CN103216215A - Intelligent control system of pumping unit - Google Patents
Intelligent control system of pumping unit Download PDFInfo
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- CN103216215A CN103216215A CN2012102981101A CN201210298110A CN103216215A CN 103216215 A CN103216215 A CN 103216215A CN 2012102981101 A CN2012102981101 A CN 2012102981101A CN 201210298110 A CN201210298110 A CN 201210298110A CN 103216215 A CN103216215 A CN 103216215A
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- pumping unit
- control system
- frequency converter
- intelligent control
- load
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Abstract
The invention relates to the technical field of oil extraction equipment, in particular to an intelligent control system of a pumping unit. The technical scheme is that the intelligent control system comprises a frequency converter, a programmable controller and a man-machine interface, wherein the programmable controller is respectively connected with the frequency converter, a load sensor and a proximity switch. The intelligent control system of the pumping unit has the advantages that the goal of monitoring operation parameters, electric parameters and the like can be realized in real time according to the change of the load of the pumping unit, the down stoke times can be automatically adjusted when the down stroke of a polish rod of the pumping unit is obstructed, the function of speed-based automatic production is achieved, the effect of stepless self-adaptive speed adjustment according to the change of the load of an oil well can be realized, and the indicator diagram and the current diagram of the oil well can be displayed.
Description
Technical field
The present invention relates to the oil production equipment technical field, particularly a kind of intelligent controlling system for beam-pumping unit.
Background technology
The production efficiency of existing control system is on the low side, the degree of filling of oil pump is not high, the production fluid amount is also on the low side, problems also occur on multiple special hole conditions such as viscous crude, feed flow deficiency, often occurs taking off such as sucker rod and takes out phenomenon, cause oil pumper seriously uneven, cause oil pumper overload, jig frequency that oil-extractor polish-rod is descending when being obstructed is non-adjustable, and the well of fluid supply capacity deficiency also needs artificially to control continually, consume a large amount of manpowers, this class phenomenon has had a strong impact on the application life of oil pumper.Programmable logic controller PLC controls computer as universal industrial at present, formed the tandem product of large, medium and small various scales, and standardization, seriation, modularization, be equipped with the various hardware units of great variety of goods to select for use for the user, the user can carry out system configuration flexibly and easily, the system that forms difference in functionality, different scales can be used for the Industry Control occasion of various scales; Along with improving constantly of industrial automatization, frequency converter has also obtained using very widely, frequency control is with its high efficiency, High Power Factor, and excellent speed governing and open plurality of advantages such as braking ability and be known as the most rising mode of speed regulation both at home and abroad.Man-machine interface such as the application of liquid crystal display (or touch-screen) also more and more widely.
Summary of the invention
The present invention provides a kind of and can eliminate oil pumper overload phenomenon and control the intelligence control system that oil pumper is regulated jig frequency automatically on the basis of existing technology.
Its technical scheme is: comprise frequency converter, programmable logic controller and man-machine interface, wherein said programmable logic controller connects frequency converter, load transducer respectively and near switch.Frequency converter is used to gather the electrical quantity information of motor, load transducer is used to respond to the load signal of oil pumper, the stroke displacement information that is used to detect oil pumper near switch, and send above information to programmable logic controller, through built-in process analysis, and sending control information, thereby the rotating speed of control motor to frequency converter.
Also be provided with the input of the rotary speed information of gathering motor on the described programmable logic controller.
The present invention can be according to the variation of oil pumper load; realize monitoring operational factor in real time; electrical quantity etc.; oil pumper is regulated descending jig frequency when being obstructed automatically in that polished rod is descending; reach the speed function of protection automatically; can also be according to the stepless adaptive speed regulation of oil well load change, and show the indicator card and the map of current of oil well.
Description of drawings
Fig. 1 is a theory diagram of the present invention;
Fig. 2 is the circuit theory diagrams of programmable logic controller among the present invention;
Wherein: 1, load transducer, 2, the PLC programmable logic controller, 3, frequency converter, 4, motor, 5, oil pumper, 6, man-machine interface, 7, near switch.
The specific embodiment
Referring to accompanying drawing 1, a kind of intelligent controlling system for beam-pumping unit comprises PLC programmable logic controller 2 and man-machine interface 6, connects frequency converter 3, load transducer 1 on the PLC programmable logic controller respectively and near switch 7; PLC programmable logic controller 2 is provided with the port that is used to gather oil pumper frequency converter 3 electrical quantity information, is used to man-machine interface that the port of oil pumper frequency converter operation information and the port that is used to gather motor 4 rotating speeds are provided.
Be installed on the oil pumper with load transducer 1 with near switch 7 during use, concrete installation site is selected according to actual conditions, so that load transducer can accurately be responded to the load signal of oil pumper, can detect the stroke displacement information of oil pumper near switch, and each port on the programmable controller 2 connected respectively according to corresponding function, frequency converter 3 is connected with motor 4.After the oil pumper running, at first by load transducer 1, gather corresponding signal near switch 7 and frequency converter 3: give PLC programmable logic controller 2 with the load information of load transducer 1, the electrical quantity information conveyance of frequency converter 3 then, the rotary speed information of motor 4 also can be direct or indirect is transferred to PLC programmable logic controller 2; The last built-in control program of having programmed of PLC programmable logic controller 2() calculates and exports to frequency converter 3 according to the load change value, thereby change the oil pumping jig frequency by the rotating speed of regulating motor, simultaneously desired data is exported to man-machine interface 6 demonstration information.This control system adopts the mode of communication, makes PLC programmable logic controller 2 read operational factor in real time from frequency converter 3.And the communication of PLC programmable logic controller 2 and man-machine interface 6 has realized that PLC programmable logic controller 2 reads the operational factor on the man-machine interface 6, and can obtain operation information on man-machine interface 6.
Referring to Fig. 2, the PLC programmable logic controller is made judgement by gathering start stop signal, and exports suitable frequency and give the running of frequency converter drive motor, and then drives the operation of oil pumper; Detect the stroke displacement information of oil pumper near switching signal; The load signal that while PLC programmable logic controller collects load transducer is handled and is offered man-machine interface and shows; final variation according to oil pumper load; realize monitoring operational factor in real time; electrical quantity etc.; oil pumper is regulated descending jig frequency when being obstructed automatically in that polished rod is descending; reach the automatically function of protection of speed, can also be according to the stepless adaptive speed regulation of oil well load change, and show the indicator card and the map of current of oil well.
Claims (2)
1. an intelligent controlling system for beam-pumping unit comprises frequency converter, programmable logic controller and man-machine interface, it is characterized in that: programmable logic controller connects frequency converter, load transducer respectively and near switch.
2. according to claims 1 described intelligent controlling system for beam-pumping unit, it is characterized in that: the input that also is provided with the rotary speed information of gathering motor on the described programmable logic controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102981101A CN103216215A (en) | 2012-08-21 | 2012-08-21 | Intelligent control system of pumping unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102981101A CN103216215A (en) | 2012-08-21 | 2012-08-21 | Intelligent control system of pumping unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103216215A true CN103216215A (en) | 2013-07-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102981101A Pending CN103216215A (en) | 2012-08-21 | 2012-08-21 | Intelligent control system of pumping unit |
Country Status (1)
| Country | Link |
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| CN (1) | CN103216215A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104763384A (en) * | 2015-04-03 | 2015-07-08 | 高洪丽 | Oscillating bar tower type intelligent oil pumping unit |
| CN104883113A (en) * | 2015-06-03 | 2015-09-02 | 新疆敦华石油技术股份有限公司 | Automatic pumping unit parameter adjusting device and method |
| CN114645694A (en) * | 2022-05-23 | 2022-06-21 | 山东胜信石油装备有限公司 | Vertical oil pumping machine capable of automatically adjusting stroke frequency and balancing |
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| CN2259509Y (en) * | 1996-02-06 | 1997-08-13 | 西安石油学院 | Intelligent controlling device for beam pumping machine |
| CN1355384A (en) * | 2000-11-29 | 2002-06-26 | 卢旭 | Control method for automatic balance regulation of pumping unit |
| CN1594830A (en) * | 2004-06-17 | 2005-03-16 | 沈阳金田石油机械制造有限公司 | Intelligent oil recovery control system and control method thereof |
| CN201326406Y (en) * | 2008-08-11 | 2009-10-14 | 辽河石油勘探局 | Touch screen control device for vertical oil pumping unit |
| CN101713966A (en) * | 2008-10-06 | 2010-05-26 | 胜利油田高原石油装备有限责任公司 | Oil extractor control system for viscous oil recovery |
| CN201568040U (en) * | 2009-05-31 | 2010-09-01 | 辽河石油勘探局 | Automatic control system with single chip microcomputer used as upper computer for vertical oil pumping unit |
| CN202990980U (en) * | 2012-08-21 | 2013-06-12 | 东营胜利高原有限公司 | Intelligent control system of pumping unit |
-
2012
- 2012-08-21 CN CN2012102981101A patent/CN103216215A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2259509Y (en) * | 1996-02-06 | 1997-08-13 | 西安石油学院 | Intelligent controlling device for beam pumping machine |
| CN1355384A (en) * | 2000-11-29 | 2002-06-26 | 卢旭 | Control method for automatic balance regulation of pumping unit |
| CN1594830A (en) * | 2004-06-17 | 2005-03-16 | 沈阳金田石油机械制造有限公司 | Intelligent oil recovery control system and control method thereof |
| CN201326406Y (en) * | 2008-08-11 | 2009-10-14 | 辽河石油勘探局 | Touch screen control device for vertical oil pumping unit |
| CN101713966A (en) * | 2008-10-06 | 2010-05-26 | 胜利油田高原石油装备有限责任公司 | Oil extractor control system for viscous oil recovery |
| CN201568040U (en) * | 2009-05-31 | 2010-09-01 | 辽河石油勘探局 | Automatic control system with single chip microcomputer used as upper computer for vertical oil pumping unit |
| CN202990980U (en) * | 2012-08-21 | 2013-06-12 | 东营胜利高原有限公司 | Intelligent control system of pumping unit |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104763384A (en) * | 2015-04-03 | 2015-07-08 | 高洪丽 | Oscillating bar tower type intelligent oil pumping unit |
| CN104883113A (en) * | 2015-06-03 | 2015-09-02 | 新疆敦华石油技术股份有限公司 | Automatic pumping unit parameter adjusting device and method |
| CN104883113B (en) * | 2015-06-03 | 2018-03-06 | 新疆敦华石油技术股份有限公司 | A kind of oil pumper adjusts ginseng device and method automatically |
| CN114645694A (en) * | 2022-05-23 | 2022-06-21 | 山东胜信石油装备有限公司 | Vertical oil pumping machine capable of automatically adjusting stroke frequency and balancing |
| CN114645694B (en) * | 2022-05-23 | 2022-07-19 | 山东胜信石油装备有限公司 | Vertical oil pumping machine capable of automatically adjusting stroke frequency and balancing |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Cui Fengguang Inventor after: Xue Peng Inventor after: Liu Wenbin Inventor after: Liu Mingjun Inventor after: Zhao Zengqiang Inventor after: Hu Yue Inventor after: Chen Wenliang Inventor before: Cui Fengguang Inventor before: Xue Peng Inventor before: Liu Mingjun Inventor before: Hu Yue Inventor before: Zhao Zengqiang |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: CUI FENGGUANG XUE PENG LIU MINGJUN HU YUE ZHAO ZENGQIANG TO: CUI FENGGUANGXUE PENG LIU WENBIN LIU MINGJUN ZHAO ZENGQIANG HU YUE CHEN WENLIANG |
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| C10 | Entry into substantive examination | ||
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| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20130724 |