CN103204704A - Imitation ceramic glaze spraying process - Google Patents
Imitation ceramic glaze spraying process Download PDFInfo
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- CN103204704A CN103204704A CN 201210013009 CN201210013009A CN103204704A CN 103204704 A CN103204704 A CN 103204704A CN 201210013009 CN201210013009 CN 201210013009 CN 201210013009 A CN201210013009 A CN 201210013009A CN 103204704 A CN103204704 A CN 103204704A
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- spraying
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- baking
- glaze spraying
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- Surface Treatment Of Glass (AREA)
Abstract
The invention discloses an imitation ceramic glaze spraying process, relates to the field of chemical spraying technology, and aims to solve the technical problems of non-uniform spraying distribution, low spraying qualified rate, poor suspension stability of glass bottles, large dust pollution in a production process and the like in a conventional imitation ceramic spraying on the surface of the glass bottles. The imitation ceramic glaze spraying process comprises the following steps of pretreatment: a) cleaning spraying surfaces of products by using white gas; b) dust elimination and dehumidification: performing dedusting and dehumidifying treatment on the products by using a dedusting and dehumidifying apparatus; c) bottom glaze spraying and baking: performing bottom glaze spraying on the surfaces of the products by using a multi-nozzle sprayer, sending the products directly to a drying stove connected with a spraying chamber for baking treatment after the spraying is completed; d) surface glaze spraying: performing surface glaze spraying on the surfaces of the products by using the multi-nozzle sprayer; e) leveling baking; and f) cooling products to produce finished products.
Description
Technical field
The present invention relates to chemical industry spraying technology field, particularly a kind of imitative ceramic glaze spraying technology that is applied to the vial surface.
Background technology
The costliness of traditional ceramics bottle, also exist geometrical dimension standard, bottleneck size standard, bottle to cooperate the problem of aspects such as tightness with bottle cap simultaneously, generally use glass to be matrix in the existing technology for this reason, and imitate ceramic spraying at glass surface and reached the purpose that substitutes the traditional ceramics bottle, but this type of is made imitative ceramic spraying on the vial surface and has following shortcoming:
1. spraying skewness
2. lack the effective dry means;
3. the production line spraying qualification rate is low;
4. it is low to be coated with the slurry body effective rate of utilization;
5. the suspension poor stability of vial;
6. the dust pollution that is coated with slurry body is big;
7. the operational path layout is unreasonable etc.
Summary of the invention
The present invention is intended to solve and has in the imitative ceramic spraying in existing vial surface that spraying skewness, spraying qualification rate are low, vial hangs technical problems such as dust pollution is big in poor stability and the production process, with provide a kind of have the finished product spraying evenly, high, the vial of spraying qualification rate hangs the imitative ceramic glaze spraying technology of advantages such as no dust pollution in stable and the production process.
The objective of the invention is to be achieved through the following technical solutions.
Imitative ceramic glaze spraying technology of the present invention comprises the steps:
A) pre-treatment: use white spirit wipe product spraying face;
B) dedusting dehumidifying: use dedusting and dehumidification equipment that product is carried out the dedusting dehumidification treatments;
C) ground-coat enamel spraying baking: adopt the multi-nozzle spraying machine that product surface is done the ground-coat enamel spraying, directly send into the stoving oven that is connected with spray booth after spraying is finished and carry out baking processing;
D) cover-coat enamel spraying: adopt the multi-nozzle spraying machine that product surface is done the cover-coat enamel spraying;
E) levelling baking;
F) product cooling, the output finished product.
Imitative ceramic glaze spraying technology of the present invention, wherein said step c) and d) in spraying process all independently finish in the spray booth separately, and in the spray booth all device have slurry to reclaim cleaning apparatus.
Imitative ceramic glaze spraying technology of the present invention, wherein said product all places in aforementioned whole process flow on the jacking cribbing structure, and preposition jacking cribbing structure is located on the production line.
The beneficial effect of the imitative ceramic glaze spraying technology of the present invention: the finished product spraying is even, spraying qualification rate is high, vial hangs no dust pollution in stable and the production process.
Embodiment
Imitative ceramic glaze spraying technology of the present invention is further specified by following embodiment.
Embodiment
Imitative ceramic glaze spraying technology of the present invention comprises the steps:
1. preparation work
(1) checks whether nozzle is clean;
(2) check that angle and atomizing have no abnormal;
(3) it is no abnormal to check that pumping has, and whether air pressure reaches standard-required;
(4) before the production circuit switching is opened, shut after glaze is stirred;
(5) check whether oven temperature is normal;
(6) adjusting electrostatic precipitation rifle position and power-on;
(7) check that water curtain, air draft, air-supply have no abnormal;
(8) check whether whether flow into product wipes clean, install good.
2. get in stocks
(1) checks whether bottle damages;
(2) wipe the body spot, and be installed on the glaze spraying fixture.
3. pre-treatment
(1) take the sticking a small amount of white spirit of rag that product spraying face is carried out wiping with the static gloves;
(2) range estimation product wiped clean whether, the product of wiped clean enters subsequent processing.
4. dedusting dehumidifying
(1) device power supply (DPS) of dedusting/dehumidifying is opened, and data setting parameter per sample;
(2) regularly check whether the treatment process of this operation is up to standard.
5. ground-coat enamel spraying/baking
(1) opens application and with device power supply (DPS) switches such as water curtain, air draft, air-supply, commentaries on classics material;
(2) normal data setup parameter per sample;
(3) produce the contrast of initial workpiece and sample, errorless back ordinary production.
6. cover-coat enamel spraying
(1) open the coating machine power switch, setup parameter, and whether the moving row of monitoring device is normal;
(2) water curtain, air draft, air-supply, commentaries on classics material, dedusting, baking box are opened;
(3) according to the test manufacture parameter device parameter is arranged;
(4) product is sprayed, first sample is drawn a design and carry out the volume production spraying after quality is confirmed;
7. levelling baking
(1) levelling;
(2) the control oven temperature is roasted.
8. cooling is unloaded goods
(1) the bottle baking goes to the cooling zone by the equipment operation, undercarriage when flowing out automation line;
(2) check whether the body glaze solidifies during undercarriage, the body glaze spraying whether comprehensively/evenly.
In sum, imitative ceramic glaze spraying technology of the present invention has following plurality of advantages: adopt the big chance of multi-nozzle evenly to spray; Connect stoving oven after adopting spray booth; Effective combination of spraying and mechanical movement; Electrostatic process and slurry reclaim combination; Adopt jacking cribbing structure; Spray booth is arranged and reclaim cleaning apparatus; Spraying and drying process combination etc.
Claims (3)
1. imitative ceramic glaze spraying technology is characterized in that comprising the steps:
A) pre-treatment: use white spirit wipe product spraying face;
B) dedusting dehumidifying: use dedusting and dehumidification equipment that product is carried out the dedusting dehumidification treatments;
C) ground-coat enamel spraying baking: adopt the multi-nozzle spraying machine that product surface is done the ground-coat enamel spraying, directly send into the stoving oven that is connected with spray booth after spraying is finished and carry out baking processing;
D) cover-coat enamel spraying: adopt the multi-nozzle spraying machine that product surface is done the cover-coat enamel spraying;
E) levelling baking;
F) product cooling, the output finished product.
2. imitative ceramic glaze spraying technology according to claim 1 is characterized in that: described step c) and d) in spraying process all independently finish in the spray booth separately, and in the spray booth all device have slurry to reclaim cleaning apparatus.
3. imitative ceramic glaze spraying technology according to claim 1, it is characterized in that: described product all places in aforementioned whole process flow on the jacking cribbing structure, and preposition jacking cribbing structure is located on the production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210013009 CN103204704A (en) | 2012-01-17 | 2012-01-17 | Imitation ceramic glaze spraying process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210013009 CN103204704A (en) | 2012-01-17 | 2012-01-17 | Imitation ceramic glaze spraying process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103204704A true CN103204704A (en) | 2013-07-17 |
Family
ID=48752141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210013009 Pending CN103204704A (en) | 2012-01-17 | 2012-01-17 | Imitation ceramic glaze spraying process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103204704A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108439820A (en) * | 2018-04-28 | 2018-08-24 | 成都市德工智动科技有限公司 | A kind of vial surface spray coating process |
| CN111792844A (en) * | 2020-08-11 | 2020-10-20 | 鲁山花瓷股份有限公司 | Gold glaze material and glazing method thereof |
| CN115368029A (en) * | 2022-08-22 | 2022-11-22 | 四川华翔玻陶制品有限公司 | Glazing method for gold-sandwiched glaze of glass container |
-
2012
- 2012-01-17 CN CN 201210013009 patent/CN103204704A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108439820A (en) * | 2018-04-28 | 2018-08-24 | 成都市德工智动科技有限公司 | A kind of vial surface spray coating process |
| CN111792844A (en) * | 2020-08-11 | 2020-10-20 | 鲁山花瓷股份有限公司 | Gold glaze material and glazing method thereof |
| CN111792844B (en) * | 2020-08-11 | 2022-05-27 | 鲁山花瓷股份有限公司 | Gold glaze material and glazing method thereof |
| CN115368029A (en) * | 2022-08-22 | 2022-11-22 | 四川华翔玻陶制品有限公司 | Glazing method for gold-sandwiched glaze of glass container |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130717 |