CN103213290B - Hot oil type tubular heater - Google Patents

Hot oil type tubular heater Download PDF

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Publication number
CN103213290B
CN103213290B CN201310146726.1A CN201310146726A CN103213290B CN 103213290 B CN103213290 B CN 103213290B CN 201310146726 A CN201310146726 A CN 201310146726A CN 103213290 B CN103213290 B CN 103213290B
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Prior art keywords
pipe
tube
shell
oil type
tubular heater
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CN103213290A (en
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黄剑锋
夏友军
夏友民
葛广满
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TAIZHOU HUADONG INSULATING MATERIAL CO Ltd
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TAIZHOU HUADONG INSULATING MATERIAL CO Ltd
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Abstract

The invention discloses a hot oil type tubular heater which comprises a tube shell, tube joints, leading-in tubes, return tubes, a heat medium and sensors, wherein the tube shell is in a jacket tube structure; an internally arranged axial inner tube is arranged in the middle; an outer tube wall and an inner tube are coaxially sheathed and both ends are hermetically connected with each other; the outer tube wall consists of a truncated cone and a cylinder; one end taking the inner tube as a beginning point is the small end of the truncated cone, and a beam segment of the cylinder at the other end is provided with a screw thread matched with the tube joints to form positioning installation; and annular inner tubes at the end surface of the beam segment of the tube shell are alternately and hermetically connected with the leading-in tubes and the return tubes at equal intervals. The heat medium forms a circular flow passage through the leading-in tubes and the return tubes, and the sensors are coaxially placed between any leading-in tube and adjacent return tube. The hot oil type tubular heater is simple in structure, quick and uniform to heat, so that no temperature difference exists between sizing material and alkali-free glass fiber inside a leading-in die cavity, and synchronous solidification of inner and outer layers is achieved. The hot oil type tubular heater is particularly suitable for producing epoxy pultrusion core rods with the diameters of 50 to 200mm.

Description

Hot oil type tubular heater
Technical field
The present invention relates to a kind of heater, particularly a kind of take conduction oil as the tubular heater of medium, and this heater is for the production of the sizing material of epoxy radicals pultrusion plug and alkali-free glass fibre heating.
Background technology
Epoxy radicals pultrusion plug is a kind of composite insulating material, and this material, apart from outside excellent insulating properties, also has intensity high, heat-resisting, cold-resistant, and the characteristics such as mildew-resistant, protection against the tide, shock resistance, have a wide range of applications in electric device.Along with the development of power industry and improving constantly of line voltage grade, propose requirements at the higher level to supporting epoxy radicals pultrusion plug quality index, the specification of market demand is also increasing.Epoxy radicals drawing and extruding bar is formulated by raw materials such as epoxy resin, alkali-free glass fibre, catalyst, and the sizing material first mixture become during production and alkali-free glass fibre traction are in mould, and then it is shaping to be heated to 160 DEG C ~ 200 DEG C heat cures.The epoxy radicals pultrusion plug of the following specification of φ 130mm is little because of volume, can accomplish overall heating under prior art conditions and synchronously solidify.And the epoxy radicals pultrusion plug being greater than φ 130mm because of volume relatively large, be difficult to accomplish that internal and external temperature is consistent under the heating condition that existing equipment is supporting, internal-external temperature difference must cause solidification asynchronous, and the internal stress generated thus easily causes crackle and causes product rejection.So the commodity epoxy radicals pultrusion plug circulated in current market only has the following specification of φ 130mm, does not have the above specification of φ 130mm.Radiothermics was once used for the production of large gauge epoxy pultrusion plug by some manufacturers of the industry, although this kind of heating technique is effective.But radiothermics is applied in when epoxy radicals pultrusion plug is produced exists two large problems.Maximum problem is Contamination of Electromagnetic Wave, and both to have endangered worker healthy for the electromagnetic wave that heating process produces, and also has severe jamming to the communication of periphery, instrument, electronic equipment.Another problem is that corollary equipment is expensive, and heating energy consumption is large, the inevitable larger production production cost of high energy consumption.Just due to the problems referred to above objective reality, radiothermics be not suitable for the production of epoxy radicals pultrusion plug.
Summary of the invention
The present invention can only produce the deficiency of the following specification of φ 130mm mainly for the heater that existing extruding equipment is supporting, proposes a kind of structure simple, easily supporting, heats convenient, even, reliable Hot oil type tubular heater.This heater assigns in sizing material intake, solidify to die cavity through traction after the sizing material flow through along heater inside and outside wall and alkali-free glass fibre are heated, this heating arrangement realizes product ectonexine and synchronously solidifies under same temperature condition, and the epoxy radicals pultrusion plug being conducive to doing φ 150mm ~ φ 200mm is produced.
The present invention is achieved through the following technical solutions technical goal.
Hot oil type tubular heater, it comprises shell, pipe joint, ingress pipe, return duct, thermal medium and sensor.Improvements are: described shell is jacket pipe structure, built-in axially in pipe placed in the middle, outer tube wall with the coaxial fit of interior pipe and two ends be mutually tightly connected.Outer tube wall is made up of truncated cone and cylinder, within one end pipe for starting point be truncated cone small end, the cylindrical bundle sections of the other end is provided with screw thread and coordinates with pipe joint and form location and installation, and in the bundle segment ring of shell outer tube wall, pipe is equidistantly alternately tightly connected ingress pipe and return duct.Described thermal medium is conduction oil, and ingress pipe and return duct composition thermal medium circulate passage, coaxial placement sensor between any ingress pipe and adjacent reflow pipe.
In said structure, the interior pipe of shell is internal diameter φ 10mm ~ φ 50mm round tube, and the tapering of outer tube wall truncated cone is 1: 4 ~ 1: 6.Be arranged on the ingress pipe in shell and return duct totally 2 ~ 16, the internal diameter of ingress pipe and return duct is equal, and ingress pipe is than backflow pipe range, and the end of ingress pipe is positioned at the truncated cone section inner chamber place of shell, and the end of return duct is positioned at shell bundle sections inner chamber place.Sensor is the temperature sensor of 0 DEG C ~ 300 DEG C.
The present invention compared with prior art, has following good effect:
1, tubular heater structure is simple, easy to manufacture, installation site is reliable;
2, among the tubular heater sizing material that is in configuration and alkali-free glass fibre, heating is quick, evenly, energy consumption of unit product is only 1/20 ~ 1/30 of prior art, and production cost is low, good in economic efficiency;
3, the sizing material introducing die cavity is heated under identical temperature conditions with alkali-free glass fibre, and heating-up temperature is consistent, heat cure steady quality, and the epoxy radicals pultrusion plug being particularly suitable for specification between φ 150mm ~ φ 200mm is produced;
4, do not produce problem of environmental pollution in heating process, security is good, and social benefit is remarkable.
Accompanying drawing explanation
Fig. 1 is structural profile schematic diagram of the present invention.
Fig. 2 is Fig. 1 right view.
Detailed description of the invention
Below with reference to the accompanying drawings and in conjunction with the embodiments, the invention will be further described.
Embodiment 1
Hot oil type tubular heater shown in Fig. 1 is used for epoxy radicals pultrusion plug and produces, and it comprises shell 1, pipe joint 2, ingress pipe 3, return duct 4, thermal medium 5 and sensor 6.Described shell 1 is a kind of component for jacket pipe structure, built-in axially interior pipe 1.1 is placed in the middle, outer tube wall main body is made up of truncated cone and cylinder, what within one end, pipe 1.1 was starting point is truncated cone small end, the cylindrical bundle sections of the other end is provided with screw thread and coordinates with pipe joint 2 and form location and installation, and in the bundle segment ring of shell 1 outer tube wall, pipe 1.1 is equidistantly alternately tightly connected 3 ingress pipes 3 and 3 return ducts 4.Described thermal medium 5 is conduction oil, thermal medium 5 years temperature heat shell 1, ingress pipe 3 and return duct 4 that shell 1 is tightly connected alternately equidistantly arrange, ingress pipe 3 is equal with return duct 4 bore, but length is not etc., the end of ingress pipe 3 is positioned at the truncated cone section inner chamber place of shell 1, and the end of return duct 4 is positioned at shell 1 and restraints joint end inner chamber place.Thermal medium 5 is incorporated into shell 1 inner chamber from ingress pipe 3, and export from return duct 4 equivalent after heat exchange, this loop structure makes shell 1 remain on the temperature that is heating and curing of setting always.In order to accurately control the temperature that is heating and curing of shell 1, the temperature sensor 6 of coaxial arrangement 0 DEG C ~ 300 DEG C between any ingress pipe 3 and adjacent reflow pipe 4, exports heating-up temperature information in real time by sensor 6.The present embodiment manufactures for the epoxy radicals pultrusion plug of φ 150mm, because product specification is large, consume sizing material and alkali-free glass fibre amount many, and the sizing material intake of corollary equipment is circular hole, so it is φ 18mm round tube that axially interior pipe 1.1 built-in for shell 1 is made internal diameter, round tube is conducive to alkali-free glass fibre to be passed through.The outer tube wall of shell 1 truncated cone is 1: 4 tapering, and sizing material exports along shell 1 outer tube wall and interior pipe 1.1 and mixes through drawing in die cavity with alkali-free glass fibre.The technique effect that the present invention obtains makes the sizing material in introducing die cavity and obtains homogeneous heating without alkali fiber.Synchronously solidify under identical temperature conditions, the epoxy radicals pultrusion plug inside after solidification does not have internal stress, so do not crack and gas hole defect, and good product quality and stable.Because Hot oil type tubular heater structure is simple, heating is quick, evenly, power consumption is only 1/20 of prior art, produces so the present invention is particularly suitable for large gauge epoxy radicals pultrusion plug.
Embodiment 2
The present embodiment manufactures for the epoxy radicals pultrusion plug of φ 170mm, because product specification is larger than embodiment 1, sizing material and the alkali-free glass fibre amount of consumption are more, although the Hot oil type tubular heater structure of adapted is identical with embodiment 1, but important technological parameters makes an adjustment, axially interior pipe 1.1 bore as built-in in shell 1 increases to φ 28mm, the tapering of truncated cone is 1: 5, configure 6 ingress pipes 3 and 6 return ducts 4, Hot oil type tubular heater is under this arrangement similar with embodiment 1 effect, and energy consumption is only 1/30 of prior art.
Application the present invention has good economic benefit and social benefit.
Embodiment 3
The present embodiment manufactures for the epoxy radicals pultrusion plug of φ 200mm, because product specification is larger than embodiment 1, sizing material and the alkali-free glass fibre amount of consumption are more, although the Hot oil type tubular heater structure of adapted is identical with embodiment 1, but important technological parameters makes an adjustment, axially interior pipe 1.1 bore as built-in in shell 1 increases to φ 50mm, the tapering of truncated cone is 1: 6, configure 8 ingress pipes 3 and 8 return ducts 4, Hot oil type tubular heater is under this arrangement similar with embodiment 1 effect.

Claims (5)

1. a Hot oil type tubular heater, it comprises shell (1), pipe joint (2), ingress pipe (3), return duct (4), thermal medium (5) and sensor (6); It is characterized in that: described shell (1) is jacket pipe structure, built-in axially interior pipe (1.1) is placed in the middle, outer tube wall with interior pipe (1.1) coaxial fit and two ends be mutually tightly connected, outer tube wall is made up of truncated cone and cylinder, what within one end, pipe (1.1) was starting point is truncated cone small end, the cylindrical bundle sections of the other end is provided with screw thread and coordinates with pipe joint (2) and form location and installation, manages (1.1) and be equidistantly alternately tightly connected ingress pipe (3) and return duct (4) in the bundle segment ring of shell (1) outer tube wall; Described thermal medium (5) is conduction oil, and ingress pipe (3) and return duct (4) composition thermal medium (5) circulate passage, coaxial placement sensor (6) between any ingress pipe (3) and adjacent reflow pipe (4).
2. Hot oil type tubular heater according to claim 1, is characterized in that: the interior pipe (1.1) of described shell (1) is internal diameter φ 10mm ~ φ 50mm round tube.
3. Hot oil type tubular heater according to claim 1, is characterized in that: the tapering of described shell (1) outer tube wall truncated cone is 1: 4 ~ 1: 6.
4. Hot oil type tubular heater according to claim 1, is characterized in that: described shell (1) built-in ingress pipe (3) and return duct (4) totally 2 ~ 16; The internal diameter of ingress pipe (3) and return duct (4) is equal, and ingress pipe (3) is longer than return duct (4), and the end of ingress pipe (3) is positioned at the truncated cone section inner chamber place of shell (1), and the end of return duct (4) is positioned at shell (1) bundle sections inner chamber place.
5. Hot oil type tubular heater according to claim 1, is characterized in that: described sensor (6) is the temperature sensor of 0 DEG C ~ 300 DEG C.
CN201310146726.1A 2013-04-25 2013-04-25 Hot oil type tubular heater Active CN103213290B (en)

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Application Number Priority Date Filing Date Title
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CN103213290B true CN103213290B (en) 2015-04-08

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110111953A (en) * 2019-06-14 2019-08-09 中船重工(葫芦岛)特种电缆有限责任公司 The online solidification equipment of water repellent electric cable
CN111804521B (en) * 2020-07-28 2021-05-14 苏州绿萃筑信息科技有限公司 Insulating paper processing is with gluing stick

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1387933A (en) * 1972-01-28 1975-03-19 Siemens Ag Polyethylene covered conductors
US5198622A (en) * 1989-10-13 1993-03-30 Asea Brown Boveri Ab Condenser body for the field control of the connection of a transformer bushing
CN2769752Y (en) * 2005-01-21 2006-04-05 清华大学 Heat conducting oil heating device
CN201332512Y (en) * 2008-12-29 2009-10-21 成都市兴岷江电热电器有限责任公司 Explosion-proof and corrosion-resistant electric heater for oil tank
CN203282711U (en) * 2013-04-25 2013-11-13 泰州华东绝缘材料有限公司 Hot oil-type tubular heater

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1387933A (en) * 1972-01-28 1975-03-19 Siemens Ag Polyethylene covered conductors
US5198622A (en) * 1989-10-13 1993-03-30 Asea Brown Boveri Ab Condenser body for the field control of the connection of a transformer bushing
CN2769752Y (en) * 2005-01-21 2006-04-05 清华大学 Heat conducting oil heating device
CN201332512Y (en) * 2008-12-29 2009-10-21 成都市兴岷江电热电器有限责任公司 Explosion-proof and corrosion-resistant electric heater for oil tank
CN203282711U (en) * 2013-04-25 2013-11-13 泰州华东绝缘材料有限公司 Hot oil-type tubular heater

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