02-10 | 2015-05-20 | 吴中经济技术开发区越溪斯特拉机械厂 | Perforating machine of automatic remote controller packer |
| CN104663255B (en) * | 2015-03-31 | 2017-12-05 | 福建海源三维打印高科技有限公司 | The Full-automatic bagging machine of culture medium of edible fungus |
| CN105165408B (en) * | 2015-10-20 | 2017-12-05 | 叶华 | Bacteria stick packs opening tying device and its pack tying method |
| CN105409588B (en) * | 2015-12-10 | 2018-05-25 | 重庆福悦安科技有限公司 | Bacterial stick holing device |
| CN105557313A (en) * | 2016-01-17 | 2016-05-11 | 厦门祺安达自动化设备有限公司 | Full-automatic edible fungus culture material bagging machine |
| CN105775265B (en) * | 2016-05-26 | 2018-02-16 | 福建省三明杰锐机械自动化有限公司 | A kind of automatic compressing-packing machine of the bio-matrix of convenient and efficient |
| CN107354093B (en) * | 2017-08-23 | 2020-09-11 | 湖南开启时代生物科技有限责任公司 | Cell preparation apparatus |
| CN109418016A (en) * | 2017-08-24 | 2019-03-05 | 熊小利 | A kind of culture medium of edible fungus bagging filling compaction punching all-in-one machine |
| CN108432551B (en) * | 2018-05-17 | 2023-09-29 | 福建成发农业开发有限公司 | Automatic packagine machine of culture medium |
| CN108849253B (en) * | 2018-09-11 | 2023-08-11 | 天津北洋百川生物技术有限公司 | Edible fungi cultivation matrix bag snatchs loading attachment |
| CN110539923B (en) * | 2019-09-10 | 2024-04-26 | 河南济开电器有限公司 | Packaging bag supplying mechanism |
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| CN103250565A (en) | 2013-08-21 |
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Granted publication date: 20150401 Termination date: 20160517 |