CN103193414A - Post-tensioning prestressed concrete beam pore high-strength grouting agent - Google Patents

Post-tensioning prestressed concrete beam pore high-strength grouting agent Download PDF

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CN103193414A
CN103193414A CN2013100741536A CN201310074153A CN103193414A CN 103193414 A CN103193414 A CN 103193414A CN 2013100741536 A CN2013100741536 A CN 2013100741536A CN 201310074153 A CN201310074153 A CN 201310074153A CN 103193414 A CN103193414 A CN 103193414A
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prestressed concrete
concrete beam
mud jacking
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CN103193414B (en
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蒋成飞
***
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Rui Jiangsu New Mstar Technology Ltd
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Abstract

The present invention relates to a post-tensioning prestressed concrete beam pore high-strength grouting agent which is low in water-binder ratio, high in fluidity, and zero in bleeding. The post-tensioning prestressed concrete beam pore high-strength grouting agent includes by weight: 2-11% of a water reducing component, 0.3-0.6% of a plastic stage expansion component, 3-5% of a sedimentation preventing component, 6-10% of an ultrafine active micropowder component, 0.01-0.5% of a water retention component, 40-50% of a high durability mineral admixture component, 0-0.5% of a delayed coagulation component, 0-0.5% of an air entraining component, and 40-50% of a low-alkaline post-expansion component, wherein the ultrafine active micropowder component is silica fume or nano-silica or a mixture of silica fume and nano-silica, the high durability mineral admixture component includes ash and one or more selected from limestone, Al2O3, silicide, CaO, potassium oxide and mica, and the low-alkaline post-expansion component is magnesium oxide. The post-tensioning prestressed concrete beam pore high-strength grouting agent has the characteristics of wide raw material source, low cost, easy operation and no pollution.

Description

The high-strength mud jacking agent in a kind of post-tensioned prestressed concrete beam duct
Technical field
Patent application of the present invention relates to the agent of the special-purpose post tentioned prestressed concrete girder hole path pressure grouting of a kind of concrete.
Background technology
Before special-purpose prestress hole path pressure grouting not occurring; only use grout as weighting material; the result causes a lot of defectives; the duct eakiness; easily shrink; easy bleeding; defectives such as intensity is low; so can not guarantee effectively people's stress transmission between presstressed reinforcing steel and the concrete structure body; the fatigure failure of variation to ground tackle can not eliminate stress; do not reach the protection presstressed reinforcing steel and be subjected to extraneous infringement and corrosion; after the JTG041-2000 of national communication portion standard is promulgated; improved quality to a certain extent; but still do not satisfy existing bridge and high special requirement; JTG/TF50-2011 standard in 2012; this standard index requires the weighting material low water binder ratio; no bleeding; do not have high targets such as contraction, cause many enterprises not adapt to current specifications.
As patent of invention AN:200910009480.7 post stressed concrete beam pipe mudjacking agent, the composition of this mud jacking agent and weight percent are: efficient diminishing component: 1~3%, early expansion component: 5~10%, middle and later periods expansion component: 30~50%, mineral admixture component: 40~60%.Though outstanding expansion character is arranged, in practice of construction, slurry has demixing phenomenon, causes the intensity of Structural Engineerings such as bridge inhomogeneous.
The flat 4-349162A of patent of invention TOHKEMY discloses the agent of a kind of post-tensioned prestressed concrete beam hole path pressure grouting, and this mud jacking agent has used slaked lime and flyash as main Additive, and axle is with defoamer.This mud jacking agent can not be accomplished zero bleeding, can not satisfy protection against corrosion and expansion character requirement.
Through experiment accumulation for many years, invent out a kind of low water binder ratio, high fluidity, zero bleeding high strength hole path pressure grouting agent.
Summary of the invention
The high-performance mud jacking agent that the invention provides the post-tensioned prestressing beam hole path pressure grouting of a kind of low water binder ratio, high fluidity, zero bleeding and develop, mix and stir the back with water in proportion during site operation and tamp for the agent of prestressed concrete hole path pressure grouting, also can mix and mix and stir use in the cement.Slurry have good fluidity, no sedimentation, not stratified, high-strength, do not have characteristics such as contraction, be desirable hole path pressure grouting material, can be used for prestressed structure hole path pressure grouting in the common road bridge.
The high-strength mud jacking agent in post-tensioned prestressed concrete beam of the present invention duct, the parts by weight of each component are:
The high-strength mud jacking agent in post-tensioned prestressed concrete beam duct of a kind of low water binder ratio, high fluidity, zero bleeding, the weight percent of each component is:
Diminishing component 2~11%,
Plastic stage prevents sedimentation component 3~5%,
Superfine active micro mist component 6~10%,
High durable mineral admixture component 35~50%,
Low alkali type late expansion component 35~40%,
Water conservation component 0.01~0.5%,
Slow setting component 0~0.5%,
Bleed component 0~0.5%,
The mixture of one or both that described superfine active micro mist component is silicon ash or nano silicon, durable mineral admixture component comprises volcanic ash and is selected from one or more mixture of Wingdale, Al2O3, silicide, CaO, potassium oxide, Muscovitum that described low alkali type late expansion component is magnesium oxide.
The above-mentioned raw materials best proportioning value of filling a prescription is, the weight % of each component is diminishing component 6%, plastic stage prevents sedimentation component 3%, superfine active micro mist component 10%, high durable mineral admixture component 45%, low alkali type late expansion component 35%, water conservation component 0.2%, slow setting group 0.5%, bleed component 0.3%.
How described diminishing component for being one or more mixture of sulfonate high efficiency water reducing agent, sulfamate or polycarboxylic acid series high efficiency water reducing agent.Below be the performance index of water reducer,
Table 1 common naphthalene water reducer concrete shrinkage rate and durability index form
Figure BSA00000862543200031
Table 2 is mixed shrinkage type polycarboxylate water-reducer shrinkage ratio concrete shrinkage rate ratio and durability index form
Figure BSA00000862543200032
The described sedimentation component that prevents is polyacrylonitrile fibre, vinylon or Kevlar, and length is 3-10mm, and diameter is 20-100 μ m.
The specific surface area 10000-12500cm of described superfine active micro mist component 2/ g.
The mixture of one or more that described water conservation component is methylcellulose gum, carboxymethyl cellulose.
Described slow setting component is one or more mixture of sugar, citric acid, Sunmorl N 60S.
Described bleed component is one or more mixture of rosin or rosin based polymkeric substance.
Further, the using method of the high-strength mud jacking agent in a kind of post-tensioned prestressed concrete beam duct,
1) each component is added stirrer mixing stirring according to weight % and make siccative;
2) above-mentioned mud jacking agent siccative is used in the ordinary Portland cement that intensity is not less than 42.5 grades, incorporation is 10-15 weight %, satisfies low water-cement ratio 0.26-0.28 and mixes high-speed stirring with water, stirring velocity is 7000-10000 rev/min, obtains grouting and expects in time 5-10 minute;
Described grouting material initial flow degree 〉=17,60min degree of mobilization 〉=25, the free bleeding rate of 24h
Figure BSA00000862543200041
0,24 hour free shrinkage≤0.5%.
The invention has the advantages that: low water binder ratio, high fluidity, high strength, zero bleeding, protection against corrosion.
Efficient diminishing, technical parameter under the state that satisfies 0.26~0.28 water-cement ratio that can realize stipulating in the JTG/TF50-2011 standard,
Before slurry hardened, being prepared into (is in the milk and expects initial flow degree 〉=17,60min degree of mobilization 〉=25) under high mobile, the big fluidised form situation realized preventing laitance, and layering is prevented in anti-settling, and high pressure does not have bleeding, shrinkage-free stable slurry;
After the slurry sclerosis, can realize not having contraction, high compact, high strength mud jacking index;
Weather resistance, the low alkali type of the present invention does not have villaumite and can realize that the protection of deformed bar is not had corrosion.
Add polyacrylonitrile fibre and can make slurry inside be unified into closely knit unrest to distribution, can effectively stop generation and the development of primary fracture in the slurry.Obstruction slurry segregation, the diminishing bleeding stops the slurry layering, and fiber is huge at the slurry distributed quantity, each component is melted fully mutually and reaches steady state, can also effectively keep inner reinforcing bar not corroded.
The starting material wide material sources, cost is low, and is easy and simple to handle pollution-free.
Embodiment
Embodiment 1
The present embodiment purpose satisfies the anti-crack of engineering for reaching minimum water-reducing effect, the low-cost mud jacking agent of the anti-chloride erosion of anti-carbonizing degree, and each component % by weight is as follows:
Polycarboxylate water-reducer 2%, polyacrylonitrile fibre 3%, superfine active micro mist 6%, methyl base polymer 0.3%, high durable mineral admixture 50%, citric acid 0.2%, rosin 0.5%, magnesium oxide 38%.
Above-mentioned each component is broken into the particulate state that can go into mill, mixes, batch mixing grinding to granularity reaches the 300-500 order, and makes the agent of A type hole path pressure grouting after polyacrylonitrile fibre mixes.
The using method of A type hole path pressure grouting agent:
Method 1:
With the invention described above in cement and water ratio be:
1. (water-cement ratio is mud jacking agent 0.45KG cement 2.55KG water 0.78KG: 0.26)
2. (water-cement ratio is mud jacking agent 0.45KG cement 2.55KG water 0.81KG: 0.27)
3. (water-cement ratio is mud jacking agent 0.45KG cement 2.55KG water 0.84KG: 0.28)
Above-mentioned materials being got any one high-speed stirring mix all and can use, recommend the third to use and be the best, is the test-results of using in cement according to the third method below:
Its performance index are as follows:
Figure BSA00000862543200061
Embodiment 2
The present embodiment purpose is for both reaching good water-reducing effect, satisfy simultaneously the anti-crack of high engineering again, the mud jacking agent of the anti-chloride erosion performance of anti-carbonizing degree, each component % by weight is as follows: polycarboxylate water-reducer 11%, polypropylene fibre 5%, superfine active micro mist 10%, methyl base polymer 0.3%, high durable mineral admixture 35%, citric acid 0.2%, rosin 0.5%, magnesium oxide 38%.
Above-mentioned each component is broken into the particulate state that can go into mill, mixes, batch mixing grinding to granularity reaches the 300-500 order, and makes the agent of Type B hole path pressure grouting after polyacrylonitrile fibre mixes.
Aforementioned recommendation is adopted in the agent of Type B hole path pressure grouting, and the third uses and is the best, is the test-results of using in cement according to the third method below:
Its performance index are as follows:
Figure BSA00000862543200071
Embodiment 3
The present embodiment purpose is for both reaching medium water-reducing effect, satisfy simultaneously the anti-crack of high engineering again, the mud jacking agent of the anti-chloride erosion performance of anti-carbonizing degree, each component % by weight is as follows: polycarboxylate water-reducer 6%, polypropylene fibre 5%, superfine active micro mist 8%, methyl base polymer 0.3%, high durable mineral admixture 45%, citric acid 0.2%, rosin 0.5%, magnesium oxide 35%.
Above-mentioned each component is broken into the particulate state that can go into mill, mixes, batch mixing grinding to granularity reaches the 300-500 order, and makes the agent of C type hole path pressure grouting after polyacrylonitrile fibre mixes.
Aforementioned recommendation is adopted in the agent of C type hole path pressure grouting, and the third uses and is the best, is the test-results of using in cement according to the third method below:
Its performance index are as follows:
Figure BSA00000862543200081

Claims (11)

1. a low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct, the weight percent of each component is:
Diminishing component 2~11%,
Plastic stage prevents sedimentation component 3~5%,
Superfine active micro mist component 6~10%,
High durable mineral admixture component 35~50%,
Low alkali type late expansion component 35~40%,
Water conservation component 0.01~0.5%,
Slow setting component 0~0.5%,
Bleed component 0~0.5%,
The mixture of one or both that described superfine active micro mist component is silicon ash or nano silicon, the durable mineral admixture component of described height comprises volcanic ash and is selected from one or more mixture of Wingdale, Al2O3, silicide, CaO, potassium oxide, Muscovitum that described low alkali type late expansion component is magnesium oxide.
2. a kind of low water binder ratio as claimed in claim 1, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct, the best proportioning value of composition of raw materials is, the weight % of each component is diminishing component 6%, plastic stage prevents sedimentation component 3%, superfine active micro mist component 10%, high durable mineral admixture component 45%, low alkali type late expansion component 35%, water conservation component 0.2%, slow setting group 0.5%, bleed component 0.3%.
3. low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct as claimed in claim 1 or 2, how described diminishing component for being one or more mixture of sulfonate high efficiency water reducing agent, sulfamate or polycarboxylic acid series high efficiency water reducing agent.
4. low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct as claimed in claim 1 or 2, the described sedimentation component that prevents is polyacrylonitrile fibre, vinylon or Kevlar, length is 3-10mm, and diameter is 20-100 μ m.
5. low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct as claimed in claim 1 or 2, the specific surface area 10000-12500cm of described superfine active micro mist component 2/ g.
6. low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct as claimed in claim 1 or 2, described water conservation component are one or more the mixture in methylcellulose gum, the carboxymethyl cellulose.
7. low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct as claimed in claim 1 or 2, described slow setting component are one or more mixture of sugar, citric acid, Sunmorl N 60S.
8. low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct as claimed in claim 1 or 2, described bleed component are one or more mixture of rosin or rosin based polymkeric substance.
9. low water binder ratio, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct as claimed in claim 1 or 2, described silicide are one or more mixture of silicon-dioxide, Calucium Silicate powder, potassium silicate.
10. low water binder ratio as claimed in claim 1 or 2, high high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct, above-mentioned mud jacking agent siccative is used in intensity to be not less than in 42.5 grades of ordinary Portland cements, incorporation is 10-15 weight %, satisfying low water-cement ratio 0.26-0.28 mixes with water, high-speed stirring, stirring velocity is 7000-10000 rev/min, obtains grouting and expects in time 5-10 minute;
Described grouting material initial flow degree 〉=17,60min degree of mobilization 〉=25, the free bleeding rate of 24h is 0,24h free shrinkage≤0.5%.
11. the using method of the described low water binder ratio of a claim 1 or 2, high fluidity, zero bleeding, the high-strength mud jacking agent in etch-proof post-tensioned prestressed concrete beam duct,
1) each component is added stirrer mixing stirring according to weight % and make siccative;
2) above-mentioned mud jacking agent siccative is used in the ordinary Portland cement that intensity is not less than 42.5 grades, incorporation is 10-15 weight %, satisfies low water-cement ratio 0.26-0.28 and mixes high-speed stirring with water, stirring velocity is 7000-10000 rev/min, obtains grouting and expects in time 5-10 minute;
Described grouting material initial flow degree 〉=17,60min degree of mobilization 〉=25, the free bleeding rate of 24h is 0,24 hour free shrinkage≤0.5%.
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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN103803832A (en) * 2013-12-23 2014-05-21 山西凯迪建材有限公司 Formula and method for preparing post-tensioned prestress duct grouting agent
CN104045277A (en) * 2014-06-27 2014-09-17 无锡市崇安区科技创业服务中心 Cement mortar and preparation method thereof
CN104072063A (en) * 2014-07-01 2014-10-01 吉林省嘉鹏建设集团有限公司 Grouting material for high fluidity post-tensioning prestressed pipe and preparation method of grouting material
CN106116322A (en) * 2016-06-14 2016-11-16 湖北中桥科技有限公司 High fluidity ungauged regions grouting agent and preparation method thereof
CN108275908A (en) * 2018-02-05 2018-07-13 水利部交通运输部国家能源局南京水利科学研究院 A kind of low grade high flowability concrete plasticity micro-crack defect inhibitor and preparation method thereof
CN109095813A (en) * 2018-08-03 2018-12-28 山东省水利勘测设计院 Composite additive and its application in channel side slopes lining concrete technique
CN110015871A (en) * 2019-05-08 2019-07-16 天津市建筑科学研究院有限公司 A kind of anti-corrosion reinforcing bar sleeve for connection grouting material and preparation method thereof
CN111393067A (en) * 2020-03-29 2020-07-10 山东惠邦建材科技股份有限公司 Low-dosage grouting agent

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JPH06305804A (en) * 1993-04-21 1994-11-01 Shin Etsu Chem Co Ltd Preparation of concrete kneaded product
CN101134645A (en) * 2007-08-02 2008-03-05 江西赣丰水泥有限责任公司 Anti-cracking reinforced ecological cement
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103803832A (en) * 2013-12-23 2014-05-21 山西凯迪建材有限公司 Formula and method for preparing post-tensioned prestress duct grouting agent
CN104045277A (en) * 2014-06-27 2014-09-17 无锡市崇安区科技创业服务中心 Cement mortar and preparation method thereof
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CN104072063A (en) * 2014-07-01 2014-10-01 吉林省嘉鹏建设集团有限公司 Grouting material for high fluidity post-tensioning prestressed pipe and preparation method of grouting material
CN106116322A (en) * 2016-06-14 2016-11-16 湖北中桥科技有限公司 High fluidity ungauged regions grouting agent and preparation method thereof
CN108275908A (en) * 2018-02-05 2018-07-13 水利部交通运输部国家能源局南京水利科学研究院 A kind of low grade high flowability concrete plasticity micro-crack defect inhibitor and preparation method thereof
CN109095813A (en) * 2018-08-03 2018-12-28 山东省水利勘测设计院 Composite additive and its application in channel side slopes lining concrete technique
CN109095813B (en) * 2018-08-03 2021-05-07 山东省水利勘测设计院 Composite additive and application thereof in channel side slope lining concrete process
CN110015871A (en) * 2019-05-08 2019-07-16 天津市建筑科学研究院有限公司 A kind of anti-corrosion reinforcing bar sleeve for connection grouting material and preparation method thereof
CN111393067A (en) * 2020-03-29 2020-07-10 山东惠邦建材科技股份有限公司 Low-dosage grouting agent
CN111393067B (en) * 2020-03-29 2022-05-06 山东惠邦建材科技股份有限公司 Low-dosage grouting agent

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