CN103213814A - Quantitative disk feeder - Google Patents

Quantitative disk feeder Download PDF

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Publication number
CN103213814A
CN103213814A CN2013101684348A CN201310168434A CN103213814A CN 103213814 A CN103213814 A CN 103213814A CN 2013101684348 A CN2013101684348 A CN 2013101684348A CN 201310168434 A CN201310168434 A CN 201310168434A CN 103213814 A CN103213814 A CN 103213814A
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CN
China
Prior art keywords
disk
quantitative
disk feeder
reductor
quantitative disk
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Pending
Application number
CN2013101684348A
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Chinese (zh)
Inventor
龚凡雨
张现菊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEZE SHUANGLONG METALLURGY MACHINERY CO Ltd
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HEZE SHUANGLONG METALLURGY MACHINERY CO Ltd
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Publication date
Application filed by HEZE SHUANGLONG METALLURGY MACHINERY CO Ltd filed Critical HEZE SHUANGLONG METALLURGY MACHINERY CO Ltd
Priority to CN2013101684348A priority Critical patent/CN103213814A/en
Publication of CN103213814A publication Critical patent/CN103213814A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

The invention relates to a feeding device with a volume measuring function, and particularly relates to a quantitative disk feeder suitable for conveying various non-sticky materials. The quantitative disk feeder comprises a body bracket, wherein a disk and a speed reducer are arranged on the body bracket, and the speed reducer is connected with a variable-frequency and variable-speed motor through a coupler. The quantitative disk feeder is characterized in that a short pipe is arranged above the disk, and is of a volute, a base is arranged below the disk, a bottom frame is arranged at the periphery of the disk, and a dustproof cover is arranged on the bottom frame. The quantitative disk feeder has the beneficial effects of high efficiency, flexibility and stability of working, good sealing property, long service life, and convenience for maintenance, and is capable of ensuring a good working environment.

Description

Quantitative disk feeder
(1) technical field
The present invention relates to a kind of feeding device of volume measurement, particularly a kind of quantitative disk feeder of carrying various non-sticky materials that is applicable to.
(2) background technology
Quantitatively disk feeder is a kind of energy-efficient electromechanical integration equipment, it can realize continuous-feeding, automatic gauge and automatic blending, it can be accurately, continuously feed and batching, mixture has enough permeability to airs, the production efficiency height, it is widely used in iron and steel, metallurgy, cement, coal separation, generating, coking and department such as coloured.Quantitatively disk feeder is mainly expected the gate mouth by disk rotating band animal, through scraper plate material is scraped into hopper then, fall on the proportioning belt scale, measure material by burden balance, gauge, according to the material situation of change, adjust variable-frequency motor rotating speed and disk rotative speed, realize automatic gauge and automatic blending.
Yet there are many defectives in the quantitative disk feeder under the technology at present: the easy putty of inlet point, bridging; The pressure that disk can bear is little, rotate dumb steadily, and easily tumble; Driving torque is little, and efficient is low, and service life is short, is not easy to safeguard; Sealing effectiveness is bad, can produce a large amount of dusts in the working process, causes the working environment extreme difference.
(3) summary of the invention
The present invention is in order to remedy the deficiencies in the prior art, provide a kind of efficient height, work flexibly steadily, good seal, long service life, be convenient to the quantitative disk feeder of safeguarding, can guarantee that working environment is good.
The present invention is achieved through the following technical solutions:
A kind of quantitative disk feeder, comprise this body support frame, disk and reductor are installed on this body support frame, reductor is connected with frequency control motor by coupler, it is characterized in that: described disk top is provided with short tube, and short tube adopts scroll casing type, and the disk below is equipped with base, disk periphery is equipped with underframe, and dust boot is installed on the underframe.
Be provided with scraper in the described short tube, the position of direct contact material is covered with abrasion-proof backing block on the scraper, and disk top is equipped with abrasion-proof backing block.
Be assembled with in the described disk and adjust door, the disk below is provided with blanking port.
Described reductor adopts flip-over type.
Described frequency control motor is installed on the electric machine support.
Described body frame bottom is equipped with basic liner plate.
The invention has the beneficial effects as follows: be difficult for putty, bridging; The large diameter pivoting support of disk underlying, it can bear the pressure about hundred tons, and rotation is flexible, steady, and is difficult for tumbling; Reductor adopts flip-over type, and gear is hard flank of tooth transmission, and driving torque is big, efficient is high, and carries lubricating system, and good seal, guarantees its service life, also is easy to safeguard; Totally-enclosed sealing, dust does not raise up, and the whereabouts material all scrapes from blanking port, guarantees that working environment is good.
(4) description of drawings
The present invention is further illustrated below in conjunction with accompanying drawing.
Accompanying drawing 1 is a main TV structure scheme drawing of the present invention;
Accompanying drawing 2 is a plan structure scheme drawing of the present invention;
Among the figure, 1 body support frame, 2 disks, 3 reductors, 4 coupler, 5 frequency control motors, 6 short tubes, 7 bases, 8 underframe, 9 dust boots, 10 scrapers, 11 adjust door, 12 blanking ports, 13 electric machine supports, 14 basic liner plates.
(5) specific embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.This embodiment comprises this body support frame 1, disk 2 and reductor 3 are installed on this body support frame 1, reductor 3 is connected with frequency control motor 5 by coupler 4, disk 2 tops are provided with short tube 6, short tube 6 adopts scroll casing type, disk 2 belows are equipped with base 7, and disk 2 peripheries are equipped with underframe 8, and dust boot 9 is installed on the underframe 8.Be provided with scraper 10 in the short tube 6, the position of direct contact material is covered with abrasion-proof backing block on the scraper 10, and disk 2 tops are equipped with abrasion-proof backing block.Be assembled with in the disk 2 and adjust door 11, disk 2 belows are provided with blanking port 12.Reductor 3 adopts flip-over type.Frequency control motor 5 is installed on the electric machine support 13.This body support frame 1 bottom is equipped with basic liner plate 14.
Adopt quantitative disk feeder of the present invention, short tube 6 is installed in groove lower end, ore deposit, and as the raw material supplying mouth, short tube 6 inside faces are equipped with abrasion-proof backing block, are difficult for putty, bridging, and short tube 6 adopts scroll casing type, the speed of assurance blanking.Disk 2 is made gyroscopic movement under reductor 3 drives, the material on the disk 2 is unloaded card by the scraper on the short tube 6 10, and disk 2 underlying bases 7 are as large diameter pivoting support, and it can bear the pressure about hundred tons, and rotation is flexible, steady, and is difficult for tumbling.Be equipped with abrasion-proof backing block above the disk 2, adjust short tube 6 and also can do the rotation of material abrasive material.Disk 2 peripheries are equipped with underframe 8, can prevent the material outflow that disk 2 is carried, and prevention dust intrusion transmission position prevents around the disk 2 and downside spills material, for playing the very big material of dust quantity, installation dust boot 9 on the underframe 8.Frequency control motor 5 drives reductor 3 by coupler 4, thereby reductor 3 drives 2 rotations of pivoting support driver plate by gear transmission simultaneously, and reductor 3 adopts flip-over type, and gear is hard flank of tooth transmission.Driving torque is big, efficient is high, and carries lubricating system, and good seal, guarantees its service life, also be easy to safeguard, and advanced frequency conversion, the speed governing system of frequency control motor 5 employings, can fully satisfy the batching requirement.Scraper 10 can be adjusted material blanking position, and when material rotated with disk 2, scraper 10 was discharged to next equipment with material, and on the proportioning belt scale, the position of direct contact material is covered with abrasion-proof backing block on the scraper 10.This equipment is totally-enclosed sealing, and dust does not raise up, and the whereabouts material all scrapes from blanking port 12, guarantees that working environment is good; This equipment adopts the High Performance anticorrosive paint, guarantees its rustless property.Lubricated and the base 7 of reductor 3 reaches lubricated independently two parts that are divided into that drive the miniature gears of bases 7 by reductor 3, and the lubricated employing oil immersed type of base 7 and miniature gears is lubricated, and reductor 3 carries lubricating system.
Adopt quantitative disk feeder of the present invention, the adjustment requirement of disk 2 bodies is:
(1), quantitatively disk feeder vertically, the cross central line limit deviation is ± 2mm that disk 2 absolute altitude limit deviations are ± 3mm;
(2), quantitatively the line of centers of disk feeder, horizontal limit deviation vertical with the line of centers of feed bin blanking port 12 is ± 5mm;
(3), feed bin blanking port 12 meets design code with the distance of feed disk 2 upper surfaces, its limit deviation is ± 5mm.
Adopt quantitative disk feeder of the present invention, the lubricating method of the miniature gears between base 7 and base 7 and the reductor 3 is:
(1), oil supply method: open the rail pipe cap, inject lubricating oil toward rail and reach the oil ga(u)ge center line, cover pipe cap again after oiling finishes until pasta;
(2), method of discharge: open the oil drain tube shutoff valve and begin to drain the oil, drain back cutoff cock valve.
Adopt quantitative disk feeder of the present invention, reductor 3 carries lubricating system, and its lubricating method is:
(1), oil supply method: open filler port, screw off breather stem vent plug, inject lubricating oil, screw on breather stem vent plug after having annotated until the oil ga(u)ge center;
(2), method of discharge: find fuel tank oil discharge outlet shutoff valve, open cone blocking, open shutoff valve and begin to drain the oil, close the shutoff valve and the cone blocking of screwing on after draining.
Adopt quantitative disk feeder of the present invention, lubricated table is as follows:
Figure 832348DEST_PATH_IMAGE001

Claims (6)

1. quantitative disk feeder, comprise this body support frame (1), disk (2) and reductor (3) are installed on this body support frame (1), reductor (3) is connected with frequency control motor (5) by coupler (4), it is characterized in that: described disk (2) top is provided with short tube (6), and short tube (6) adopts scroll casing type, and disk (2) below is equipped with base (7), disk (2) periphery is equipped with underframe (8), and dust boot (9) is installed on the underframe (8).
2. quantitative disk feeder according to claim 1 is characterized in that: be provided with scraper (10) in the described short tube (6), the position that scraper (10) is gone up the direct contact material is covered with abrasion-proof backing block, and disk (2) top is equipped with abrasion-proof backing block.
3. quantitative disk feeder according to claim 1 is characterized in that: be assembled with in the described disk (2) and adjust door (11), disk (2) below is provided with blanking port (12).
4. quantitative disk feeder according to claim 1 is characterized in that: described reductor (3) adopts flip-over type.
5. quantitative disk feeder according to claim 1 is characterized in that: described frequency control motor (5) is installed on the electric machine support (13).
6. quantitative disk feeder according to claim 1 is characterized in that: described body support frame (1) bottom is equipped with basic liner plate (14).
CN2013101684348A 2013-05-09 2013-05-09 Quantitative disk feeder Pending CN103213814A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013101684348A CN103213814A (en) 2013-05-09 2013-05-09 Quantitative disk feeder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013101684348A CN103213814A (en) 2013-05-09 2013-05-09 Quantitative disk feeder

Publications (1)

Publication Number Publication Date
CN103213814A true CN103213814A (en) 2013-07-24

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CN (1) CN103213814A (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4570782A (en) * 1980-10-20 1986-02-18 Cargill Detroit Corporation Non-synchronous rotary manufacturing system
EP1026106A1 (en) * 1999-02-05 2000-08-09 WAM S.p.A. A screw conveyor for loose materials
CN201023955Y (en) * 2007-04-13 2008-02-20 鞍山市工矿设备厂 Disk feeding machine
CN101274130A (en) * 2008-05-08 2008-10-01 常熟日新机械有限公司 Disc type dosing machine for flyash curing system
CN101559879A (en) * 2009-05-27 2009-10-21 北京太富力传动机器有限责任公司 Modular disc feeder and production method thereof
CN101638174A (en) * 2009-08-18 2010-02-03 辽宁工矿集团有限公司 Plate-type outer gearing disk feeder with grinding material structure
CN201713065U (en) * 2010-06-21 2011-01-19 新乡市威达机械有限公司 Disk feeder for bin bottom
CN202687363U (en) * 2012-08-03 2013-01-23 长沙亦川机电设备科技有限责任公司 Disc type continuous expansion feeder
CN203359420U (en) * 2013-05-09 2013-12-25 菏泽双龙冶金机械有限公司 Quantitative disk feeder

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4570782A (en) * 1980-10-20 1986-02-18 Cargill Detroit Corporation Non-synchronous rotary manufacturing system
EP1026106A1 (en) * 1999-02-05 2000-08-09 WAM S.p.A. A screw conveyor for loose materials
CN201023955Y (en) * 2007-04-13 2008-02-20 鞍山市工矿设备厂 Disk feeding machine
CN101274130A (en) * 2008-05-08 2008-10-01 常熟日新机械有限公司 Disc type dosing machine for flyash curing system
CN101559879A (en) * 2009-05-27 2009-10-21 北京太富力传动机器有限责任公司 Modular disc feeder and production method thereof
CN101638174A (en) * 2009-08-18 2010-02-03 辽宁工矿集团有限公司 Plate-type outer gearing disk feeder with grinding material structure
CN201713065U (en) * 2010-06-21 2011-01-19 新乡市威达机械有限公司 Disk feeder for bin bottom
CN202687363U (en) * 2012-08-03 2013-01-23 长沙亦川机电设备科技有限责任公司 Disc type continuous expansion feeder
CN203359420U (en) * 2013-05-09 2013-12-25 菏泽双龙冶金机械有限公司 Quantitative disk feeder

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Application publication date: 20130724