CN103236524A - Novel processing production line for polar plate of lead-acid storage battery - Google Patents
Novel processing production line for polar plate of lead-acid storage battery Download PDFInfo
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- CN103236524A CN103236524A CN2013101661064A CN201310166106A CN103236524A CN 103236524 A CN103236524 A CN 103236524A CN 2013101661064 A CN2013101661064 A CN 2013101661064A CN 201310166106 A CN201310166106 A CN 201310166106A CN 103236524 A CN103236524 A CN 103236524A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses a novel processing production line for a polar plate of a lead-acid storage battery. The novel processing production line comprises a rack, wherein a charging device, an edge cutting device, a lug brushing device, an X-direction edge polishing device, an X-direction middle gap cutting device, an X-direction middle gap polishing device, a reversing device, a Y-direction edge polishing device, a Y-direction middle gap cutting device and a Y-direction middle gap polishing device are arranged on two side plates at two sides of the rack; an X-direction conveying device is arranged on the rack below the edge cutting device, the lug brushing device, the X-direction edge polishing device, the X-direction middle gap cutting device and the X-direction middle gap polishing device; and a Y-direction conveying device is arranged on the rack below the Y-direction edge polishing device, the Y-direction middle gap cutting device and the Y-direction middle gap polishing device. The novel processing production line for the polar plate of the lead-acid storage battery is easy to manufacture and operate, high in reliability and great in application value; the dust pollution can be reduced; the working efficiency is effectively improved; the labor intensity of an operator is reduced; and the labor productivity is improved.
Description
Technical field
The present invention relates to a kind of novel lead-acid storage battery pole plate machining production line, be applicable to the automation processing of tetrad sheet accumulator plate.
Background technology
Lead-acid battery accounts for 88% of storage battery output, occupies critical role in Battery Market.China's lead acid accumulator output accounts for 1/3 of world wide production, just increases fast with average annual about 20% speed at present, becomes the production and consumption big country of global lead acid accumulator.The manufacturing environomental pollution source of lead acid accumulator mainly comprises aspects such as lead fume, lead dust, sewage and acid mist.Play Japan, Australia, Germany, Britain, France and gondola battery production commercial city the eighties in last century and bring into use the grid green manufacture technology, American-European main battery manufacturer man has also adopted and has drawn in the net grid or produce storage battery after the web plate grid are made pole plate.
Polar plate of lead acid storage battery is in the process of producing, at first the plumbous mode with gravitational casting of lead-antimony alloy, lead-calcium alloy or other alloys is cast as satisfactory dissimilar various electrode plate grids, evenly be applied in the grid surface after then lead powder and dilute sulfuric acid and additive being mixed and carry out dry solidification again and obtain multi-joint pole plate, then by cutting, throw operation such as limit multi-joint pole plate cut into the monolithic pole plate.Traditional processing mode is to adopt the slitting mill rolling cut, manually breaks off with the fingers and thumb to be broken into to be monolithic, manually piles up, and manually throws the limit then, and whole process dust is very big, and is very harmful to workers ' health, and labor productivity is not high yet.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide a kind of novel lead-acid storage battery pole plate machining production line, it is simple that the present invention has making, processing ease, can reduce dust pollution, effectively improve operating efficiency, reduce labor strength, the reliability of raising labour productivity height has bigger using value.
The present invention is the purpose that reaches above-mentioned, and the present invention adopts following technical scheme:
A kind of novel lead-acid storage battery pole plate machining production line, comprise frame, be equipped with successively on the both sides side plate of described frame that feeding device, trimming device, ear-brushing device, X-direction are thrown the limit device, cut X-direction centre joint device, polishing X-direction centre joint device, reversing arrangement, Y-direction are thrown the limit device, cut Y-direction centre joint device, polishing Y-direction centre joint device; Describedly be positioned at that trimming device, ear-brushing device, X-direction are thrown the limit device, cut X-direction centre joint device, the X-direction conveying device be installed on the frame of polishing X-direction centre joint device below; Describedly be positioned at that Y-direction is thrown the limit device, cut Y-direction centre joint device, the Y-direction conveying device be installed on the frame of polishing Y-direction centre joint device below.
Described X-direction conveying device and Y-direction conveying device comprise rack-mounted first conveying axis and second conveying axis respectively, are set with 2 first delivery wheels on described first conveying axis, are set with 2 second delivery wheels on described second conveying axis; Between described first delivery wheel and second delivery wheel carrier chain is installed;
Described trimming device comprises 4 side cut rotating shafts that are installed on the side plate of frame both sides, wherein vertically is vertically installed with 2 side cut rotating shafts on every side side plate; In the described side cut rotating shaft first saw blade is installed;
Described ear-brushing device comprises 4 brush ear rotating shafts that are installed on the side plate of frame both sides, wherein vertically is vertically installed with the rotating shaft of 2 brush ears on every side side plate; In the rotating shaft of described brush ear first polishing disk is installed;
Described X-direction is thrown the limit device and is comprised 2 X-direction polishing rotating shafts that are installed on the side plate of frame both sides, and 1 X-direction polishing rotating shaft wherein is installed on every side side plate; In the described X-direction polishing rotating shaft second polishing disk is installed;
The described X-direction centre joint device of cutting comprises that 4 are installed in and cut the rotating shaft of the X-direction centre joint on the side plate of frame both sides, wherein vertically are vertically installed with 2 and cut the rotating shaft of the X-direction centre joint on every side side plate; Described cutting in the rotating shaft of the X-direction centre joint is equipped with second saw blade.
Described polishing X-direction centre joint device comprises that being installed in the polishing X-direction centre joint device of first on the side plate of frame both sides and second polishes X-direction centre joint device, wherein be equipped with 1 on every side side plate, and arranged in dislocation before and after the first polishing X-direction centre joint device and the second polishing X-direction centre joint device; The described first polishing X-direction centre joint device and the second polishing X-direction centre joint device include 1 polishing X-direction centre joint rotating shaft on the side plate that is installed in frame, in the rotating shaft of the described polishing X-direction centre joint the 3rd polishing disk are installed.
Described reversing arrangement comprises first rubber rollers and second rubber rollers that is installed on the side plate of both sides, and first rubber rollers and the vertical installation up and down of second rubber rollers.
Described Y-direction is thrown the limit device and is comprised 2 Y-direction polishing rotating shafts that are installed on the side plate of frame both sides, and 1 Y-direction polishing rotating shaft wherein is installed on every side side plate; In the described Y-direction polishing rotating shaft the 4th polishing disk is installed.
The described Y-direction centre joint device of cutting comprises that 2 vertically are vertically mounted on and cut the rotating shaft of the Y-direction centre joint on the frame one side side plate; Described cutting in the rotating shaft of the X-direction centre joint is equipped with the 3rd saw blade.
Described polishing Y-direction centre joint device comprises that being installed in the polishing Y-direction centre joint device of first on the side plate of frame both sides and second polishes Y-direction centre joint device, wherein be equipped with 1 on every side side plate, and arranged in dislocation before and after the first polishing Y-direction centre joint device and the second polishing Y-direction centre joint device; The described first polishing Y-direction centre joint device and the second polishing Y-direction centre joint device include 1 polishing Y-direction centre joint rotating shaft on the side plate that is installed in frame, in the rotating shaft of the described polishing Y-direction centre joint the 4th polishing disk are installed.
Beneficial effect of the present invention is: the present invention has making simply, and processing ease can reduce dust pollution, has effectively improved operating efficiency, reduces labor strength, and the reliability of raising labour productivity height has bigger using value.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the enlarged diagram of tetrad sheet pole plate of the present invention.
Embodiment
As shown in Figure 1, present embodiment provides a kind of novel lead-acid storage battery pole plate machining production line, comprise frame 14, be equipped with successively on the both sides side plate 19 of described frame 14 that feeding device 1, trimming device 2, ear-brushing device 3, X-direction are thrown limit device 4, cut X-direction centre joint device 5, polishing X-direction centre joint device, reversing arrangement 8, Y-direction are thrown limit device 10, cut Y-direction centre joint device 11, polishing Y-direction centre joint device; Describedly be positioned at that trimming device 2, ear-brushing device 3, X-direction are thrown limit device 4, cut X-direction centre joint device 5, the X-direction conveying device be installed on the frame 14 of polishing X-direction centre joint device below; Describedly be positioned at that Y-direction is thrown limit device 10, cut Y-direction centre joint device 11, the Y-direction conveying device be installed on the frame 14 of polishing Y-direction centre joint device below.
Described X-direction conveying device and Y-direction conveying device comprise first conveying axis 15 and second conveying axis 16 that is installed on the frame 14 respectively, be set with 2 first delivery wheels 17 on described first conveying axis 15, be set with 2 second delivery wheels 18 on described second conveying axis 16; Between described first delivery wheel 17 and second delivery wheel 18 carrier chain 9 is installed;
Described trimming device 2 comprises 4 side cut rotating shafts 21 that are installed on the frame 14 both sides side plates 19, wherein vertically is vertically installed with 2 side cut rotating shafts 21 on every side side plate 19; First saw blade 22 is installed in the described side cut rotating shaft 21;
Described ear-brushing device 3 comprises 4 brush ear rotating shafts 31 that are installed on the frame 14 both sides side plates 19, wherein vertically is vertically installed with 2 brush ears rotating shaft 31 on every side side plate 19; First polishing disk 32 is installed in the described brush ear rotating shaft 31;
Described X-direction is thrown limit device 4 and is comprised 2 X-direction polishing rotating shafts 30 that are installed on the frame 14 both sides side plates 19, and 1 X-direction polishing rotating shaft 30 wherein is installed on every side side plate 19; In the described X-direction polishing rotating shaft 30 second polishing disk 33 is installed;
The described X-direction centre joint device 5 of cutting comprises that 4 are installed in and cut X-direction centre joint rotating shaft 34 on the frame 14 both sides side plates 19, wherein vertically are vertically installed with 2 and cut X-direction centre joint rotating shaft 34 on every side side plate 19; Described cutting is equipped with second saw blade 35 in the X-direction centre joint rotating shaft 34.
Described polishing X-direction centre joint device comprises that being installed in the polishing of first on the frame 14 both sides side plates 19 X-direction centre joint device 6 and second polishes X-direction centre joint device 7, wherein be equipped with 1 on every side side plate 19, and the first polishing X-direction centre joint device 6 and the second polishing X-direction centre joint device, 7 front and back arranged in dislocation; The described first polishing X-direction centre joint device 6 and the second polishing X-direction centre joint device 7 include 1 polishing X-direction centre joint rotating shaft 20 on the side plate 19 that is installed in frame 14, in the described polishing X-direction centre joint rotating shaft 20 the 3rd polishing disk 23 are installed.
Described reversing arrangement comprises first rubber rollers 39 and second rubber rollers 40 that is installed on the both sides side plate 19, and first rubber rollers 39 and the vertical installation up and down of second rubber rollers 40.
Described Y-direction is thrown limit device 10 and is comprised 2 Y-direction polishing rotating shafts 24 that are installed on the frame 14 both sides side plates 19, and 1 Y-direction polishing rotating shaft 24 wherein is installed on every side side plate 19; In the described Y-direction polishing rotating shaft 24 the 4th polishing disk 25 is installed.
The described Y-direction centre joint device 11 of cutting comprises that 2 vertically are vertically mounted on and cut Y-direction centre joint rotating shaft 28 on the frame 14 1 side side plates 19; Described cutting is equipped with the 3rd saw blade 29 in the X-direction centre joint rotating shaft 28.
Described polishing Y-direction centre joint device comprises that being installed in the polishing of first on the frame 14 both sides side plates 19 Y-direction centre joint device 12 and second polishes Y-direction centre joint device 13, wherein be equipped with 1 on every side side plate 19, and the first polishing Y-direction centre joint device 12 and the second polishing Y-direction centre joint device, 13 front and back arranged in dislocation; The described first polishing Y-direction centre joint device 12 and the second polishing Y-direction centre joint device 13 include 1 polishing Y-direction centre joint rotating shaft 26 on the side plate 19 that is installed in frame 14, in the described polishing Y-direction centre joint rotating shaft 26 the 4th polishing disk 27 are installed.
With reference to Fig. 2 as can be known, this equipment need cut into the pole plate 36 of tetrad sheet 4 single-chip microcomputer plates, and need polishing smooth, according to these basic demands, during use, feeding device 1 will pile up carrier chain 9 tops that good tetrad sheet pole plate 36 is slowly sent into the X-direction conveying device, and vacuum cup is drawn a slice at every turn and delivered on the carrier chain 9, anchor clamps on the carrier chain 9 clamp the pole plate 36 of tetrad sheet, for following process is got ready.
When the pole plate 36 of tetrad sheet arrives trimming devices 2 places along with the carrier chain 9 of X-direction conveying device, first saw blade 22 on the trimming device 2 directly cuts away the lug place part to be cut of the pole plate 36 of tetrad sheet, is transported in next step operation after cutting away.
The pole plate 36 of the tetrad sheet after cutting edge is along with the carrier chain 9 of X-direction conveying device arrives ear-brushing devices 3, and smooth clean with the lug upper and lower surface polishing of the pole plate 36 of tetrad sheet of each two pairs first polishing disks 32 removed Superficial Foreign Body, burr and oxide layer up and down.Send into next operation then.
After treating that the end of pole plate 36 lugs of tetrad sheet and upper and lower surface are all polished, the pole plate 36 of tetrad sheet arrives next station, cuts X-direction centre joint device 5, and second saw blade 35 in the device is divided into two the pole plate 36 of tetrad sheet, is transported to next operation.
The first polishing X-direction centre joint device 6 and the second polishing X-direction centre joint device 7 be taken up in order of priority with arrive be divided into two after two two sheet pole plates, 37 centres joint polishings smooth, so far four words connection sheet pole plates 36 are processed into smooth two smooth sheet pole plates 37.
Also need two two sheet pole plates 37 are cut again this moment, adopt reversing arrangement 8, two two sheet pole plates 37 are passed through between first rubber rollers 39 and second rubber rollers 40, deliver to another with the y of the vertical placement of X-direction conveying device on the carrier chain 9 of conveying device, two two sheet pole plates 37 that are cut open convert to by advancing side by side and one in front and one in back are fixed in y on the carrier chain 9 of conveying device.The 4th polishing disk 25 that Y-direction is thrown on the limit device 10 will also not have two edge polishings of polishing not smooth before.
Cut Y-direction centre joint device 11, utilize its 3rd saw blade 29 respectively two two sheet pole plates 37 to be cut, become 4 monolithic pole plates 38.
The first polishing Y-direction centre joint device 12 and the second polishing Y-direction centre joint device 13 are taken up in order of priority the polishing of monolithic pole plate 38 joint-cuttings smooth.So far, machine, be stacked up by the automatic blanking mode.
The production line of present embodiment has to be made simply, and processing ease can reduce dust pollution, has effectively improved operating efficiency, reduces labor strength, and the reliability of raising labour productivity height has bigger using value.
Claims (7)
1. novel lead-acid storage battery pole plate machining production line, it is characterized in that: comprise frame (14), be equipped with successively on the both sides side plate (19) of described frame (14) that feeding device (1), trimming device (2), ear-brushing device (3), X-direction are thrown limit device (4), cut X-direction centre joint device (5), polishing X-direction centre joint device, reversing arrangement (8), Y-direction are thrown limit device (10), cut Y-direction centre joint device (11), polishing Y-direction centre joint device; Describedly be positioned at that trimming device (2), ear-brushing device (3), X-direction are thrown limit device (4), cut X-direction centre joint device (5), the X-direction conveying device be installed on the frame (14) of polishing X-direction centre joint device below; Describedly be positioned at that Y-direction is thrown limit device (10), cut Y-direction centre joint device (11), the Y-direction conveying device be installed on the frame (14) of polishing Y-direction centre joint device below.
2. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described X-direction conveying device and Y-direction conveying device comprise first conveying axis (15) and second conveying axis (16) that is installed on the frame (14) respectively, be set with 2 first delivery wheels (17) on described first conveying axis (15), be set with 2 second delivery wheels (18) on described second conveying axis (16); Between described first delivery wheel (17) and second delivery wheel (18) carrier chain (9) is installed;
Described trimming device (2) comprises 4 side cut rotating shafts (21) that are installed on frame (14) the both sides side plates (19), wherein vertically is vertically installed with 2 side cut rotating shafts (21) on every side side plate (19); First saw blade (22) is installed in the described side cut rotating shaft (21);
Described ear-brushing device (3) comprises 4 brush ear rotating shafts (31) that are installed on frame (14) the both sides side plates (19), wherein vertically is vertically installed with the ear rotating shaft (31) of 2 brushes on every side side plate (19); First polishing disk (32) is installed in the described brush ear rotating shaft (31);
Described X-direction is thrown limit device (4) and is comprised 2 X-direction polishing rotating shafts (30) that are installed on frame (14) the both sides side plates (19), and 1 X-direction polishing rotating shaft (30) wherein is installed on every side side plate (19); In the described X-direction polishing rotating shaft (30) second polishing disk (33) is installed;
The described X-direction centre joint device (5) of cutting comprises that 4 are installed in and cut X-direction centre joint rotating shaft (34) on frame (14) the both sides side plates (19), wherein vertically are vertically installed with 2 and cut X-direction centre joint rotating shaft (34) on every side side plate (19); Described cutting is equipped with second saw blade (35) in the X-direction centre joint rotating shaft (34).
3. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described polishing X-direction centre joint device comprises that being installed in the polishing X-direction centre joint device (6) of first on frame (14) the both sides side plates (19) and second polishes X-direction centre joint device (7), wherein be equipped with 1 on every side side plate (19), and arranged in dislocation before and after the first polishing X-direction centre joint device (6) and the second polishing X-direction centre joint device (7); The described first polishing X-direction centre joint device (6) and second polishes X-direction centre joint device (7) and includes 1 polishing X-direction centre joint rotating shaft (20) on the side plate (19) that is installed in frame (14), and the 3rd polishing disk (23) is installed in the described polishing X-direction centre joint rotating shaft (20).
4. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described reversing arrangement comprises first rubber rollers (39) and second rubber rollers (40) that is installed on the both sides side plate (19), and first rubber rollers (39) and second rubber rollers (40) vertical installation up and down.
5. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described Y-direction is thrown limit device (10) and is comprised 2 Y-direction polishing rotating shafts (24) that are installed on frame (14) the both sides side plates (19), and 1 Y-direction polishing rotating shaft (24) wherein is installed on every side side plate (19); In the described Y-direction polishing rotating shaft (24) the 4th polishing disk (25) is installed.
6. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1 is characterized in that: the described Y-direction centre joint device (11) of cutting comprises that 2 vertically are vertically mounted on and cut Y-direction centre joint rotating shaft (28) on frame (14) the one side side plates (19); Described cutting is equipped with the 3rd saw blade (29) in the X-direction centre joint rotating shaft (28).
7. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described polishing Y-direction centre joint device comprises that being installed in the polishing Y-direction centre joint device (12) of first on frame (14) the both sides side plates (19) and second polishes Y-direction centre joint device (13), wherein be equipped with 1 on every side side plate (19), and arranged in dislocation before and after the first polishing Y-direction centre joint device (12) and the second polishing Y-direction centre joint device (13); The described first polishing Y-direction centre joint device (12) and second polishes Y-direction centre joint device (13) and includes 1 polishing Y-direction centre joint rotating shaft (26) on the side plate (19) that is installed in frame (14), and the 4th polishing disk (27) is installed in the described polishing Y-direction centre joint rotating shaft (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310166106.4A CN103236524B (en) | 2013-05-07 | 2013-05-07 | Novel processing production line for polar plate of lead-acid storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310166106.4A CN103236524B (en) | 2013-05-07 | 2013-05-07 | Novel processing production line for polar plate of lead-acid storage battery |
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| Publication Number | Publication Date |
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| CN103236524A true CN103236524A (en) | 2013-08-07 |
| CN103236524B CN103236524B (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310166106.4A Expired - Fee Related CN103236524B (en) | 2013-05-07 | 2013-05-07 | Novel processing production line for polar plate of lead-acid storage battery |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105958014A (en) * | 2016-07-11 | 2016-09-21 | 湖北海蓝装备科技有限公司 | Lead-acid storage battery polar plate processing transfer machine |
| CN107378125A (en) * | 2017-08-18 | 2017-11-24 | 东莞市伟升机械设备科技有限公司 | Battery pole piece hobbing method and device, battery pole piece slitting mill |
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| CN201638891U (en) * | 2010-03-19 | 2010-11-17 | 超威电源有限公司 | Production system for polar plate rubbing plate of lead acid storage battery |
| CN103066245A (en) * | 2013-01-10 | 2013-04-24 | 武汉深蓝自动化设备股份有限公司 | Automatic lug brushing-cutting and frame-brushing machine for storage battery plate |
| CN203260678U (en) * | 2013-05-07 | 2013-10-30 | 浙江工业大学之江学院工业研究院 | Novel lead-acid storage battery plate processing and production line |
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2013
- 2013-05-07 CN CN201310166106.4A patent/CN103236524B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201638891U (en) * | 2010-03-19 | 2010-11-17 | 超威电源有限公司 | Production system for polar plate rubbing plate of lead acid storage battery |
| CN103066245A (en) * | 2013-01-10 | 2013-04-24 | 武汉深蓝自动化设备股份有限公司 | Automatic lug brushing-cutting and frame-brushing machine for storage battery plate |
| CN203260678U (en) * | 2013-05-07 | 2013-10-30 | 浙江工业大学之江学院工业研究院 | Novel lead-acid storage battery plate processing and production line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105958014A (en) * | 2016-07-11 | 2016-09-21 | 湖北海蓝装备科技有限公司 | Lead-acid storage battery polar plate processing transfer machine |
| CN105958014B (en) * | 2016-07-11 | 2018-11-20 | 湖北海蓝装备科技有限公司 | Polar plate of lead acid storage battery handles switching machine |
| CN107378125A (en) * | 2017-08-18 | 2017-11-24 | 东莞市伟升机械设备科技有限公司 | Battery pole piece hobbing method and device, battery pole piece slitting mill |
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| CN103236524B (en) | 2015-04-15 |
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Granted publication date: 20150415 Termination date: 20210507 |