CN103241028A - Method for binding octavo test paper by using glue at left side - Google Patents
Method for binding octavo test paper by using glue at left side Download PDFInfo
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- CN103241028A CN103241028A CN2013101966522A CN201310196652A CN103241028A CN 103241028 A CN103241028 A CN 103241028A CN 2013101966522 A CN2013101966522 A CN 2013101966522A CN 201310196652 A CN201310196652 A CN 201310196652A CN 103241028 A CN103241028 A CN 103241028A
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- glue
- prosopyle
- octavo
- signature
- flanging
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Abstract
The invention provides a method for binding octavo test paper by using glue at left side. The method for binding octavo test paper by using glue at left side is characterized by comprising the following steps of: printing pages by a rotary press through a method for sextodecimo book publishing, and when the pages are folded, the fore-edge folding edges are wider than the fore-edge deckle edges; gathering pages by a gathering machine, sucking page binding edges of to-be-gathered pages by a paper sucking component of the gathering machine, so that the page binding edges are downward and a plurality of pages into book sections are gathered, and then conveying out through a paper conveying component; turning over the book sections by 180 degrees manually or by machines, so that the fore-edge folding edges and fore-edge deckle edges of the book sections are downward; milling the for-edge folding edges flatly; coating the surfaces of the for-edge folding edges with glue layers; and cutting head margins and foot margins of the book sections flatly after the pasted glue is dry. The method provided by the invention can be used for completing the production on an automatic binding linked production line, is high in production speed, stable in quality, little in waste, and less in lacking page mending, improves the production efficiency and economical benefit greatly, and can be popularized in production.
Description
Technical field
The present invention relates to a kind of method for stitching of books, especially the method for stitching of octavo test volume.
Background technology
The cover test volume that present student uses is generally rolled up by many octavos tests and is formed, and many octavos test volumes bind into book form by a glue left side.A glue left side of the Cai Yonging process of binding into book form wherein is exactly in the left side spreading glue of each test volume and with the left side of each test volume formations volume fixed with each other or originally.Also there is not any equipment can replace manual technological process fully at present.Conventional process flow need through printing → gather leaves of a book (gather leaves of a book by hand or assembling machine is gathered leaves of a book) → cut → brush coating → craft divides.Very loaded down with trivial details by traditional glue left side binding process, consume very big human and material resources, production efficiency is low.Easy diffusing page simultaneously, quality can not guarantee again, and carry also very inconvenient owing to octavo test scroll amasss the university student.Along with the development of society, recruitment now is difficult, the labor wage height, and a lot of printing industry all dare not connect such business, and profit is thin, and the cycle is short.At inefficient production procedure, must improve technological process and just can enhance productivity and economic benefit.
Summary of the invention
The method of the glue left side bookbinding octavo test volume that the invention provides a kind of automaticity height, save the manpower financial capacity, can effectively enhance productivity.
For achieving the above object, technical scheme of the present invention is:
The method of a kind of glue left side bookbinding octavo test volume is characterized in that may further comprise the steps:
(1) print folding, print page with rotary press by 16 methods of leaving book, the prosopyle flanging of page is wider than the prosopyle burr during machine folding;
(2) machine is gathered leaves of a book, and the suction paper parts of assembling machine hold page binding edge to be gathered leaves of a book, and makes the page binding edge be made into signature downwards and with many parts of pages, sends out by the transfer parts then;
(3) signature upset is stood up 180 ° with signature, makes the prosopyle flanging of signature and prosopyle burr downward;
(4) prosopyle flanging leveling, the prosopyle flanging of signature mills smooth with overturning afterwards;
(5) gluing is coated with upper glue layer with the surface of prosopyle flanging;
(6) cut, treat after the viscose glue drying to cut the top margin of a page, the lower margin of signature smooth.
During folding, the distance that the prosopyle flanging of page is wider than the prosopyle burr is D, D=4~10mm in the described step (1).
Described signature is if be provided with front cover, and described step (5) also comprises: seal up side glue in the both sides of prosopyle flanging, cement front cover.
The thickness of described step (5) mesoglea is 0.08~0.12mm.
Signature mills prosopyle flanging (2) smooth by milling back of the body cutter in the described step (4).
Described mill the back of the body cutter be that martini saw blade type mills back of the body cutter.
Described step (5) is coated with upper glue layer by gluing wheel with the surface of prosopyle flanging.
The process that cuts in the described step (6) is specially: adopt three cuttves to cut signature, position pad one layer paperboard cutting the book back on very heavy and the chopping block is whittled into the oblique angle to cardboard, is pressed in accurately on the book back, makes three cuttves only cut the top margin of a page and lower margin both sides.
Height≤20mm that signature cuts in the described step (6).
More than invention described glue left side bookbinding octavo is tested the method for rolling up, can order linkage production line production at the glue of automation and finish, speed of production is fast, steady quality, less wastage, it is few to lack the number mending, can fulfil the predetermined production cycle ahead of schedule, therefore, this invention is compared with traditional manual manipulation method, the automaticity height is saved the manpower financial capacity, increases more benefit can for printing bookbinding enterprise.Obviously, the improvement of technology has improved production efficiency and economic benefit greatly, can promote production.
Description of drawings
Fig. 1 is the perspective view of page.
Among the figure, page 1, prosopyle flanging 2, prosopyle burr 3, the top margin of a page 4, binding edge 5, lower margin 6.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
The method of a kind of glue left side bookbinding octavo test volume, concrete steps are as follows:
(1) prints folding, print page 1 with rotary press by 16 methods of leaving book, as shown in Figure 1, be the perspective view of page 1, as we know from the figure, the prosopyle flanging 2 of page 1 is wider than prosopyle burr 3 during the machine folding, wherein, the distance that prosopyle flanging 2 is wider than prosopyle burr 3 is D, and D=4~10mm is best with D=6mm.
(2) machine is gathered leaves of a book, and the suction paper parts of assembling machine hold page to be gathered leaves of a book 1 binding edge 5, makes page 1 binding edge 5 be made into signature downwards and with many parts of pages, sends out by the transfer parts then;
(3) signature upset, artificial or machine stands up 180 ° with signature, makes the prosopyle flanging 2 of signature and prosopyle burr 3 downward;
(4) prosopyle flanging leveling, signature mills its prosopyle flanging 2 smooth by milling back of the body cutter;
Described mill that back of the body cutter preferably selects martini saw blade type mill back of the body cutter, mill back of the body cutter and come out more smoothly, paper is not easy explosion, just is not easy glue is penetrated into the page of the inside during gluing.
(5) gluing is coated with upper glue layer by gluing wheel with the surface of prosopyle flanging 2; The thickness of glue-line is that 0.1mm is best.
Signature is if be provided with front cover, and then this step also comprises: seal up side glue in the both sides of prosopyle flanging 2, cement front cover.
(6) cut, treat after the viscose glue drying to cut the top margin of a page 4 and the lower margin 6 of signature smooth.
When adopting three cuttves to cut signature, position pad one layer paperboard cutting the book back on very heavy and the chopping block is whittled into the oblique angle to cardboard, is pressed in accurately on the book back, makes three cuttves only cut the top margin of a page 4 and lower margin 6 both sides.Whenever the height that cuts a book should not surpass 20mm, and it is more few more good to cut, and avoids very heavy and does not press tightly the book back and a situation occurs brokenly.
The equipment that present embodiment adopts comprises assembling machine, conveyer belt, mills back of the body cutter, gluing wheel, conveyer belt and three cuttves, and above equipment can be formed glue and order linkage production line, has improved the automated production degree effectively.
The octavo test volume of present embodiment bookbinding, bookbinding are finished back test convolution and are built up 16 and open size, are convenient for carrying, and treat to consult or during answer, and the prosopyle burr 3 of viscose glue are not opened, and it is the deployable octavo size that is that test is rolled up.
The method of above-mentioned glue left side bookbinding octavo test volume, compare with traditional manual manipulation method, reducing the labour, reduce cost, if adopt present embodiment and manual manipulation method to carry out 30,000 glue left side bookbinding octavo test volumes simultaneously, below is the production cost contrast table:
By the contrast of table 1 and table 2 as can be seen:
(1) present embodiment is only used 3 skilled captains, all the other auxiliary posies replace with the common laborer, but manual operations must be the experienced operator all according to complexity and the operability of operation, and experienced operator's cost of labor is much higher more than common laborer's cost of labor.In addition, from the labour who uses, present embodiment can use 15 workmans less, and wage cost has descended 1023.25 yuan.
(2) method of traditional glue left side bookbinding octavo test volume, the thickness of glue-line is generally 1mm, and present embodiment institute rubberised layer is 0.1mm, only is 1/5 of conventional method, the consumption that is PUR also is 1/5 of conventional method, has reduced the cost of producing material effectively.
(3) total cost of production of the total cost of production of present embodiment and traditional-handwork method of operating has relatively descended 981.29 yuan, if accepted 322.4 ten thousand last year by the applicant, the totle drilling cost saving surpasses more than 200,000 yuan, reduces 1612 person-times of recruitments simultaneously.
(4) to order the linkage production line speed of production at glue fast for present embodiment, steady quality, and less wastage, it is few to lack the number mendings, can fulfil the predetermined production cycle ahead of schedule, therefore, this method automaticity height, improve production efficiency and economic benefit greatly, met the trend of production development, can promote production.
Claims (9)
1. a glue left side bookbinding octavo is tested the method for rolling up, and it is characterized in that may further comprise the steps:
(1) print folding, print page (1) with rotary press by 16 methods of leaving book, the prosopyle flanging (2) of page during folding (1) is wider than prosopyle burr (3);
(2) machine is gathered leaves of a book, and the suction paper parts of assembling machine hold page to be gathered leaves of a book (1) binding edge (5), makes page (1) binding edge (5) be made into signature downwards and with many parts of pages, sends out by the transfer parts then;
(3) signature upset is stood up 180 ° with signature, makes the prosopyle flanging (2) of signature and prosopyle burr (3) downward;
(4) prosopyle flanging leveling is milled the prosopyle flanging (2) of signature smooth;
(5) gluing is coated with upper glue layer with the surface of prosopyle flanging (2);
(6) cut, treat after the viscose glue drying to cut the top margin of a page (4) and the lower margin (6) of signature smooth.
2. glue left side bookbinding octavo according to claim 1 is tested the method for rolling up, and it is characterized in that:
During folding, the distance that the prosopyle flanging (2) of page (1) is wider than prosopyle burr (3) is D, D=4~10mm in the described step (1).
3. glue left side bookbinding octavo according to claim 1 is tested the method for rolling up, and it is characterized in that:
Described signature is if be provided with front cover, and described step (5) also comprises: side glue is sealed up in the both sides at prosopyle flanging (2), cements front cover.
4. glue left side bookbinding octavo according to claim 1 is tested the method for rolling up, and it is characterized in that:
The thickness of described step (5) mesoglea is 0.08~0.12mm.
5. glue left side bookbinding octavo according to claim 1 is tested the method for rolling up, and it is characterized in that:
Signature mills prosopyle flanging (2) smooth by milling back of the body cutter in the described step (4).
6. glue left side bookbinding octavo according to claim 5 is tested the method for rolling up, and it is characterized in that:
Described mill the back of the body cutter be that martini saw blade type mills back of the body cutter.
7. glue left side bookbinding octavo according to claim 1 is tested the method for rolling up, and it is characterized in that:
Described step (5) is coated with upper glue layer by gluing wheel with the surface of prosopyle flanging (2).
8. glue left side bookbinding octavo according to claim 1 is tested the method for rolling up, and it is characterized in that:
The process that cuts in the described step (6) is specially: adopt three cuttves to cut signature, position pad one layer paperboard that cuts the book back on very heavy and the chopping block, cardboard is whittled into the oblique angle, is pressed in accurately on the book back, make three cuttves only cut the top margin of a page (4) and lower margin (6) both sides.
9. glue left side bookbinding octavo according to claim 1 is tested the method for rolling up, and it is characterized in that:
Height≤20mm that signature cuts in the described step (6).
Priority Applications (1)
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CN201310196652.2A CN103241028B (en) | 2013-05-24 | 2013-05-24 | Method for binding octavo test paper by using glue at left side |
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CN201310196652.2A CN103241028B (en) | 2013-05-24 | 2013-05-24 | Method for binding octavo test paper by using glue at left side |
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CN103241028A true CN103241028A (en) | 2013-08-14 |
CN103241028B CN103241028B (en) | 2015-05-06 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106183540A (en) * | 2016-08-11 | 2016-12-07 | 赵晓旭 | Connect the manufacture method of this collection card book more |
Citations (6)
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EP0895872B1 (en) * | 1997-08-04 | 2002-10-23 | Horizon International Inc. | Book binding apparatus |
CN2787446Y (en) * | 2005-04-01 | 2006-06-14 | 上海隽大机械有限公司 | Fore edge folder of cover feeding mechanism of binding and covering machine |
CN101125322A (en) * | 2007-10-15 | 2008-02-20 | 上海工程技术大学 | Glue-coating device used for folding machine and its glue-coating method |
CN101314296A (en) * | 2008-07-02 | 2008-12-03 | 广东易美图数码影像科技有限公司 | Full-automatic method for making photo album |
CN101628515A (en) * | 2008-05-28 | 2010-01-20 | 好利用国际株式会社 | Wireless book binding apparatus |
CN102307733A (en) * | 2008-12-08 | 2012-01-04 | 株式会社迅宝 | Bookbinding system, adhesive applying device for bookbinding, and adhesive sheet |
-
2013
- 2013-05-24 CN CN201310196652.2A patent/CN103241028B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0895872B1 (en) * | 1997-08-04 | 2002-10-23 | Horizon International Inc. | Book binding apparatus |
CN2787446Y (en) * | 2005-04-01 | 2006-06-14 | 上海隽大机械有限公司 | Fore edge folder of cover feeding mechanism of binding and covering machine |
CN101125322A (en) * | 2007-10-15 | 2008-02-20 | 上海工程技术大学 | Glue-coating device used for folding machine and its glue-coating method |
CN101628515A (en) * | 2008-05-28 | 2010-01-20 | 好利用国际株式会社 | Wireless book binding apparatus |
CN101314296A (en) * | 2008-07-02 | 2008-12-03 | 广东易美图数码影像科技有限公司 | Full-automatic method for making photo album |
CN102307733A (en) * | 2008-12-08 | 2012-01-04 | 株式会社迅宝 | Bookbinding system, adhesive applying device for bookbinding, and adhesive sheet |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106183540A (en) * | 2016-08-11 | 2016-12-07 | 赵晓旭 | Connect the manufacture method of this collection card book more |
CN106183540B (en) * | 2016-08-11 | 2018-07-31 | 赵晓旭 | Connect the production method of this collection card book more |
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CN103241028B (en) | 2015-05-06 |
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Effective date of registration: 20161008 Address after: 530007 the Guangxi Zhuang Autonomous Region XiXiangTang Nanning high tech three road No. 1 Patentee after: Guangxi ethnic printing packing group Co., Ltd. Address before: 530007, No. three, 1, hi tech Road, the Guangxi Zhuang Autonomous Region, Nanning Patentee before: Guangxi Dimei Printing Co., Ltd. |