Electrode insulation hermetically-sealed construction assembly technology
Technical field
The present invention relates to the electrode insulation technical field of sealing technology, relate in particular to the electrode insulation hermetically-sealed construction of a kind of battery or super capacitor, simultaneously the energy storage device that also relates to the assembly technology of this electrode insulation hermetically-sealed construction and adopt this electrode insulation hermetically-sealed construction.
Background technology
At present, the electrode of energy storage component (comprising battery and super capacitor) commonly used is drawn insulation and sealing structure as shown in Figure 1, this energy storage component is by electric core 01, housing 02, electrode deriving structure and insulated enclosure body, the lower end conductive communication of housing 02 and electric core 01, and electrode deriving structure conductive communication is in the upper end of electric core 01, so need be with the insulated enclosure body every being located between electrode deriving structure and the housing, contacting the short circuit problem that is caused to avoid the electrode deriving structure with housing 02.In concrete structure, be processed with on the housing 02 and be absorbed in the distortion fold 02-1 in the gap between end cap 03 and the collector plate 04, the 02-2 that turns edge that seals at this distortion fold 02-1 and housing 02 upper end open place is engaged on the edge, two ends up and down that axially is clamped on end cap 03, and distortion fold 02-1 is pressed on the edge of collector plate 04, thereby make the position that between housing 02 and electrode deriving structure, needs to insulate the upper surface of end cap be arranged adjacent to the part of outer peripheral face, the outer peripheral face of end cap 03, the lower surface of end cap 03 is adjacent to the part of outer peripheral face, the upper surface of collector plate 04 is adjacent to the part of outer peripheral face, the outer peripheral face of collector plate 04, therefore above-mentioned insulated enclosure body is divided into insulated enclosure cover 05, middle insulated enclosure circle 06 and following insulated enclosure cover 07, wherein go up insulated enclosure cover 05 and set up on the upper surface of end cap 03, last insulated enclosure overlaps 05 upper end and turns edge between the upper surface of 02-2 and end cap 03 every being located at sealing of housing 02, the lower end is between the outer peripheral face of the inner peripheral surface that is located at housing and end cap 02; Middle insulated enclosure circle 06 is between the lower surface that is located at distortion fold 02-2 and end cap 03; Following insulated enclosure cover 07 is set up on the upper surface of collector plate 04, the upper end of following insulated enclosure cover 07 between the upper surface that is located at distortion fold 02-2 and collector plate 04, the lower end is between the outer peripheral face of the inner peripheral surface that is located at housing 02 and collector plate 04, thereby disperse the insulated enclosures cover of installation and the purpose that the insulated enclosure circle has reached isolated electrode deriving structure and housing by three, but also because distributed insulated enclosure body structure has caused energy storage device that the problem of suffering is installed, as such energy storage device can assemble according to following installation steps:
In the 1st step, collector plate 04 and electric core 01 conduction are solidly fixed;
In the 2nd step, the assembly after step 1 installation is installed in the housing 02;
The 3rd goes on foot, and following insulated enclosure cover 07 is installed in the shaft shoulder place of collector plate 04;
The 4th step, housing 02 is carried out slot rolling, the slot rolling position is diagram distortion fold 02-2 correspondence position;
The 5th step, housing 02 is carried out the height shaping, the circular arc state when making slot rolling becomes the step state;
In the 6th step, insulated enclosure circle 06(is O type circle in install at the step place of the 5th one-step forming);
The 7th step is at the upper end of the collector plate 04 interference end cap 03 that is connected;
In the 8th step, install insulated enclosure cover 05 at the shaft shoulder place of end cap 03;
In the 9th step, seal processings at the opening part of housing 02, to obtain the 02-1 that turns edge that seals of needs.
The reason of part erection sequence must adopt three insulated enclosure members to combine and realize sealing and insulation in the therefore existing production technology; And relatively it seems with regard to production technology, the insulation and sealing structure assembly technology operation of energy storage device is longer in the prior art, production efficiency is low, and owing to the rigging error that three independent insulated enclosure members in use occur can be brought influence to the insulated enclosure performance of whole insulated enclosure body, so that in energy storage device, exist more potential uncertain influencing factor, the i.e. carelessness of the defective of any one part or assembling process all can cause the insulated enclosure of monomer to lose efficacy.
Summary of the invention
The purpose of this invention is to provide the electrode insulation hermetically-sealed construction assembly technology that a kind of technology is simple, operation is less.
In order to realize above purpose, the technical scheme of electrode insulation hermetically-sealed construction assembly technology of the present invention is as follows:
A kind of electrode insulation hermetically-sealed construction assembly technology may further comprise the steps: step 1 at the end face of the electric core conduction electrode deriving structure that is connected, has the groove that caves inward on the periphery of described electrode deriving structure;
Step 2, sheathed insulated enclosure cover on the periphery of electrode deriving structure, an end of described insulated enclosure cover have to be set up at the electrode deriving structure dorsad on the end face of electric core, and the other end of insulated enclosure cover is set on the periphery of electric core;
Step 3, suit housing on the periphery of insulated enclosure cover, described housing have from clicking the deriving structure opening that exposes of an end of electric core dorsad;
Step 4, at described groove location place inwardly extruding or roll extrusion housing, to process the distortion fold that caves inward at housing, squeeze out the location fold that embeds in the described groove by described distortion fold in the periphery of insulated enclosure cover, and the opening of housing inwardly is folded into is pressed on outer the sealing that turn edge of described location and turns edge.
Described electrode deriving structure is assembled as follows: at first, the locator protrusions that arranges on one of them of end cap and collector plate is pressed into or knocks in the location hole of another setting, so that location hole is in the same place with locator protrusions transition inserting, and be provided with the joint portion at location hole and locator protrusions periphery in end cap and collector plate end face binding site place; Then, weld in described joint portion, so that the welding of end cap and collector plate is fixed into the electrode deriving structure that is in electric core end.
Described groove is the notch annular groove outwardly along the circumferential extension of electrode deriving structure.
Described groove is on the periphery of end cap.
Described groove is that the outer peripheral face by the end face of end cap and collector plate surrounds, and the outer peripheral face of described collector plate sinks to the inboard of end cap outer peripheral face.
Described end cap is provided with annular breach in an end edge of collector plate dorsad, and annular breach has the stopping surface of the annular of collector plate dorsad, and described location turns edge to set up and cooperating on described stopping surface and with the stopping surface block on the end cap.
It is stupefied that the outside of described stopping surface convexes with the convex annular of extending along the edge of end cap, and described insulated enclosure puts to be provided with and is in turn edge root and be wrapped in the parcel portion of described convex annular on stupefied of location.
Be respectively arranged with locator protrusions and location hole on the opposing end surface of described end cap and collector plate, locator protrusions transition inserting is in location hole, and be provided with the joint portion at locator protrusions and location hole periphery in end cap and collector plate end face binding site place, be provided with the Welding Structure of be connected end cap and collector plate in the joint portion.
Described end cap comprises that end cap disk body, end cap disk body are in the inner end cap projection and the outer end cap projection that are convexly equipped with on an end end face of collector plate, described inner end cap projection is sleeve-shaped, and described location hole is that the opening that surrounds of the end face by inner end cap projection and end cap is towards the blind hole of collector plate; The outer end cap projection is in the periphery of inner end cap projection, and described location division is in the end face of outer end cap projection and the end face binding site place of collector plate.
The present invention adopts the insulated enclosure cover of integral type to come spaced-apart electrodes deriving structure and housing, the insulated enclosure cover can conveniently be sleeved on the periphery of electrode deriving structure, and sealing on the dependence housing turns edge and is out of shape fold the insulated enclosure cover is pressed on the electrode deriving structure, thereby simplified assembly technology, shortened assembly period, improve efficiency of assembling, and reduced the loss of material in the energy storage device, reduced manufacturing cost.Rely on sealing on the housing to turn edge simultaneously and be out of shape fold in end-cover axle to positioning, guarantee the reliability and stability that end cap is installed, further guarantee the installation reliability of entire electrode deriving structure.Solved the problem of electrode insulation sealing assembly technology length, complex structure and insulated enclosure weak effect in the prior art.
Description of drawings
Fig. 1 is the structural representation of electrode insulation hermetically-sealed construction in the prior art;
Fig. 2 is the structural representation of energy storage device embodiment 1 of the present invention;
Fig. 3 is the structural representation of electrode insulation hermetically-sealed construction among Fig. 2;
Fig. 4 is the structural representation of electrode insulation hermetically-sealed construction among the energy storage device embodiment 2 of the present invention;
Fig. 5 is the structural representation of electrode insulation hermetically-sealed construction among the energy storage device embodiment 3 of the present invention.
Embodiment
The embodiment of the assembly technology of electrode insulation hermetically-sealed construction of the present invention, the assembly technology of this electrode insulation hermetically-sealed construction is made up of following steps: step 1, the locator protrusions that arranges on one of them of end cap and collector plate is pressed into or knocks in the location hole of another setting, so that location hole is in the same place with locator protrusions transition inserting, and be provided with the joint portion at location hole and locator protrusions periphery in end cap and collector plate end face binding site place;
Step 2 is welded in described joint portion, so that the welding of end cap and collector plate is fixed into the electrode deriving structure that is in electric core end.
Step 3 is sheathed insulated enclosure cover on the periphery of electrode deriving structure, and the upper end of described insulated enclosure cover has sets up at end cap dorsad on the periphery that the location turns edge, the lower end is set in electric core on the end face of collector plate;
Step 4, sheathed housing on the periphery of insulated enclosure cover;
Step 5, on the described housing outer peripheral face in the inside extruding in the position of described groove or roll extrusion, put at insulated enclosure with the distortion fold that produces by housing and to squeeze out the location fold that embeds in the described groove, and on housing in end cap dorsad an end of collector plate process sealing of inwardly turning over and turn edge, describedly seal that turning edge turns edge described location is pressed on the end face of end cap.
Can obtain following energy storage device by above assembly technology, the embodiment 1 of energy storage device: as shown in Figures 2 and 3, this energy storage device comprises end cap 1, the electric core 3 of going up collector plate 2, column, lower header plate 4, housing 5, insulated enclosure cover 6, has the electrode deriving structure that is made of end cap 1 and last collector plate 2 and the insulation and sealing structure that is made of electrode deriving structure, insulated enclosure cover 6 and housing 5 in the upper end of energy storage device.Last collector plate 2 is welded on the upper surface of electric core 3, and electrically contact with electric core 3, end cap 1 conduction is fixed on the upper surface of collector plate, and end cap is by the end cap disk body, the reference column that end cap disk body lower surface is convexly equipped with in center position and the endcap bosses that is convexly equipped with in the position, edge constitute, convex with the endcap bosses 1-1 of annular in the position, edge, lower surface of end cap 1, the lower surface of endcap bosses 1-1 is fitted on the upper surface of collector plate 2, the outer peripheral face of endcap bosses 1-1 is concordant with the outer peripheral face of last collector plate 2, and be arranged with insulated enclosure cover 6 in the periphery of end cap 1, set up on end cap 1 by the location of inwardly the turning over 6-1 that turns edge the upper end of insulated enclosure cover 6, the lower end extends through and is set on the periphery of electric core 3 from the downside of last collector plate 2, so that the outer peripheral face of end cap 1 and last collector plate 2 is wrapped in the inner peripheral surface of insulated enclosure cover 6.Housing 5 is provided with the 5-1 that turns edge that seals of the annular of inwardly turning over along part in the annular opening of upper end open, this seals the 5-1 that turns edge the 6-1 that turns edge of the location on the insulated enclosure cover 6 is pressed on the upper surface of end cap 1; Offer the breach of annular in the position, edge, upper surface of end cap 1, this breach has towards the top and the stopping surface of the annular of extending along the edge circumferencial direction of end cap 1, and the 6-1 that turns edge of the location on the insulated enclosure cover 6 just is pressed on this stopping surface by the 5-1 that turns edge of sealing on the housing 5, and 6-1 cooperates at the above-below direction block with end cap 1 so that the location of insulated enclosure cover 6 turns edge.On the periphery of end cap 1, offer the groove 1-2 of the annular of extending along the edge circumferencial direction of end cap 1 in endcap bosses 1-1 position, and housing 5 is provided with the distortion fold 5-2 of the annular that caves inward in the corresponding position of described groove 1-2, sealing fold 6-2 after the counterpart crimp of this distortion fold 5-2 with insulated enclosure cover 6, in the described groove 1-2 of counterpart formation embedding of insulated enclosure cover 6, sealing fold 6-2 cooperates with the two side walls block of described groove 1-2 on above-below direction.
Convex with the columned reference column 1-3 that is in center position in the lower surface of end cap 1, the axis of reference column 1-3 offer opening towards location blind hole 1-4; Convex with the circular locator protrusions 2-1 that is in center position in the upper surface of last collector plate 2, this locator protrusions 2-1 gap is inserted in the described location blind hole 1-4.The upper surface of the lower surface of the outer peripheral face of the inner peripheral surface of endcap bosses 1-1, reference column 1-3, end cap 1 and last collector plate 2 surrounds the space of annular.Has the connecting portion on the edge with last collector plate 2 in the position, lower surface of endcap bosses 1-1, be provided with the Welding Structure that is welded and is fixed together for both between connecting portion and last collector plate 2, end cap 1 and last collector plate 2 are fixed together by this Welding Structure.
Housing 5 overlaps opening portion on 6 outer surfaces, also has a cecum part that is wrapped in electric core 3 outer peripheral faces and the lower surface except being wrapped in described insulated enclosure, this cecum part is made of the shell portion on the periphery that is set in electric core 3 and the outer bottom parts in lower surface that is in electric core 3, and with lower header plate 4 be folded between bottom parts and the electric core 3, with by the electrical connection between lower header plate 4 realization housings 5 and the electric core 3.
The assembling of energy storage device is provided according to the correlation step that provides among the above-mentioned electrode insulation sealing technology embodiment, after assembling is finished, distortion fold 5-2 on the housing 5 will overlap insulated enclosure sealing crimp on 6 and be pressed in the groove 1-2 on the end cap 1, the 5-1 that turns edge of sealing on the housing 5 then can overlap insulated enclosure location on 6 6-1 that turns edge and is pressed in the breach of annular of end cap 1 upper end, and the turn edge stopping surface of 6-1 and breach of location cooperates at the above-below direction block.Therefore in the process of assembling energy storage device, can finish the assembling of insulated enclosure cover efficiently, and the distortion fold on the housing turns edge under the situation of tight extruding insulation sealing shroud with sealing, can guarantee that not only housing and end cap are in conjunction with tight, and rely on the sealing crimp and the location that obtain after the distortion of insulated enclosure cover to turn edge, thereby guaranteed the reliability of electrode SI semi-insulation sealing, solved the problem of electrode insulation sealing assembly technology length, complex structure and insulated enclosure weak effect in the prior art.
The embodiment 2 of energy storage device of the present invention, as shown in Figure 4, the difference of present embodiment and embodiment 1 is, locator protrusions and location blind hole that end cap 21 and last collector plate 22 opposite ends arrange have respectively been removed, namely removed the location structure between end cap 21 and the last collector plate 22, and the reliability that is connected between the assurance end cap 21 of the Welding Structure between dependence endcap bosses 21-1 and the last collector plate 22 and the last collector plate 22.
The embodiment 3 of energy storage device of the present invention, as shown in Figure 5, the difference of present embodiment and embodiment 2 is, the groove of offering at the outer peripheral face of having removed end cap 31 at present embodiment, and make collector plate 32 between end cap 31 and electric core 33, constitute the necking down structure, thereby make the outer peripheral face of the opposing end surface of end cap 31 and electric core 33 and last collector plate 32 surround the groove 31-2 of the annular that caves inward, the sealing crimp 36-2 on the distortion fold 35-2 on the corresponding shell 35 and the insulated enclosure cover 36 all is in described groove 31-2 position; The stopping surface outside in end cap 31 upper ends is provided with to the stupefied 31-6 of the convex annular of upper process, the stupefied 31-6 of this convex annular is the upper end bending part of insulated enclosure cover 36 and housing 35 jack-up that makes progress, and sets out the parcel portion of described convex annular on stupefied that be in the turn edge root of 36-1 of the location of 35-1 and the insulated enclosure cover 36 that turns edge sealing of housing 35.
In the above-described embodiments, the electrode deriving structure partly be used for sealing fold corresponding groove with the distortion fold of housing and insulated enclosure cover be in end cap outer peripheral face or on collector plate outer peripheral face indentation locations of structures of living in place, in other embodiments, described groove also can use the pit that circumferentially distributes along the edge of end cap to replace, corresponding when described pit is arranged on the periphery of collector plate, pit is in enclosing in the gap of offering on the collector plate; In addition, described pit or groove also can be between the opposing end surface of end cap and last collector plate in the prior art, and be just directly that upper and lower insulated enclosure cover of the prior art and middle insulated enclosure circle is whole with the replacement of the cover of the insulated enclosure in above-described embodiment.
In the above-described embodiments, end cap and collector plate are discoid, and to adapt to the outer cylindrical profile of most energy storage device in the existing market, in other embodiments, end cap and collector plate also can be prism-shaped, to be applicable to the energy storage device of prism-shaped profile.
In other embodiments, described groove also can be distributed between the opposite flank of end cap and collector plate between the opposite flank of position, edge or end cap and electric core in the peripheral position place of collector plate, perhaps described groove is replaced with pit, each pit extends the bearing of trend distribution along the edge of end cap.
Do not considering that electrode deriving structure or electrode deriving structure adopt under the situation of prior art, electrode insulation sealing technology of the present invention also can be step:
Step 1, collector plate away from the fixing end cap in a side end face of electric core, and on the periphery of end cap suit insulated enclosure cover, the edge bearing of trend grooves distributed of the periphery upper edge end cap of described end cap, an end of described insulated enclosure cover are set on the periphery of electric core, the other end exposes from an end of the collector plate dorsad of end cap;
Step 2 is sleeved on the periphery of insulated enclosure cover with the tubular opening portion of housing, and the annular opening of housing is along the periphery of the exposed portions serve that is in the insulated enclosure cover;
Step 3, at described groove location place extruding housing, embedding in described groove or the pit by the appropriate section of housing with the insulated enclosure cover, and with the annular opening of housing along inwardly turning over become to seal turn edge, so that turning edge turns edge described location is pressed on the end face of end cap by sealing.