CN103231109A - Full-automatic photovoltaic module aluminum product cutting machine - Google Patents
Full-automatic photovoltaic module aluminum product cutting machine Download PDFInfo
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- CN103231109A CN103231109A CN2013101678756A CN201310167875A CN103231109A CN 103231109 A CN103231109 A CN 103231109A CN 2013101678756 A CN2013101678756 A CN 2013101678756A CN 201310167875 A CN201310167875 A CN 201310167875A CN 103231109 A CN103231109 A CN 103231109A
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Abstract
A full-automatic photovoltaic module aluminum product cutting machine comprises a machine frame, a pressing device and a cutting device. The cutting device comprises two saw blades, two motors, a pushing cylinder and a placing plate. The two motors respectively drive the respective saw blades to rotate and are arranged on two sides of the placing plate. The two motors are relatively slantly arranged on the placing plate, inclination angles of the motors can be controlled through an adjusting positioning device, the pushing cylinder drives the placing plate to move longitudinally, the machine frame is further provided with an open groove matched with moving tracks of the saw blades, and the saw blades are used for cutting aluminum products in the placing plate moving process. The full-automatic photovoltaic module aluminum product cutting machine in a novel structure runs smoothly, the aluminum products are fed evenly, a cutting section is high in quality, a cutting length is accurate, and the aluminum product cutting machine is safe and reliable, can perform one-time cutting on a plurality of aluminum products and is simple in structure and high in using efficiency.
Description
Technical field
The present invention relates to a kind of photovoltaic module process equipment, especially a kind of full-automatic photovoltaic module aluminum extrusion cutter.
Background technology
China's photovoltaic technology development in recent years is rapid, and increasing with the speed more than 30% every year.Because the two anti-influences of Europe and U.S.'s photovoltaic receive a death blow China's photovoltaic module manufacturing industry, and the products export difficulty strengthens, also more and more higher to the quality technology requirement of product from 2011, price glides and requires enterprise stricter to production cost control.The photovoltaic module manufacturing industry is constantly sought new cost control approach.Aluminium frame cost proportion in the photovoltaic module manufacture process is 10%-25%, and is very important concerning photovoltaic module manufacturing enterprise to the improvement of aluminum profile extrusion so.The research and development of photovoltaic module aluminum extrusion cutter and design more and more come into one's own.
Traditional aluminum extrusion cutter has following shortcoming: 1, traditional aluminum extrusion cutter speed is unadjustable.2, traditional aluminum extrusion cutter mould can not be adjusted.3, traditional aluminum extrusion cutter sawing angle adjustment scope is little.4, traditional aluminum extrusion cutter section bar length of cut can not be adjusted.5, the security of traditional aluminum extrusion cutter saw blade is low.6, cutting efficiency of traditional aluminum extrusion cutter is low.7, traditional aluminum extrusion cutter once can only cut an aluminium.
Summary of the invention
The object of the present invention is to provide that a kind of speed, mould, cutting angle can be regulated, simple in structure, cutting efficiency is high, security performance is high full-automatic photovoltaic module aluminum extrusion cutter.
For solving the problems of the technologies described above, the invention provides a kind of full-automatic photovoltaic module aluminum extrusion cutter, comprising:
Frame, it is provided with a draw-in groove that end face passes through for aluminium;
Hold down gag is arranged on the frame top, corresponding draw-in groove position, and can compress aluminium;
Cutter sweep is arranged on the frame below, the aluminium on the draw-in groove can be cut;
Described cutter sweep comprises two saw blades, two motors, promotion cylinder and placing plates, two motors drive saw blade rotation separately respectively, motor is arranged on the both sides of placing plate, being arranged on of two motor relative tilts also can be by regulating the angle of inclination of positioner control motor on the placing plate, described promotion cylinder drives placing plate and vertically moves, also be provided with the fluting with adaptive saw blade running orbit on the described frame, described saw blade cuts aluminium in the placing plate moving process.
For aluminium is compressed firmly, the present invention improves to be had, and described hold down gag comprises pressure strip and clamping cylinder, the movement of described clamping cylinder control pressure strip, and the movement by pressure strip is pressed on aluminium on the frame.
For making the saw blade translational speed adjustable, the present invention improves to be had, and described promotion cylinder is provided with speed-regulating valve.
For accurately regulating aluminium length, the present invention improves to be had, and is positioned at the draw-in groove side on the described frame and is provided with fixed dam, and described fixed dam is provided with adjustment sheet, and the position of described adjustment sheet and fixed dam is adjustable.
For ease of the movement of aluminium, the present invention improves to be had, and described frame is provided with the transfer roller for the aluminium feeding.
For processing many aluminiums simultaneously, the present invention improves to be had, and described draw-in groove quantity is 4, is arranged in parallel.
For guaranteeing the security of entire machine, the present invention improves to be had, and described cutter sweep is arranged with casing outward.
For strengthening the intensity of saw blade, the present invention improves to be had, and the material of described saw blade is aluminium alloy.
The present invention improves to be had, described adjusting positioner is regulated passing placing plate successively and stretching into motor of bolt for regulating bolt, and the bottom of described motor is hinged on the placing plate, regulate the angle of inclination of motor by the rotation of regulating bolt, regulate bolt and be fixed on the gripper shoe by nut.
Beneficial effect of the present invention is: the full-automatic photovoltaic module aluminum extrusion cutter of new structure, operate steadily, feeding is even, cutting cross section quality height, Cutting Length is accurate, and is safe and reliable, and can once cut many aluminiums, simple in structure, the service efficiency height.
Description of drawings
Accompanying drawing 1 is the front view of full-automatic photovoltaic module aluminum extrusion cutter of the present invention;
Accompanying drawing 2 is the vertical view of full-automatic photovoltaic module aluminum extrusion cutter of the present invention;
Accompanying drawing 3 is the left view of full-automatic photovoltaic module aluminum extrusion cutter of the present invention.
Label declaration: 1-frame; The 11-draw-in groove; The 2-saw blade; The 3-motor; 4-promotes cylinder; The 5-placing plate; The 6-live-roller; The 7-fixed dam; The 71-adjustment sheet; The 8-pressure strip; The 81-clamping cylinder.
The specific embodiment
By describing technology contents of the present invention, structural feature in detail, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
See also Fig. 1 to accompanying drawing 3, a kind of full-automatic photovoltaic module aluminum extrusion cutter provided by the invention shown in the accompanying drawing comprises:
Frame 1, frame 1 are provided with the draw-in groove 11 that an end face for aluminium passes through;
Hold down gag is arranged on frame 1 top, corresponding draw-in groove 11 positions, and can compress aluminium;
Cutter sweep is arranged on frame 1 below, the aluminium on the draw-in groove 11 can be cut;
Described cutter sweep comprises two saw blades 2, two motors 3, promotion cylinder 4 and placing plates 5, two motors 3 drive saw blade 2 rotations separately respectively, motor 3 is arranged on the both sides of placing plate 5, being arranged on of two motor 3 relative tilts also can be by regulating the angle of inclination of positioner control motor 3 on the placing plate 5, described promotion cylinder 4 drives placing plate 5 and vertically moves, also be provided with the fluting with adaptive saw blade 2 running orbits on the described frame 1, saw blade 2 cuts aluminium in the moving process of placing plate 5.
During use, at first aluminium is moved to position to be cut, in the present embodiment, realize by live-roller 6, concrete, described frame 1 is provided with the live-roller 6 for the aluminium feeding, it is mobile in frame 1 to promote aluminium by manpower, and live-roller 6 is realized the action of a boosting, certainly, also can rotate by control live-roller 6 and automatically aluminium is delivered to position to be cut, make things convenient for aluminium to move, because the aluminium of photovoltaic module is " L " shape, when therefore by live-roller 6 aluminium being delivered to draw-in groove 11 positions, an end face of aluminium can pass draw-in groove 11, and the another one end face is arranged on the frame 1.
With reference to accompanying drawing 1 and accompanying drawing 2, in the processing of aluminium, the adjusting of aluminium length is an important link, therefore in the present embodiment, be positioned at the draw-in groove 11 other fixed dams 7 that are provided with on the described frame 1, described fixed dam 7 is provided with adjustment sheet 71, and described adjustment sheet 71 is adjustable with the position of fixed dam 7.
Concrete, adjustment sheet 71 can be arranged on the fixed dam 7 by adjustment screw, rotation by adjustment screw just can realize the distance between adjustment sheet 71 and the fixed dam 7, aluminium is directly to be against on the adjustment sheet 71 before cutting, therefore just can regulate the position of aluminium on draw-in groove 11 by the movement of adjustment sheet 71, aluminium length is accurately adjusted, and Cutting Length is accurate, and transform size is convenient.
In the present embodiment, draw-in groove 11 quantity are 4 on frame 1, be arranged in parallel, can fix 4 aluminium frames simultaneously, and certainly, the present invention does not limit the concrete quantity of draw-in groove 11, can arrange as required when concrete operation.
After connecting with the mains, hold down gag is pressed on aluminium on the frame 1, at this moment, an end face of aluminium extends through draw-in groove 11, the other end of aluminium is tiled on the frame 1, hold down gag comprises pressure strip 8 and clamping cylinder 81 in the present embodiment, the movement of described clamping cylinder 81 control pressure strips 8, movement by pressure strip 8 is pressed on aluminium on the frame 1, preferably, hold down gag can be two, is arranged on the both sides of aluminium to be cut, guaranteed finally to cut out the yield rate of aluminium, by two independently 81 pairs of aluminiums of clamping cylinder effectively fix.
And in outage suddenly, hold down gag can not unclamp, and has guaranteed operator's safety, and certainly, the present invention does not limit the concrete structure of hold down gag, in other embodiments, can adopt different hold down gags to realize being fixed and clamped of aluminium.
When aluminium by firm be pressed on frame 1 after, cutter sweep begins to start, motor 3 starts drive saw blade 2 high-speed rotation, promoting cylinder 4 drive placing plates 5 moves, further driving saw blade 2 cuts off aluminium according to angle and automatic propelling of speed of original setting, also be provided with the fluting with adaptive saw blade 2 running orbits on the frame 1, whole aluminium is carried out complete processing, the two ends of aluminium are all processed the inclined-plane.
In the present embodiment, described cutter sweep is arranged in the casing, just has part to stretch out frame 1 when cutting, has adopted concealed saw blade 2 modes, 100% safety.
In the present embodiment, described promotion cylinder 4 is provided with speed-regulating valve, gives speed improper if find the warp of saw blade 2 in the process of saw blade 2, can be by adjusting the speed-regulating valve that promotes cylinder 4, feed speed is increased or minimizing, just can obtain required feed speed.
In the present embodiment, described saw blade 2 adopts hard alloy saw blade 2, has also promoted the life-span of saw blade 2 when improving saw blade 2 intensity, and is preferred, and saw blade 2 adopts aluminium alloy cast-cutting saw slice 2, makes the cutting end face quality of aluminium higher.
Promotion oil cylinder in the present embodiment adopts gas-liquid damping cylinder, guarantees even feeding, and motion steadily.
In the present embodiment, the mode of described adjusting positioner can be for a variety of, simply, can realize the adjustment at motor 3 angles of inclination by regulating bolt, and after adjustment by nut check, complicated, can regulate motor 3 angles of inclination by regulating cylinder, guarantee that the error at motor 3 angles of inclination is ± 15, the cutting angle that further guarantees saw blade 2 meets the requirements, and can manually adjust saw blade 2 angles according to concrete needs.
If undesirable, can adjust the adjusting positioner, repeat the sawing experiment, up to finally meeting the demands.
The full-automatic photovoltaic module aluminum extrusion cutter of new structure operates steadily, feeding is even, cutting cross section quality height, and Cutting Length is accurate, and is safe and reliable, and can once cut many aluminiums, simple in structure, the service efficiency height.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (9)
1. a full-automatic photovoltaic module aluminum extrusion cutter is characterized in that, comprising:
Frame, it is provided with a draw-in groove that end face passes through for aluminium;
Hold down gag is arranged on the frame top, corresponding draw-in groove position, and can compress aluminium;
Cutter sweep is arranged on the frame below, the aluminium on the draw-in groove can be cut;
Described cutter sweep comprises two saw blades, two motors, promotion cylinder and placing plates, two motors drive saw blade rotation separately respectively, motor is arranged on the both sides of placing plate, being arranged on of two motor relative tilts also can be by regulating the angle of inclination of positioner control motor on the placing plate, described promotion cylinder drives placing plate and vertically moves, also be provided with the fluting with adaptive saw blade running orbit on the described frame, described saw blade cuts aluminium in the placing plate moving process.
2. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1 is characterized in that described hold down gag comprises pressure strip and clamping cylinder, the movement of described clamping cylinder control pressure strip, and the movement by pressure strip is pressed on aluminium on the frame.
3. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1 is characterized in that, described promotion cylinder is provided with speed-regulating valve.
4. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1 is characterized in that, is positioned at the draw-in groove side on the described frame and is provided with fixed dam, and described fixed dam is provided with adjustment sheet, and the position of described adjustment sheet and fixed dam is adjustable.
5. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1 is characterized in that, described frame is provided with the transfer roller for the aluminium feeding.
6. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1 is characterized in that, described draw-in groove quantity is 4, is arranged in parallel.
7. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1 is characterized in that described cutter sweep is arranged with casing outward.
8. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1 is characterized in that, the material of described saw blade is aluminium alloy.
9. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, it is characterized in that, described adjusting positioner is for regulating bolt, regulate passing placing plate successively and stretching into motor of bolt, the bottom of described motor is hinged on the placing plate, regulate the angle of inclination of motor by the rotation of regulating bolt, regulate bolt and be fixed on the gripper shoe by nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310167875.6A CN103231109B (en) | 2013-05-09 | 2013-05-09 | Full-automatic photovoltaic module aluminum extrusion cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310167875.6A CN103231109B (en) | 2013-05-09 | 2013-05-09 | Full-automatic photovoltaic module aluminum extrusion cutter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103231109A true CN103231109A (en) | 2013-08-07 |
| CN103231109B CN103231109B (en) | 2015-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310167875.6A Expired - Fee Related CN103231109B (en) | 2013-05-09 | 2013-05-09 | Full-automatic photovoltaic module aluminum extrusion cutter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400544A (en) * | 2014-11-11 | 2015-03-11 | 浙江顺通金属制品有限公司 | Elevator guide rail cutting device |
| CN107971568A (en) * | 2017-11-24 | 2018-05-01 | 象山信基机械厂 | A kind of aluminum product cutting device |
| CN109016168A (en) * | 2018-08-13 | 2018-12-18 | 李芬 | A kind of wall fluting apparatus of construction angle adjustable |
| CN113857565A (en) * | 2021-11-05 | 2021-12-31 | 台州市意利欧机械有限公司 | Multifunctional corner cutting machine |
Citations (9)
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|---|---|---|---|---|
| EP0755744A1 (en) * | 1995-07-20 | 1997-01-29 | Tsune Seiki Co., Ltd. | Indicating device in a saw machine |
| JP2000198020A (en) * | 1998-12-29 | 2000-07-18 | Fujita Seisakusho:Kk | Manufacture and device of plate material hard in cutting |
| CN2485080Y (en) * | 2001-05-22 | 2002-04-10 | 张清朗 | Double saw cutter for cutting frame angles |
| CN201076944Y (en) * | 2007-07-20 | 2008-06-25 | 天津市松正电子有限公司 | Full-automatic aluminum section bar cutting equipment |
| CN201565666U (en) * | 2009-12-16 | 2010-09-01 | 河南天丰节能板材有限公司 | Cutting machine forming V-shaped grooves |
| CN202129508U (en) * | 2011-05-26 | 2012-02-01 | 高密圣泰机电科技有限公司 | Full-automatic aluminium product cutting machine |
| CN102554343A (en) * | 2012-01-17 | 2012-07-11 | 太仓威格玛机械设备有限公司 | Full-automatic corner connector cutting device |
| CN202388012U (en) * | 2011-11-02 | 2012-08-22 | 广西百色银海铝业有限责任公司 | Milling machine for horizontal end surfaces of multiple groups of anode aluminium guide bars |
| CN102728886A (en) * | 2012-03-16 | 2012-10-17 | 翟秋朗 | Double-end combined cutting machine |
-
2013
- 2013-05-09 CN CN201310167875.6A patent/CN103231109B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0755744A1 (en) * | 1995-07-20 | 1997-01-29 | Tsune Seiki Co., Ltd. | Indicating device in a saw machine |
| JP2000198020A (en) * | 1998-12-29 | 2000-07-18 | Fujita Seisakusho:Kk | Manufacture and device of plate material hard in cutting |
| CN2485080Y (en) * | 2001-05-22 | 2002-04-10 | 张清朗 | Double saw cutter for cutting frame angles |
| CN201076944Y (en) * | 2007-07-20 | 2008-06-25 | 天津市松正电子有限公司 | Full-automatic aluminum section bar cutting equipment |
| CN201565666U (en) * | 2009-12-16 | 2010-09-01 | 河南天丰节能板材有限公司 | Cutting machine forming V-shaped grooves |
| CN202129508U (en) * | 2011-05-26 | 2012-02-01 | 高密圣泰机电科技有限公司 | Full-automatic aluminium product cutting machine |
| CN202388012U (en) * | 2011-11-02 | 2012-08-22 | 广西百色银海铝业有限责任公司 | Milling machine for horizontal end surfaces of multiple groups of anode aluminium guide bars |
| CN102554343A (en) * | 2012-01-17 | 2012-07-11 | 太仓威格玛机械设备有限公司 | Full-automatic corner connector cutting device |
| CN102728886A (en) * | 2012-03-16 | 2012-10-17 | 翟秋朗 | Double-end combined cutting machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400544A (en) * | 2014-11-11 | 2015-03-11 | 浙江顺通金属制品有限公司 | Elevator guide rail cutting device |
| CN107971568A (en) * | 2017-11-24 | 2018-05-01 | 象山信基机械厂 | A kind of aluminum product cutting device |
| CN107971568B (en) * | 2017-11-24 | 2019-07-09 | 象山信基机械厂 | A kind of aluminum product cutting device |
| CN109016168A (en) * | 2018-08-13 | 2018-12-18 | 李芬 | A kind of wall fluting apparatus of construction angle adjustable |
| CN113857565A (en) * | 2021-11-05 | 2021-12-31 | 台州市意利欧机械有限公司 | Multifunctional corner cutting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103231109B (en) | 2015-12-09 |
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Granted publication date: 20151209 Termination date: 20210509 |