CN103240645B - A kind of anhydrous vibrations Ginding process and device thereof - Google Patents
A kind of anhydrous vibrations Ginding process and device thereof Download PDFInfo
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- CN103240645B CN103240645B CN201310139425.6A CN201310139425A CN103240645B CN 103240645 B CN103240645 B CN 103240645B CN 201310139425 A CN201310139425 A CN 201310139425A CN 103240645 B CN103240645 B CN 103240645B
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Abstract
The invention discloses a kind of anhydrous vibrations Ginding process and device thereof, including rubs grinding-material and five metals or plastic product produces the lapping machine of dust, for the dust-absorbing filtering machine that the dust suction produced by lapping machine is also filtered, it has following steps, is mixed to put into by the grinding-material of predetermined quantity shake cylinder with pending five metals or plastic product; Shake cylinder produces vibration frequency, grinding-material and five metals or plastic product is produced and rubs; The dust produced in suction shake cylinder, by dust and air filtration, the air after filtration is discharged, dust collection; In cooling shake cylinder, grinding-material and metal product rub the high temperature produced.Grinding system is shaken in the process of grinding relative to the water that has of conventional art, need through corase grind, fine grinding, bright dipping, oven dry four procedure, and dry Water-free environment-friendlyurinal grinding system of the present invention only needs a procedure just can complete whole work in process of lapping, save time and the energy.
Description
Technical field
The present invention relates to technical field of surface, especially a kind of anhydrous vibrations Ginding process and device thereof
Background technology
Prior art is by by multiple abrasive media and chemical medicinal liquid and water, puts into lapping machine together, then puts into metal product, make them shake friction mutually, thus reach surface-treated object.Need to use a large amount of water to carry out the chemical medicinal liquid on cleaning products and the mutual fricative dust of abrasive media and cleaning products surface in the middle of whole process of lapping, consume a large amount of water.A large amount of sewage, emissions can be produced, serious contaminated environment, except by effective sewage disposal system simultaneously, just discharge standard can be reached, and the cost of this sewage disposal is very high, so raw sewerage directly discharges by a lot of factory, a contaminated environment!
Summary of the invention
The object of the invention is to overcome prior art forms sewage, contaminated environment technical problem by the dust that a large amount of water cleaning products and abrasive media produce, a kind of in process of lapping, wash environmental protection without the need to clear water anhydrous vibrations Ginding process and device thereof are provided.
For realizing above object, this invention takes following technical scheme: a kind of anhydrous vibrations Ginding process, comprises the steps,
Step one: the grinding-material of predetermined quantity is mixed to put into pending five metals or plastic product and shakes cylinder;
Step 2: shake cylinder produces vibration frequency, grinding-material and five metals or plastic product is produced and rubs;
Step 3: the dust produced in suction shake cylinder, by dust and air filtration, the air after filtration is discharged, dust collection;
Step 4: in cooling shake cylinder, grinding-material and five metals or plastic product rub the high temperature produced;
This anhydrous vibrations Ginding process adopts anhydrous vibrations lapping device, described anhydrous vibrations lapping device includes grinding-material and five metals or plastic product to rub and produces the lapping machine of dust, for the dust suction that produced by lapping machine and the dust-absorbing filtering machine filtered; Described lapping machine comprises base, base is provided with vibrations motor, vibrations motor is connected with eccentric rotor up and down, and vibrations motor side is connected with vibrations spring, also include dust sucting pipeline and in be mixed with the shake cylinder of grinding-material and five metals or plastic product, shake cylinder opening part is sealed with cover plate, described shake cylinder is connected with vibrations spring, and shake cylinder opening is provided with air inlet pipe, the inverted U-shaped setting of described dust sucting pipeline, one end is communicated with described shake cylinder, and the other end is communicated with described dust-absorbing filtering machine; Described dust-absorbing filtering machine comprises shell, is connected with motor on the upside of shell, and the top in shell is provided with flabellum, is provided with many air-dischargings filtration core in the shell below described flabellum, is provided with air reservoir, below air filtration core, is provided with dust collection drawer at air filtration core side.
In described step one, the mass ratio of grinding-material and pending hardware products is 2:1; The volume ratio of grinding-material and plastic product is 2:1.
Fraction time in described step 2 is 1h to 8h.
Described grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1.
Compared with prior art, tool has the following advantages in the present invention:
1, in the process of grinding, a large amount of water and chemical milling agent is needed relative to traditional " having water to shake grinding system ", " dry Water-free environment-friendlyurinal grinding system " of the present invention does not need a water and chemical milling agent just can complete the surface treatment of metal product in the process of grinding, the dust that product produces with the mutual friction of abrasive media phase, siphoned away by Strongh vacuum cleaner, by microfilter, dust is isolated, finally concentrate cleaning by storage cabinet, thus reach the environmental protection object not having sewage, emissions and saving water resource.
2, grinding system is shaken in the process of grinding relative to the water that has of conventional art, need through corase grind, fine grinding, bright dipping, oven dry four procedure, and dry Water-free environment-friendlyurinal grinding system of the present invention only needs a procedure just can complete whole work in process of lapping, save time and the energy.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, content of the present invention is described in further details.
Embodiment one:
A kind of anhydrous vibrations Ginding process, comprises the steps,
Step one: the grinding-material of predetermined quantity is mixed to put into pending five metals or plastic product and shakes cylinder;
Step 2: shake cylinder produces vibration frequency, grinding-material and five metals or plastic product is produced and rubs;
Step 3: the dust produced in suction shake cylinder, by dust and air filtration, the air after filtration is discharged, dust collection;
Step 4: in cooling shake cylinder, grinding-material and five metals or plastic product rub the high temperature produced.
Refer to shown in Fig. 1, the invention provides a kind of anhydrous vibrations lapping device, it is for being polished into relatively for the purpose of even curface by the rough surface of the shaping five metals of various technology, plastic product, including rubs grinding-material and five metals or plastic product produces the lapping machine of dust, for the dust suction that produced by lapping machine and the dust-absorbing filtering machine filtered; Lapping machine comprises base 4, base 4 is provided with vibrations motor 5, vibrations motor about 5 is connected with eccentric rotor 3, and vibrations motor 5 side is connected with vibrations spring 6, also include dust sucting pipeline 8 and in be mixed with the shake cylinder 2 of grinding-material and five metals or plastic product, shake cylinder 2 opening part is sealed with cover plate 1, shake cylinder 2 is connected with vibrations spring 6, and shake cylinder 2 opening is provided with air inlet pipe 7, the inverted U-shaped setting of described dust sucting pipeline 8, one end is communicated with described shake cylinder 2, and the other end is communicated with dust-absorbing filtering machine; Dust-absorbing filtering machine comprises shell 11, be connected with motor 9 on the upside of shell 11, the top in shell 11 is provided with flabellum 10, is provided with many air-dischargings filtration core 13 in the shell 11 below flabellum 10, be provided with air reservoir 12 at air filtration core 13 side, below air filtration core 13, be provided with dust collection drawer 14.
The course of work of the present invention is as follows: the lapping machine having added seal cover board 1 drives eccentric rotor 3 to produce shake frequently by vibrations motor 5, grinding-material in shake cylinder 2 and metal product are produced and rubs, the dust that friction produces drives flabellum 10 to produce powerful suction by heavy-duty equipment by the motor 9 at equipment top and siphons away from dust sucting pipeline 8, by the air filtration core 13 of ultra micro by dust and air filtration, dust is concentrated in dust collection drawer 14, clean air is discharged from exhaust outlet, and the high temperature utilizing powerful blast pipe 7 to make the grinding-material in shake cylinder 2 and metal product produce cools rapidly, thus reach and do not need to cool shake with water and grind high temperature that in machine, grinding-material and metal product produce and the surface treatment completing metal product.
Embodiment two:
When hardware products and grinding-material grind, ratio can according to the mass ratio proportioning of 1:2, but also not require that the hardware products oneself shaken inside cylinder can not collide each other be a main visual inspection standard.Grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1.The time of grinding, from one hour to eight hours etc. the time was not longer, and product effect is out better, so the length of time depends on the requirement of client to quality completely.In addition, there is the product of outstanding decorative pattern and word on some surfaces, need to control well the time, can not deface decorative pattern or word be as the criterion.
Embodiment three:
When plastic product and grinding-material grind, ratio can according to the ratio of 1:2, and because plastic quality is light, so be according to volume ratio, grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1.The time of grinding, from one hour to eight hours etc. the time was not longer, and product effect is out better, so the length of time depends on the requirement of client to quality completely.In addition, there is the product of outstanding decorative pattern and word on some surfaces, need to control well the time, can not deface decorative pattern or word be as the criterion.
Above-listed detailed description is illustrating for possible embodiments of the present invention, and this embodiment is also not used to limit the scope of the claims of the present invention, and the equivalence that all the present invention of disengaging do is implemented or changed, and all should be contained in the scope of the claims of this case.
Claims (4)
1. an anhydrous vibrations Ginding process, is characterized in that: comprise the steps,
Step one: the grinding-material of predetermined quantity is mixed to put into pending five metals or plastic product and shakes cylinder;
Step 2: shake cylinder produces vibration frequency, grinding-material and five metals or plastic product is produced and rubs;
Step 3: the dust produced in suction shake cylinder, by dust and air filtration, the air after filtration is discharged, dust collection;
Step 4: in cooling shake cylinder, grinding-material and five metals or plastic product rub the high temperature produced;
This anhydrous vibrations Ginding process adopts anhydrous vibrations lapping device, described anhydrous vibrations lapping device includes grinding-material and five metals or plastic product to rub and produces the lapping machine of dust, for the dust suction that produced by lapping machine and the dust-absorbing filtering machine filtered;
Described lapping machine comprises base (4), base (4) is provided with vibrations motor (5), vibrations motor (5) are connected with eccentric rotor (3) up and down, vibrations motor (5) side is connected with vibrations spring (6), also include dust sucting pipeline (8) and in be mixed with the shake cylinder (2) of grinding-material and five metals or plastic product, shake cylinder (2) opening part is sealed with cover plate (1), described shake cylinder (2) is connected with vibrations spring (6), shake cylinder (2) opening is provided with air inlet pipe (7), described dust sucting pipeline (8) inverted U-shaped setting, one end is communicated with described shake cylinder (2), the other end is communicated with described dust-absorbing filtering machine,
Described dust-absorbing filtering machine comprises shell (11), shell (11) upside is connected with motor (9), top in shell (11) is provided with flabellum (10), many air-dischargings filtration core (13) is provided with in the shell (11) of described flabellum (10) below, be provided with air reservoir (12) at air filtration core (13) side, be provided with dust collection drawer (14) in air filtration core (13) below.
2. anhydrous vibrations Ginding process as claimed in claim 1, is characterized in that: in described step one, and the mass ratio of grinding-material and pending hardware products is 2:1; The volume ratio of grinding-material and plastic product is 2:1.
3. anhydrous vibrations Ginding process as claimed in claim 1, is characterized in that: the fraction time in described step 2 is 1h to 8h.
4. anhydrous vibrations Ginding process as claimed in claim 1, is characterized in that: described grinding-material is that resin and stone flour mix, and the mass ratio of its mixing is: 1:1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310139425.6A CN103240645B (en) | 2013-04-19 | 2013-04-19 | A kind of anhydrous vibrations Ginding process and device thereof |
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| CN201310139425.6A CN103240645B (en) | 2013-04-19 | 2013-04-19 | A kind of anhydrous vibrations Ginding process and device thereof |
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| CN103240645B true CN103240645B (en) | 2016-03-30 |
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| CN106272024A (en) * | 2016-08-23 | 2017-01-04 | 东莞市利锐实业有限公司 | A kind of without water turbulence Ginding process and device thereof |
| CN107175574A (en) * | 2017-05-25 | 2017-09-19 | 唐伟 | A kind of method of the anhydrous grinding of hardware device surface |
| CN107283227A (en) * | 2017-06-28 | 2017-10-24 | 无锡华玉铝业有限公司 | A kind of vibrating burnisher handled for aluminium flake flour milling |
| CN107263299A (en) * | 2017-07-06 | 2017-10-20 | 广东金世纪高新材料有限公司 | A kind of dedusting oscillating mill |
| CN113414074B (en) * | 2021-04-02 | 2023-06-09 | 中材科技（邯郸）风电叶片有限公司 | Flushing-free device for epoxy resin glue mixing |
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| EP0426045A1 (en) * | 1989-10-30 | 1991-05-08 | RENI CIRILLO S.r.l. | Vibrating machine for the finishing, the washing and the drying of metal pieces |
| JPH07314322A (en) * | 1994-05-31 | 1995-12-05 | Sinto Brator Co Ltd | Dry barrel polishing device |
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| JPH10156701A (en) * | 1996-11-26 | 1998-06-16 | Sinto Brator Co Ltd | Dry type barrel polishing method |
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| CN200981011Y (en) * | 2006-12-11 | 2007-11-28 | 西北有色地质勘查局七一二总队 | Full-automatic vibrating grinder |
| JP2009012085A (en) * | 2007-06-29 | 2009-01-22 | Sinto Brator Co Ltd | Apparatus and method of barrel polishing |
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2013
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0426045A1 (en) * | 1989-10-30 | 1991-05-08 | RENI CIRILLO S.r.l. | Vibrating machine for the finishing, the washing and the drying of metal pieces |
| US5476415A (en) * | 1993-10-22 | 1995-12-19 | Sintobrator, Ltd. | Dry barrel finishing machine |
| JPH07314322A (en) * | 1994-05-31 | 1995-12-05 | Sinto Brator Co Ltd | Dry barrel polishing device |
| JPH0871913A (en) * | 1994-08-30 | 1996-03-19 | Riuge Seiki Kk | Dry and hard barrel finishing machine and manufacture of refined polished rice using the same |
| JPH10156701A (en) * | 1996-11-26 | 1998-06-16 | Sinto Brator Co Ltd | Dry type barrel polishing method |
| CN1876325A (en) * | 2006-06-28 | 2006-12-13 | 浙江湖磨抛光磨具制造有限公司 | Vibration finishing machine with drying function |
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| JP2009012085A (en) * | 2007-06-29 | 2009-01-22 | Sinto Brator Co Ltd | Apparatus and method of barrel polishing |
| CN203221378U (en) * | 2013-04-19 | 2013-10-02 | 杨一舟 | Non-water vibration grinding device |
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