CN103212758B - Shared working fluid feeding mechanism - Google Patents
Shared working fluid feeding mechanism Download PDFInfo
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- CN103212758B CN103212758B CN201210016389.XA CN201210016389A CN103212758B CN 103212758 B CN103212758 B CN 103212758B CN 201210016389 A CN201210016389 A CN 201210016389A CN 103212758 B CN103212758 B CN 103212758B
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- working fluid
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Abstract
The invention discloses a kind of shared working fluid feeding mechanism, this shared working fluid feeding mechanism provides the working fluid of two identical temperature of wire-cut electric discharge machine to add in electric discharge and uses man-hour, and the processing uniformity that can contribute to multiple stage wire-cut electric discharge machine promotes; And the floor space of reduction wire-cut electric discharge machine entirety that can be more profitable, reduce the space required for working fluid feeding mechanism of wire-cut electric discharge machine, can be placed other as automation equipments such as mechanical arms and carry out inspection material or automatically patrix automatically; So more be conducive to the spare part quantity reducing wire-cut electric discharge machine complete machine, then can reduce fault Probability, and then reduce the complete machine value at cost of wire-cut electric discharge machine.
Description
Technical field
The invention belongs to the auxiliary facility field of wire-cut electric discharge machine, be specifically related to a kind of working fluid supply system.
Background technology
With the working fluid supply system of water as the wire-cut electric discharge machine of working fluid, comprise spraying water kenel method of supplying or with the method for supplying of kenel of soaking, the temperature that the working fluid supplied can be used for cooling the generation of electric discharge machining process heat raises, and then makes the working fluid temperature remained constant in process; The working fluid that separately can flow is taken away electric discharge and is added man-hour, the chip residue that workpiece to be machined produces.
In the bench structure of each known wire-cut electric discharge machine, comprise the table unit of one group of multiaxis, the control unit of a controller electronic box, the supply system unit of a working fluid.And this working fluid supply system, then there is a sewage memory space respectively for storage sewage, a water purification memory space for storage water purification, a submerged motor will add water purification needed for man-hour by the processing tank of Pipeline transport to wire cutting machine, after the chip residue of commingle discharging generation in process becomes sewage, sewage memory space is put into again by tubes rows, become water purification after sewage being extracted into filtration devices by pumping, return water purification memory space, form a circulation.For guaranteeing that wire cutting machine is in the water purification amount added needed for process water groove in man-hour of discharging, water purification memory space adds the water capacity of sewage memory space, mostly be designed to more than 2.5 times that process tank water capacity, to avoid the moisture storage capacity because of memory space not enough, pumping occur and takes out the situation of burning less than water.Such as, the wire-cut electric discharge machine commonly used as shown in Figure 1 comprises in the schematic diagram of machine table and water treatment facilities, and the sewage after process is entered sump 2 via a pipeline 12 by a processing tank 1; One pumping 8 by the road suction eye 9 is extracted into Rose Box 5 by containing the sewage of chip residue, and sewage becomes water purification after completing filtration, then enters in clear water tanks 3 and store; Add man-hour carrying out electric discharge, then by a submerged motor 6, water purification is conveyed into processing tank 1 through water pipe 7, so forms a circulation.This known water treatment mode is when avoiding the sewage quantity of sump 2 in cyclic process not enough, generation pumping 8 is taken out and is burnt less than water, so design sump 2 adds that the water capacity of clean water tank 3 must be greater than more than 2.5 times of processing tank water capacity, causing the volume of water treatment facilities relatively to increase increases with floor space.So the occupation of land space of known wire-cut electric discharge machine increases all relatively, so can reduce the volume utilization rate using wire cutting machine work area, the manufacturing cost of user increases.
So improve the design of wire cutting machine water system in located by prior art, for the purpose of the demand reducing water tank floor space or water tank capacity.Such as No. TWM386127U1st, Taiwan new patent, shown in Fig. 2, an one-way guide flow device 11 is installed between foul water tank 2 and clear water tanks 3, the conduction pipe 10 of this one-way guide flow device 11 runs through the dividing plate 4 between sump 2 and clean water tank 3, utilize the change of sewage hydraulic pressure in water purification hydraulic pressure in clean water tank 3 and sump 2, this one-way guide flow device 11 is made to do unidirectional switch motion, unidirectional being back in sump 2 can mix with sewage with the water purification controlled in only clean water tank 3, do the adjustment of sewage quantity in case pumping 8 is burnt.So can avoid because water purification in processing is by quick suction processing tank, sewage is also relatively drawn into filtration system and is filtered when replenishing water purification memory space again, and the water shortage because of sewage memory space causes anhydrous taking out, and makes the situation that motor burns out.Design sump 2 so adds that the water capacity of clean water tank 3 can be improved as 1.8 times of processing tank water capacity.
Summary of the invention
In order to overcome above-mentioned defect, the invention provides a kind of shared working fluid feeding mechanism, this shared working fluid feeding mechanism effectively can reduce the floor space of wire-cut electric discharge machine entirety, and can contribute to the processing uniformity of lifting two wire-cut electric discharge machines.
The present invention in order to the technical scheme solving its technical problem and adopt is:
A kind of shared working fluid feeding mechanism, described working fluid is water, described shared working fluid feeding mechanism provides water to two Linear cut Electrical Discharge Machine processing machine boards and accepts the sewage of each processing tank generation of described two Linear cut Electrical Discharge Machine processing machine boards, and described shared working fluid feeding mechanism is between two Linear cut Electrical Discharge Machine processing machine boards.
Further technical scheme of the present invention is:
Further, described shared working fluid feeding mechanism has memory space, dividing plate is provided with in described memory space, described dividing plate is separated out water purification memory space and sewage memory space in described memory space, be provided with working fluid conveying device and filter, described sewage memory space accepts the sewage that each described processing tank produces, water in described sewage memory space is delivered to described filter by described working fluid conveying device, described water purification memory space stores the water purification after described filtration devices, water purification in described water purification memory space is delivered in described two Linear cut Electrical Discharge Machine processing machine boards and sprays water for head by described working fluid conveying device, water in described memory space is filled into each processing tank of described two Linear cut Electrical Discharge Machine processing machine boards by described working fluid conveying device.
Wherein, described working fluid conveying device comprises a shared filtration pumping, and described filtration pumping is by the extremely described filter of the sewage transport in described sewage memory space.
Wherein, described working fluid conveying device comprises some water delivery pumpings (high pressure pumping), and the water purification in described water purification memory space is delivered in described two Linear cut Electrical Discharge Machine processing machine boards and sprays water for head by described some water delivery pumpings respectively.
Wherein, described working fluid conveying device comprises moisturizing pumping, and the water in memory space is filled into each processing tank of described two Linear cut Electrical Discharge Machine processing machine boards by described moisturizing pumping.
Further, be provided with for filter and in and the charged ion that produces after electrolysis in discharge process of working fluid to maintain working fluid to keep neutrality ion filter at electric discharge machining process.
Further, be provided with for cooling described water purification to keep the cooling device of working fluid temperature constant.The temperature that cooling device reaches predetermined to cool this water purification, with cool discharge process produce high heat cause the temperature of working fluid to rise, to maintain the temperature remained constant of Working liquids.
In the shared working fluid feeding mechanism of one, the height of described dividing plate is lower than the height of described memory space, described sewage memory space also accepts the water purification of being come by the spill-over of described water purification memory space, dilution of sewage in described sewage memory space is become mixing water by described water purification of being come by the spill-over of water purification memory space, and the mixing water in described sewage memory space is mended each processing tank to described two Linear cut Electrical Discharge Machine processing machine boards by described working fluid conveying device.
In the shared working fluid feeding mechanism of another kind, described dividing plate isolates separate described water purification memory space and described sewage memory space in described memory space, and the liquid in described water purification memory space and described sewage memory space does not circulate, the water purification in described water purification memory space is mended to described two Linear cut Electrical Discharge Machine processing machine boards and is respectively processed tank by described working fluid conveying device.
The invention has the beneficial effects as follows: the present invention is that Yi Yitai shared working fluid feeding mechanism provides the working fluid of two identical temperature of wire-cut electric discharge machine to add use in man-hour in electric discharge, and the processing uniformity that can contribute to two wire-cut electric discharge machines promotes; And the floor space of reduction wire-cut electric discharge machine entirety that can be more profitable, reduce the space required for working fluid feeding mechanism of wire-cut electric discharge machine, can be placed other as automation equipments such as mechanical arms and carry out inspection material or automatically patrix automatically; So more be conducive to the spare part quantity reducing wire-cut electric discharge machine complete machine, then can reduce fault Probability, and then reduce the complete machine value at cost of wire-cut electric discharge machine.
Accompanying drawing explanation
Fig. 1 is for commonly using machine table and water treatment facilities schematic diagram in wire-cut electric discharge machine;
Fig. 2 commonly uses machine table and improvement water treatment facilities schematic diagram in wire-cut electric discharge machine;
Fig. 3 is the top view of the embodiment of the present invention 1;
Fig. 4 is the top view of the embodiment of the present invention 2;
Fig. 5 is the external ion filter of the present invention and cooling device schematic diagram.
Detailed description of the invention
Below by way of specific instantiation, the specific embodiment of the present invention is described, the personage being familiar with this skill can understand advantage of the present invention and effect easily by content disclosed in the present specification.The present invention also can be implemented in further, different ways, that is, not departing under disclosed category, can give different modifications and change.
Embodiment 1: the present embodiment is preferred embodiment of the present invention as shown in Figure 3, is the top view that the shared working fluid feeding mechanism 30 of a playscript with stage directions embodiment supplies two wire-cut electric discharge machine platforms 20,21.This shared working fluid feeding mechanism is between two Linear cut Electrical Discharge Machine machine tables.
This shared working fluid feeding mechanism 30 includes a sewage memory space 31, be connected to each processing tank 201,211 of wire-cut electric discharge machine 20,21 with transfer pipeline 311,312 (for processing sewage transport in tank to sewage memory space), this sewage memory space 31 can accept the sewage that this processing tank 201,211 mixes chip residue after electric discharge processing respectively;
In this shared working fluid feeding mechanism 30, comprise and be separated out sewage memory space 31 with one group of dividing plate 33 and form a water purification memory space 32, the height of this dividing plate 33 is the height lower than memory space; This water purification memory space 32 arranges a filter 321 shared to process chip residue etc. contained in filter sewage; This sewage transport is filtered to this filter 321 by this sewage memory space 31 by the one filtration pumping 34 shared, and the water purification after filtration then flows into this water purification memory space 32; This water purification can respectively by high pressure pumping (conveying pumping) 361,362 through high pressure delivery pipes 363,364, be delivered in wire-cut electric discharge machine platform 20,21 respectively, add and be namely provided to upper and lower head place man-hour and spray water with high pressure starting electric discharge, and in electric discharge makespan in sustained firing high pressure water purification, with take away electric discharge add man-hour produce heat energy and chip residue; When another person's cutting on line machine generating electrodes line (linear type discharge cutter) is broken, this action of spraying water with high pressure can be applied to the function of upper and lower head self-threading, assists threading in water-band line mode;
The moisture storage capacity that this water purification amount after filtering exceedes this water purification memory space 32 then spill-over can cross this dividing plate 33, and this sewage memory space 31 of inflow dilutes the sewage in this sewage memory space naturally; When soaking the electric discharge cooked mode of kenel, one share moisturizing pumping 35 by this sewage memory space 31 by through water purification dilute after water through water pipe 351,352, be delivered to the processing tank 201,211 of different platform respectively, so this processing tank 201,211 is the working fluids being provided identical temperature by same shared working fluid feeding mechanism 30, circulation like this can reduce the percentage of processing tank impurity gradually, and make the efficient cycle applications of working fluid, and reduce this space needed for shared working fluid feeding mechanism 30 and floor space.
Embodiment 2: as shown in Figure 4, for the shared working fluid feeding mechanism schematic diagram of the present embodiment, comprise and be separated out separate water purification memory space 32 and sewage memory space 31 with one group of dividing plate 33, and the liquid in water purification memory space and sewage memory space does not circulate; This sewage memory space 31 accept by working groove 201,211 output packet containing after electric discharge processing produce the sewage of chip and impurity; This water purification memory space 32 arranges a filter 321 shared to process chip residue etc. contained in filter sewage; This sewage transport is filtered to this filter 321 by this sewage memory space 31 by the one filtration pumping 34 shared, and the water purification after filtration then flows into this water purification memory space 32; This water purification can respectively by high pressure pumping 361,362 through high pressure delivery pipes 363,364, be delivered to respectively in wire-cut electric discharge machine platform 20,21, be provided to upper and lower head place and spray water with high pressure; One share moisturizing pumping 40 by this water purification memory space 31 by water purification through water pipe 351,352, be delivered to the working groove 201,211 of different platform respectively; The water purification processed then directly replenishes in working groove in the whole process of electric discharge processing by embodiment like this, can reduce the impurity concentration of liquid in working groove more quickly.
Embodiment 3: as shown in Figure 5, on the basis of embodiment 1 or embodiment 2, can by the external ion filter 50 of this water purification memory space 32, to filter and to neutralize the charged ion produced after electrolysis in discharge process in this water purification, can keep neutral to maintain working fluid at electric discharge machining process; In addition; can also at the external cooling device 51 of this water purification memory space 32; to cool the temperature that this water purification reaches predetermined; constant with controlled working fluid temperature; because the dimensional accuracy scope of the wire-cut electric discharge machine of high-accuracy grade is in ± 3 μm; the environment temperature of process will be controlled, and usually can produce the high hot temperature rising caused, to maintain the temperature remained constant of Working liquids to cool discharge process by this cooling device external again.
Above-described embodiment is only illustrative principle of the present invention and effect thereof, but not for limiting the present invention.The scope of the present invention, should listed by claims.
Claims (4)
1. a shared working fluid feeding mechanism, it is characterized in that: described shared working fluid feeding mechanism provides water to two Linear cut Electrical Discharge Machine processing machine boards and accepts the sewage of each processing tank generation of described two Linear cut Electrical Discharge Machine processing machine boards, and described shared working fluid feeding mechanism is between two Linear cut Electrical Discharge Machine processing machine boards;
There is memory space, dividing plate is provided with in described memory space, described dividing plate is separated out water purification memory space and sewage memory space in described memory space, be provided with working fluid conveying device and filter, described sewage memory space accepts the sewage that each described processing tank produces, described working fluid conveying device comprises a shared filtration pumping, described filtration pumping is by the extremely described filter of the sewage transport in described sewage memory space, described water purification memory space stores the water purification after described filtration devices, water purification in described water purification memory space is delivered in described two Linear cut Electrical Discharge Machine processing machine boards and sprays water for head by described working fluid conveying device, water in described memory space is filled into each processing tank of described two Linear cut Electrical Discharge Machine processing machine boards by described working fluid conveying device,
The height of described dividing plate is lower than the height of described memory space, described sewage memory space also accepts the water purification of being come by the spill-over of described water purification memory space, dilution of sewage in described sewage memory space is become mixing water by described water purification of being come by the spill-over of water purification memory space, and the described mixing water in described sewage memory space is mended each processing tank to described two Linear cut Electrical Discharge Machine processing machine boards by described working fluid conveying device;
Be provided with for filter and in and the charged ion that produces after electrolysis in discharge process of working fluid to maintain working fluid to keep neutrality ion filter at electric discharge machining process.
2. shared working fluid feeding mechanism as claimed in claim 1, it is characterized in that: described working fluid conveying device comprises some water delivery pumpings, the water purification in described water purification memory space is delivered in described two Linear cut Electrical Discharge Machine processing machine boards and sprays water for head by described some water delivery pumpings respectively.
3. shared working fluid feeding mechanism as claimed in claim 1, it is characterized in that: described working fluid conveying device comprises moisturizing pumping, the water in described memory space is filled into each processing tank of described two Linear cut Electrical Discharge Machine processing machine boards by described moisturizing pumping.
4. shared working fluid feeding mechanism as claimed in claim 1, is characterized in that: be provided with for cooling described water purification to keep the cooling device of working fluid temperature constant.
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CN201210016389.XA CN103212758B (en) | 2012-01-19 | 2012-01-19 | Shared working fluid feeding mechanism |
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CN201210016389.XA CN103212758B (en) | 2012-01-19 | 2012-01-19 | Shared working fluid feeding mechanism |
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CN103212758B true CN103212758B (en) | 2016-03-30 |
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CN1162512A (en) * | 1996-04-18 | 1997-10-22 | 三菱电机株式会社 | Processing liquid container of spark machining apparatus |
JP2005111608A (en) * | 2003-10-07 | 2005-04-28 | Fanuc Ltd | Wire electric discharge machine |
CN101163565A (en) * | 2005-02-24 | 2008-04-16 | 费德罗-莫格尔公司 | Method and system of electrochemical machining |
CN201735918U (en) * | 2010-06-08 | 2011-02-09 | 王剑波 | Cutting working solution treatment and circular treatment device of linear cutting machine |
CN102019471A (en) * | 2009-09-18 | 2011-04-20 | 发那科株式会社 | Wire cut electric discharge machine for controlling the supply amount of processing liquid into processing bath to control constant liquid-temparature |
CN202356752U (en) * | 2012-01-19 | 2012-08-01 | 昆山徕通机电科技有限公司 | Shared working fluid supply device |
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2012
- 2012-01-19 CN CN201210016389.XA patent/CN103212758B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US3414501A (en) * | 1964-12-21 | 1968-12-03 | Philip Morris Inc | Method and apparatus for shaping, sharpening and polishing razor blades |
CN1162512A (en) * | 1996-04-18 | 1997-10-22 | 三菱电机株式会社 | Processing liquid container of spark machining apparatus |
JP2005111608A (en) * | 2003-10-07 | 2005-04-28 | Fanuc Ltd | Wire electric discharge machine |
CN101163565A (en) * | 2005-02-24 | 2008-04-16 | 费德罗-莫格尔公司 | Method and system of electrochemical machining |
CN102019471A (en) * | 2009-09-18 | 2011-04-20 | 发那科株式会社 | Wire cut electric discharge machine for controlling the supply amount of processing liquid into processing bath to control constant liquid-temparature |
CN201735918U (en) * | 2010-06-08 | 2011-02-09 | 王剑波 | Cutting working solution treatment and circular treatment device of linear cutting machine |
CN202356752U (en) * | 2012-01-19 | 2012-08-01 | 昆山徕通机电科技有限公司 | Shared working fluid supply device |
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