CN103240678B - Water Cutting equipment space curved surface communicated wire cutting device - Google Patents

Water Cutting equipment space curved surface communicated wire cutting device Download PDF

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Publication number
CN103240678B
CN103240678B CN201310208657.2A CN201310208657A CN103240678B CN 103240678 B CN103240678 B CN 103240678B CN 201310208657 A CN201310208657 A CN 201310208657A CN 103240678 B CN103240678 B CN 103240678B
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CN
China
Prior art keywords
axle module
guide rail
swivel joint
axle
planker
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CN201310208657.2A
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Chinese (zh)
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CN103240678A (en
Inventor
陈波
罗金玉
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NANJING DARDI WATER CUTTER CO Ltd
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NANJING DARDI WATER CUTTER CO Ltd
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Priority to CN201310208657.2A priority Critical patent/CN103240678B/en
Publication of CN103240678A publication Critical patent/CN103240678A/en
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A kind of Water Cutting equipment space curved surface communicated wire cutting device, it comprises the base plate (16) and cutting head (10) that are connected with Water Cutting equipment transverse arm, it is characterized in that described base plate (16) is provided with guide rail (1), planker (17) is arranged on guide rail (1), planker (17) is installed with H axle module slide block (23), and H axle module base (18) is arranged on described H axle module slide block (23); Main shaft (4) is arranged in spindle drum (5), spindle drum (5) is fixed in H axle module base (18), the lower end of main shaft (4) is connected with cutter head bottom (7), and cutter head bottom (7) is sleeved on module guide rail (8), and module guide rail (8) is fixed in R axle module base (15); Described cutting head (10) is arranged on support arm (19) by first swivel joint (12) that can produce beat.Working (machining) efficiency of the present invention is high, quality good, cut surface flat smooth, directly can carry out next process, completely avoid the program of manual polishing.

Description

Water Cutting equipment space curved surface communicated wire cutting device
Technical field
The present invention relates to a kind of machining equipment, especially a kind of Water Cutting equipment, specifically a kind of Water Cutting equipment space curved surface communicated wire cutting device for cutting complex profile.
Background technology
As everyone knows, before carrying out crossing pipeline connection, unwrapping wire is needed to draw intersection, the method of recycling gas flame cuttiug or artificial cutting processes corresponding hole or shape by the pipeline needing to connect, be welded to connect again, if adopt gas flame cuttiug, also need to carry out cut surface polishing after cutting terminates, not only increase workload, and bore size and precision can be affected, in addition, gas flame cuttiug also may change the metallographic structure of connecting portion metal material, affects normally carrying out of follow-up welding, the solution that there is no at present this.And Water Cutting has that speed is fast, precision is high, cold conditions cutting, can be once-forming advantage, therefore utilize the agent structure of existing Water Cutting equipment, bamboo product is a kind of can be carried out cutting to intersection and the high pressure waterjet device that can carry out chamfering to cut surface is the task of top priority solving this type of processing difficult problem.
Summary of the invention
The object of the invention is to cause working (machining) efficiency low, of poor quality for the main gas flame cuttiug that relies on of existing intersection processing, labor strength is large, the problem of construction inconvenience, designs a kind of Water Cutting equipment space curved surface communicated wire cutting device matched with Water Cutting equipment.
Technical scheme of the present invention is:
A kind of Water Cutting equipment space curved surface communicated wire cutting device, it comprises the base plate 16 and cutting head 10 that are connected with Water Cutting equipment transverse arm, it is characterized in that described base plate 16 is provided with guide rail 1, the planker 17 that energy level moves left and right is arranged on described guide rail 1, planker 17 is installed with H axle module slide block 23, H axle module base 18 to be arranged on described H axle module slide block 23 and can to move up and down in the driving of H spindle motor 13; Main shaft 4 is arranged in spindle drum 5, spindle drum 5 is fixed in H axle module base 18, spindle drum 5 is connected with the pivotal turning motor 6 of drive shaft, the lower end of main shaft 4 is connected with the cutter head bottom 7 can rotated with it, cutter head bottom 7 is sleeved on module guide rail 8, module guide rail 8 is fixed in R axle module base 15, and R axle module slide plate 14 moves horizontally along R axle module base 15 thus drives the cutting head 10 be arranged on support arm 19 to do moving radially relative to cut point under the driving of driving mechanism; Described cutting head 10 is arranged on support arm 19 by first swivel joint 12 that can produce beat, support arm 19 is fixedly mounted on R axle module slide plate 14, first swivel joint 12 is connected with the second swivel joint 20 by pressure duct 11, second swivel joint 11 is also connected with the 3rd swivel joint 21 be arranged on support 26 by corresponding pressure duct 11,3rd swivel joint 21 is connected with the 4th swivel joint 25 by corresponding pressure duct 11 again, and the 4th swivel joint is connected with water under high pressure generator (not shown in FIG.) by pressure duct.
The two ends of described module guide rail 8 are provided with block 9.
The driving mechanism that described driving R axle module slide plate 14 moves horizontally along R axle module base 15 is feed screw nut or driven by pulley drive device.
Described base plate 16 is provided with the feed screw nut or band actuation that drive planker 17 to move horizontally along guide rail 1.
Described abrasive material controlling organization 22 is arranged on the top of H axle module base 18.
Described planker 17 is installed the balance cylinder 2 for balancing H axle weight, balance cylinder 2 is connected with the connecting plate 3 being arranged on H axle module base 18 lower end through planker 17.
Beneficial effect of the present invention:
The present invention can be used for the space curved surfaces such as cylinder, pipe, end socket and carries out the cutting of saddle-shape intersection, it once can complete perforate processing, the inside and outside chamfering function of perform hole of going forward side by side mouth, cut surface flat smooth, directly can carry out next process, completely avoid the program of manual polishing.
It is high that the present invention has working (machining) efficiency, the measured advantage of matter, and dimensional accuracy is high, especially can not have an impact to the metallographic structure on intersection, is conducive to improving welding quality.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is the front view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is the right view of Fig. 1.
Fig. 5 is the top view of Fig. 1.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated.
As Figure 1-5.
A kind of Water Cutting equipment space curved surface communicated wire cutting device, it comprises the base plate 16 be connected with Water Cutting equipment transverse arm, be arranged on the guide rail 1 on base plate 16, balance cylinder 2, connecting plate 3, main shaft 4, spindle drum 5, turning motor 6, cutter head bottom 7, module guide rail 8, block 9, cutting head 10, pressure duct 11, H spindle motor 13, R axle module base 15 etc., guide rail 1 is arranged on described base plate 16, the planker 17 that energy level moves left and right is arranged on described guide rail 1, base plate 16 is also provided with the feed screw nut or band actuation 24 that drive planker 17 to move horizontally along guide rail 1, as Fig. 1, shown in 2.Planker 17 is installed with H axle module slide block 23, H axle module base 18 to be arranged on described H axle module slide block 23 and can to move up and down, as Fig. 3 in the driving of H spindle motor 13, main shaft 4 is arranged in spindle drum 5, spindle drum 5 is fixed in H axle module base 18, spindle drum 5 is connected with the pivotal turning motor 6 of drive shaft, the lower end of main shaft 4 is connected with the cutter head bottom 7 can rotated with it, cutter head bottom 7 is sleeved on module guide rail 8, module guide rail 8 is fixed in R axle module base 15, R axle module slide plate 14 moves horizontally along R axle module base 15 thus drives the cutting head 10 be arranged on support arm 19 to do moving radially relative to cut point under the driving of driving mechanism, as Fig. 2, avoid interfering at cut hole timer and workpiece to increase cut hole size range simultaneously, therefore at the two ends of module guide rail 8, block 9 is installed, for locating when adjusting cutter head bottom 7 and R axle module base 15 relative position, and drive R axle module slide plate 14 can adopt conventional feed screw nut or driven by pulley drive device along the driving mechanism that R axle module base 15 moves horizontally, described cutting head 10 is arranged on support arm 19 by first swivel joint 12 that can produce beat, support arm 19 is fixedly mounted on R axle module slide plate 14, first swivel joint 12 is connected with the second swivel joint 20 by pressure duct 11, second swivel joint 11 is also connected with the 3rd swivel joint 21 be arranged on support 26 by corresponding pressure duct 11, 3rd swivel joint 21 is connected with the 4th swivel joint (25) by corresponding pressure duct 11 again, 4th swivel joint is connected with water under high pressure generator (not shown in FIG.) by pressure duct, abrasive material controlling organization 22 is arranged on the top of H axle module base 18, as Fig. 1, 2, shown in 3.Stress balance when working to make the present invention, also can install the balance cylinder 2 for balancing H axle weight on described planker 17 during concrete enforcement, balance cylinder 2 is connected with the connecting plate 3 being arranged on H axle module base 18 lower end, as Fig. 3,4,5 through planker 17.
The transverse arm that the present invention can be mounted in water cutting machine has following kinematic axis: planker shifting axle B(is shown in Fig. 2), altitude axis H(is shown in Fig. 3), half journal axle R(is shown in Fig. 2), rotating shaft A(is shown in Fig. 2), water cutter head beat rotating shaft S(is shown in Fig. 2).
Cutter sweep of the present invention can move left and right along guide rail 1 planker shifting axle direction.Head (comprise H axle, rotating shaft, module slide plate, cut first-class) is connected with balance cylinder 2 by connecting plate 3, can move up and down along altitude axis H.Adopt balance cylinder, the pulling force making cylinder produce after ventilation just in time with on altitude axis H to bear a heavy burden counteract gravity forces, can alleviate the heavy burden of altitude axis H like this, the load of reduction H spindle motor and volume.
Rotating shaft main shaft 4 is arranged in spindle drum 5, is driven by turning motor 6, and driven rotary axle A moves, and can carry out the rotation of 720 ° of scopes.Rotating shaft main shaft 4 is arranged on module guide rail 8 by cutter head bottom 7.The edges at two ends of module guide rail 8 is equipped with block 9, when main shaft is when the position of block 9 as shown in Figure 1, coordinates mobile R axle module slide plate 14, can regulate cutting radius of circle, but it is less now to cut radius of circle.When cutting radius of circle and being larger, main shaft can be moved on module guide rail 8 other end block 9 place of the module as shown in stereogram 1, coordinate mobile R axle module slide plate 14, namely adjustable.Such design can adapt to the cutting carrying out different pore size on Cylinder and end socket.
Cutting head, by the angle adjustment around beat axle S, can carry out the various chamferings after the cutting of oblique cutting hole and cutting circle.Water under high pressure is transferred to cutting head 10 mainly through each swivel joint by the connection of pressure duct 11, carries out the cutting of various workpiece.
The part that the present invention does not relate to prior art that maybe can adopt all same as the prior art is realized.

Claims (5)

1. a Water Cutting equipment space curved surface communicated wire cutting device, it comprises the base plate (16) and cutting head (10) that are connected with Water Cutting equipment transverse arm, it is characterized in that described base plate (16) is provided with guide rail (1), the planker (17) that energy level moves left and right is arranged on described guide rail (1), planker (17) is installed with H axle module slide block (23), and H axle module base (18) is arranged on described H axle module slide block (23) and above also can moves up and down in the driving of H spindle motor (13), main shaft (4) is arranged in spindle drum (5), spindle drum (5) is fixed in H axle module base (18), spindle drum (5) is connected with the pivotal turning motor of drive shaft (6), the lower end of main shaft (4) is connected with the cutter head bottom (7) can rotated with it, cutter head bottom (7) is sleeved on module guide rail (8), module guide rail (8) is fixed in R axle module base (15), R axle module slide plate (14) moves horizontally along R axle module base (15) thus drives the cutting head (10) be arranged on support arm (19) to do moving radially relative to cut point under the driving of driving mechanism, described cutting head (10) is arranged on support arm (19) by first swivel joint (12) that can produce beat, support arm (19) is fixedly mounted on R axle module slide plate (14), first swivel joint (12) is connected with the second swivel joint (20) by pressure duct (11), second swivel joint (20) is also connected with the 3rd swivel joint (21) be arranged on support (26) by corresponding pressure duct (11), 3rd swivel joint (21) is connected with the 4th swivel joint (25) by corresponding pressure duct (11) again, 4th swivel joint is connected with water under high pressure generator by pressure duct, the upper balance cylinder (2) installed for balancing H axle weight of described planker (17), balance cylinder (2) is connected with the connecting plate (3) being arranged on H axle module base (18) lower end through planker (17).
2. Water Cutting equipment space curved surface communicated wire cutting device according to claim 1, is characterized in that the two ends of described module guide rail (8) are provided with block (9).
3. Water Cutting equipment space curved surface communicated wire cutting device according to claim 1, is characterized in that the driving mechanism that described driving R axle module slide plate (14) moves horizontally along R axle module base (15) is feed screw nut or driven by pulley drive device.
4. Water Cutting equipment space curved surface communicated wire cutting device according to claim 1, is characterized in that described base plate (16) is provided with the feed screw nut or band actuation that drive planker (17) to move horizontally along guide rail (1).
5. Water Cutting equipment space curved surface communicated wire cutting device according to claim 1, is characterized in that described H axle module base (18) is provided with abrasive material controlling organization (22).
CN201310208657.2A 2013-05-30 2013-05-30 Water Cutting equipment space curved surface communicated wire cutting device Active CN103240678B (en)

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017121203B3 (en) * 2017-09-13 2018-12-20 Benteler Maschinenbau Gmbh Method for producing a component sample

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3313230C2 (en) * 1983-04-13 1987-03-05 Deuzer Maschinenfabrik GmbH, 5902 Netphen Method for automatically welding nozzles to elements with curved external surfaces
CN2123394U (en) * 1992-01-29 1992-12-02 武汉水利电力学院 Micro computer digit controlled tube cutter
CN201161333Y (en) * 2008-01-11 2008-12-10 范文利 T shape pipe joint welding machine
CN201353675Y (en) * 2008-12-29 2009-12-02 成都鑫兴众力科技发展有限公司 Suspended automatic nozzle intersection line welding device
CN201881063U (en) * 2010-12-03 2011-06-29 新疆威奥科技股份有限公司 Portable single-welding-gun welding device for saddle-shaped connecting pipes
CN203317231U (en) * 2013-05-30 2013-12-04 南京大地水刀股份有限公司 Spatial curved face intersection line cutting device for water cutting equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5944144B2 (en) * 1978-07-11 1984-10-26 ダイキン工業株式会社 Profile welding equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3313230C2 (en) * 1983-04-13 1987-03-05 Deuzer Maschinenfabrik GmbH, 5902 Netphen Method for automatically welding nozzles to elements with curved external surfaces
CN2123394U (en) * 1992-01-29 1992-12-02 武汉水利电力学院 Micro computer digit controlled tube cutter
CN201161333Y (en) * 2008-01-11 2008-12-10 范文利 T shape pipe joint welding machine
CN201353675Y (en) * 2008-12-29 2009-12-02 成都鑫兴众力科技发展有限公司 Suspended automatic nozzle intersection line welding device
CN201881063U (en) * 2010-12-03 2011-06-29 新疆威奥科技股份有限公司 Portable single-welding-gun welding device for saddle-shaped connecting pipes
CN203317231U (en) * 2013-05-30 2013-12-04 南京大地水刀股份有限公司 Spatial curved face intersection line cutting device for water cutting equipment

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