CN103175706A - Air cooled heating pump test system - Google Patents
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- CN103175706A CN103175706A CN2013100969985A CN201310096998A CN103175706A CN 103175706 A CN103175706 A CN 103175706A CN 2013100969985 A CN2013100969985 A CN 2013100969985A CN 201310096998 A CN201310096998 A CN 201310096998A CN 103175706 A CN103175706 A CN 103175706A
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Abstract
The invention relates to an air cooled heating pump test system. An air treatment box is arranged inside a tested unit environment chamber, and a heat balance water tank is arranged outside the tested unit environment chamber; and cold capacity and heat are distributed and balanced between a surface cooler in the air treatment box and the heat balance water tank through the tested unit and an external cold source or an external heat source, so that requirements on water supply in different temperature regions is met. In a test process, control of the temperature and the humidity of the whole environment system can be executed by adjusting the flow of coolant water entering the air treatment box in the test chamber without extra heat source input. The air inlet temperature of a condenser of a large-size air cooling and heating pump unit can be independently controlled in different regions; in a season that outdoor temperature is relatively low, a working condition required by test of the tested unit can be realized by only controlling the air inlet amount and the air exhaust amount getting into and getting out of the test chamber; and the test energy consumption of the unit can be saved by 50 percent. The system can be used for product development experiments and test of the performance of the tested unit of an air cooled heating pump production line.
Description
Technical field
The present invention relates to a kind of heat pump performance measuring technology, particularly a kind of air-cooled heat pump test macro.
Background technology
Air-cooled heat pump is that present refrigerating and air conditioning industry is used maximum airhandling equipments, can reach the purpose of summer cooling and winter heating.Manufacturing plant must be equipped with and can carry out to unit the test macro of equipment performance complete examination, to guarantee that the equipment that dispatches from the factory is up to state standards or even the requirement of international standard.Large-sized wind cooling heat pump output at home increases comparatively fast in recent years, and is also more and more higher to the requirement of its Performance Test System.Tradition air-cooled heat pump Performance Test System adopts the external source cooling, condensation heat extraction with the balance unit in test process, adopt the external heat source heat supply, refrigerating capacity with the generation of balance unit, obtain stable environmental working condition in its performance test process, reach the test environment humiture requirement of GB regulation.Although the method can reach the test environment permissible accuracy, but for large-sized wind cooling heat pump (more than 300RT) system, with stable, the test process power consumption greatly even causes the electrical network overload operation of this manufacturing enterprise for the foundation that guarantees environmental working condition in the performance test process.
Summary of the invention
The present invention be directed to the excessive problem of large-sized wind cooling heat pump test process power consumption, a kind of air-cooled heat pump test macro has been proposed, utilize refrigerating capacity and the heat exhaust of tested unit self to realize energy equilibrium in the thermal equilibrium water tank, waste heat utilizes handpiece Water Chilling Units or the supply of cooling tower external source according to Various Seasonal, can save a large amount of unit test energy consumptions.
Technical scheme of the present invention is: a kind of air-cooled heat pump test macro, comprise tested unit water system, tested unit environmental chamber air system and water system, the external source system, the external heat source system, tested unit environmental chamber air system is provided with advances, exhaust control system, and tested unit environmental chamber water system comprises air-treatment case and the outside thermal equilibrium water tank of the inside that is installed on tested unit environmental chamber; The thermal equilibrium water tank divides high temperature contributing region, low temperature supplying pool and backwater three of mixed zones part, and the high temperature contributing region is changed with vapour source by steam water plate in the external heat source system and is connected, and the low temperature supplying pool is connected with cooling tower by the handpiece Water Chilling Units of external source system; The backwater mixed zone is mixed by tested unit water outlet and air-treatment case backwater; In tested unit water system, a cold water part enters thermal equilibrium water tank low temperature supplying pool, enters tested unit evaporator after in another part and thermal equilibrium water tank, high temperature contributing region water mixes; The surface cooler water circulation that is placed in the air-treatment case in tested unit environmental chamber connects the low temperature supplying pool of thermal equilibrium water tank, and heat of condensation and surface cooler that tested unit condenser produces carry out cold and hot exchange.
The described surface cooler water circulation that is placed in the air-treatment case in tested unit environmental chamber connects the low temperature supplying pool of thermal equilibrium water tank, with the air heat-exchange cooling-air, cooled air enters condenser and makes the condensation of condenser tube inner refrigerant, enter again surface cooler after the heating of pipe outer air, air is at surface cooler and condenser heat exchange between the two, iterative cycles.Described surface cooler and thermal equilibrium water tank are by the electric T-shaped valve control linkage, and temperature sensor gathers tested unit environmental chamber temperature and send the PID regulator, and PID regulator output control signal is controlled electric T-shaped valve.
Described tested unit water system and thermal equilibrium water tank are by the electric T-shaped valve control linkage, and temperature sensor gathers tested unit water system outlet water temperature and send the PID regulator, and PID regulator output control signal is controlled electric T-shaped valve.
Beneficial effect of the present invention is: air-cooled heat pump test macro of the present invention, be used for realizing the operating mode of test process relevant criterion defined, system distributes and balance by the thermal equilibrium water tank refrigerating capacity, heat exhaust and the external source of tested unit, realizes the requirement that different warm areas supply water.In test process, the Temperature and Humidity Control of whole environmental system does not need the input of extra thermal source, and the chilled water flow that only enters test cabinet air-treatment case by adjusting can be realized.Can realize that for large-scale tested Air-Cooled Heat Pump Unit the inlet air temperature of condenser subregion independently controls, in outdoor temperature lower season, only pass in and out the advancing of test cabinet, exhaust air rate by control, can realize the required operating mode of tested unit test, save 50% unit test energy consumption.This system both can be used for the research and development of products test, can be used for again the tested unit performance test of air-cooled heat pump production line.
Description of drawings
Fig. 1 is air-cooled heat pump test system structure schematic diagram of the present invention.
Embodiment
air-cooled heat pump test system structure schematic diagram as shown in Figure 1, tested unit environmental chamber 9 is used for placing tested unit 1, tested unit environmental chamber 9 be provided with into, exhaust control system, air-treatment case 10 is installed on the inside of tested unit environmental chamber 9, the cold water that produces in tested unit 1 operational process, a part enters thermal equilibrium water tank 2, enter tested unit 1 evaporator after in another part and thermal equilibrium water tank 2, out water mixes, by regulating the water mixing proportion of two parts water, realize the leaving water temperature control of tested unit 1, the heat of condensation that tested unit 1 condenser produces is taken away after by surface cooler 6 heat exchange that are placed in the air-treatment case 10 in tested unit environmental chamber 9, the low temperature that the chilled water that flows in surface cooler 6 derives from thermal equilibrium water tank 2 supplies water, thermal equilibrium water tank water at low temperature is with the air heat-exchange cooling-air, cooled air enters condenser and makes the condensation of condenser tube inner refrigerant, enter again surface cooler after the heating of pipe outer air, air is in surface cooler and condenser heat exchange between the two, iterative cycles, by chilled water flow in reconciliation statement cooler 6, when taking away tested unit 1 heat extraction, realize test cabinet environment temperature control, thermal equilibrium water tank 2 inside are supported mutually rear unnecessary compressor horsepower part heat in cold and hot amount and can be supplied respectively by external source handpiece Water Chilling Units 3 or cooling tower 5 according to ambient temperature, the water temperature of heat balance water tank 2 interior high-temperature regions is constant, must realize by controlling the heating steam flow, vapour source 7 changes with thermal equilibrium water tank 2 interior high-temperature region by the steam water plate and is connected.When outdoor environment temperature is low, tested unit 1 test environment operating mode can only adopt and regulate in tested unit environmental chamber 9, the ratio of exhaust air rate realizes environment temperature control, heat balance refrigerating capacity by tested unit 1 self, unnecessary heat carries out balance by the new wind increment that controls environment, and realizes the control of environmental chamber temperature.
Whole system comprises tested unit water system, tested unit environmental chamber air system and water system, external source system, external heat source system; The temperature of the tested unit environmental chamber 9 of air-cooled heat pump is controlled and is adopted respectively PID2, PID3 regulator, controls electric T-shaped valve 11 and regulates surface cooler 6 discharges and the air mass flow that enters the 10 interior installations of air-treatment case.Tested unit 1 exports water temperature control employing PID1 regulator control electric T-shaped valve 11 and regulates the ratio realization that enters interior thermal equilibrium water tank 2 water supply of tested unit 1 evaporator and tested unit 1 water outlet.the water supply that enters surface cooler 6 and tested unit 1 provides by particular design thermal equilibrium water tank 2, realize tested unit 1 thermal discharge in thermal equilibrium water tank 2 inside, the thermal equilibrium of refrigerating capacity and external source, according to and seasonal variations can carry out respectively the low-temperature receiver supply with cooling tower 5 by switching in the external source system handpiece Water Chilling Units 3, water water plate changes 4 and is connected in parallel on handpiece Water Chilling Units 3 two ends, the PID5 regulator is controlled cooling tower 5 air drafts, unnecessary cold part can be controlled two-way electronic valve steam regulation amount balance by the PID4 regulator, the PID4 regulator is placed in vapour source 7 and the steam water plate changes between 8, the steam water plate changes 8 and is connected with thermal equilibrium water tank 2, thermal equilibrium water tank 2 has realized providing for the different circulation systems test water of required different temperatures.T1～T5 in Fig. 1 in square frame is the position that temperature sensor is placed, T1～T5 in circle refers to the temperature sensor of corresponding PID controller input, the present invention has realized the accurate control while of air-cooled heat pump test environment temperature, utilize thermal equilibrium water tank 2 to realize the cold and heat recovery of tested unit in test process, can significantly reduce the especially test energy consumption of large-sized wind cooling heat pump of air-cooled heat pump under the prerequisite that guarantees measuring accuracy.In addition, when tested unit environmental chamber 9 design, new wind being set replenishes and exhaust system, hang down season in environment temperature, unit is carried out environmental working condition when control requiring the 1 electrical operation test of lower tested unit, can by control in tested unit environmental chamber 9, operating mode in air draft air-valve Rapid Establishment test cabinet, save simultaneously the operation power consumptions such as external source and pump, save and realize daily Non-Functional Test operation energy consumption.
Claims (4)
1. air-cooled heat pump test macro, it is characterized in that, comprise tested unit water system, tested unit environmental chamber air system and water system, the external source system, the external heat source system, tested unit environmental chamber air system is provided with advances, exhaust control system, and tested unit environmental chamber water system comprises air-treatment case and the outside thermal equilibrium water tank of the inside that is installed on tested unit environmental chamber; The thermal equilibrium water tank divides high temperature contributing region, low temperature supplying pool and backwater three of mixed zones part, and the high temperature contributing region is changed with vapour source by steam water plate in the external heat source system and is connected, and the low temperature supplying pool is connected with cooling tower by the handpiece Water Chilling Units of external source system; The backwater mixed zone is mixed by tested unit water outlet and air-treatment case backwater; In tested unit water system, a cold water part enters thermal equilibrium water tank low temperature supplying pool, enters tested unit evaporator after in another part and thermal equilibrium water tank, high temperature contributing region water mixes; The surface cooler water circulation that is placed in the air-treatment case in tested unit environmental chamber connects the low temperature supplying pool of thermal equilibrium water tank, and heat of condensation and surface cooler that tested unit condenser produces carry out cold and hot exchange.
2. air-cooled heat pump test macro according to claim 1, it is characterized in that, the described surface cooler water circulation that is placed in the air-treatment case in tested unit environmental chamber connects the low temperature supplying pool of thermal equilibrium water tank, with the air heat-exchange cooling-air, cooled air enters condenser and makes the condensation of condenser tube inner refrigerant, enter surface cooler after the heating of pipe outer air, air is at surface cooler and condenser heat exchange between the two, iterative cycles again.
3. air-cooled heat pump test macro according to claim 2, it is characterized in that, described surface cooler and thermal equilibrium water tank are by the electric T-shaped valve control linkage, and temperature sensor gathers tested unit environmental chamber temperature and send the PID regulator, and PID regulator output control signal is controlled electric T-shaped valve.
4. air-cooled heat pump test macro according to claim 1, it is characterized in that, described tested unit water system and thermal equilibrium water tank are by the electric T-shaped valve control linkage, temperature sensor gathers tested unit water system outlet water temperature and send the PID regulator, and PID regulator output control signal is controlled electric T-shaped valve.
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| CN2013100969985A CN103175706A (en) | 2013-03-25 | 2013-03-25 | Air cooled heating pump test system |
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| CN2013100969985A CN103175706A (en) | 2013-03-25 | 2013-03-25 | Air cooled heating pump test system |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103926098A (en) * | 2014-04-08 | 2014-07-16 | 深圳麦克维尔空调有限公司 | Adjusting method for cooling-water machine load varying system and cooling-water machine load varying system |
| CN104515693A (en) * | 2014-12-31 | 2015-04-15 | 重庆达孚制冷设备有限责任公司 | Energy-saving type multifunctional air conditioning unit experiment system |
| CN105133882A (en) * | 2015-09-16 | 2015-12-09 | 安徽亿瑞深冷能源科技有限公司 | Liquid cooling source unit testing environment room with air direction adjusting function |
| CN105158003A (en) * | 2015-09-17 | 2015-12-16 | 中国船舶重工集团公司第七〇三研究所无锡分部 | Energy-saving steam jet refrigeration unit test device |
| CN105547724A (en) * | 2015-12-14 | 2016-05-04 | 佛山欧思丹热能科技有限公司 | Heat pump performance testing system |
| CN106568608A (en) * | 2016-11-07 | 2017-04-19 | 上海出入境检验检疫局机电产品检测技术中心 | Energy-saving system for detection process of air conditioner |
| CN108871834A (en) * | 2018-08-14 | 2018-11-23 | 珠海格力电器股份有限公司 | A kind of environmental simulation system |
| CN109946098A (en) * | 2019-02-14 | 2019-06-28 | 江苏科技大学 | A kind of frozen condition lower surface cooler performance testing stand of enclosed band centre refrigerant |
| CN110763495A (en) * | 2019-10-12 | 2020-02-07 | 中国北方车辆研究所 | Performance judgment method for water pump driving motor of test system |
| CN112798311A (en) * | 2020-12-31 | 2021-05-14 | 广东申菱环境***股份有限公司 | Heat pump testing device |
| CN112881053A (en) * | 2021-01-21 | 2021-06-01 | 厦门兴舜利机电科技有限公司 | Air cooling mechanism detection equipment of heat pump unit and use method thereof |
| DE112014000324B4 (en) | 2013-08-20 | 2021-10-07 | Jiangsu Tenesun Electrical Appliance Co., Ltd. | On-line self-diagnostic system for a heat pump water heater and control method and apparatus therefor |
| CN114112469A (en) * | 2021-11-29 | 2022-03-01 | 广东纽恩泰新能源科技发展有限公司 | Air source heat pump test system |
| CN115451609A (en) * | 2022-09-14 | 2022-12-09 | 合肥通用机械研究院有限公司 | Condensation heat recovery system and method during refrigeration evaluation of water chilling unit |
| CN116878951A (en) * | 2023-09-05 | 2023-10-13 | 中核第七研究设计院有限公司 | Solar energy and air energy integrated heat pump detection system |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE112014000324B4 (en) | 2013-08-20 | 2021-10-07 | Jiangsu Tenesun Electrical Appliance Co., Ltd. | On-line self-diagnostic system for a heat pump water heater and control method and apparatus therefor |
| CN103926098A (en) * | 2014-04-08 | 2014-07-16 | 深圳麦克维尔空调有限公司 | Adjusting method for cooling-water machine load varying system and cooling-water machine load varying system |
| CN104515693A (en) * | 2014-12-31 | 2015-04-15 | 重庆达孚制冷设备有限责任公司 | Energy-saving type multifunctional air conditioning unit experiment system |
| CN104515693B (en) * | 2014-12-31 | 2017-11-24 | 重庆达孚制冷设备有限责任公司 | A kind of energy-saving multifunction air-conditioner set experimental system |
| CN105133882A (en) * | 2015-09-16 | 2015-12-09 | 安徽亿瑞深冷能源科技有限公司 | Liquid cooling source unit testing environment room with air direction adjusting function |
| CN105158003A (en) * | 2015-09-17 | 2015-12-16 | 中国船舶重工集团公司第七〇三研究所无锡分部 | Energy-saving steam jet refrigeration unit test device |
| CN105547724A (en) * | 2015-12-14 | 2016-05-04 | 佛山欧思丹热能科技有限公司 | Heat pump performance testing system |
| CN106568608A (en) * | 2016-11-07 | 2017-04-19 | 上海出入境检验检疫局机电产品检测技术中心 | Energy-saving system for detection process of air conditioner |
| CN108871834A (en) * | 2018-08-14 | 2018-11-23 | 珠海格力电器股份有限公司 | A kind of environmental simulation system |
| CN108871834B (en) * | 2018-08-14 | 2024-01-12 | 珠海格力电器股份有限公司 | Environment simulation system |
| CN109946098A (en) * | 2019-02-14 | 2019-06-28 | 江苏科技大学 | A kind of frozen condition lower surface cooler performance testing stand of enclosed band centre refrigerant |
| CN110763495B (en) * | 2019-10-12 | 2021-04-30 | 中国北方车辆研究所 | Performance judgment method for water pump driving motor of test system |
| CN110763495A (en) * | 2019-10-12 | 2020-02-07 | 中国北方车辆研究所 | Performance judgment method for water pump driving motor of test system |
| CN112798311A (en) * | 2020-12-31 | 2021-05-14 | 广东申菱环境***股份有限公司 | Heat pump testing device |
| CN112881053A (en) * | 2021-01-21 | 2021-06-01 | 厦门兴舜利机电科技有限公司 | Air cooling mechanism detection equipment of heat pump unit and use method thereof |
| CN114112469A (en) * | 2021-11-29 | 2022-03-01 | 广东纽恩泰新能源科技发展有限公司 | Air source heat pump test system |
| CN115451609A (en) * | 2022-09-14 | 2022-12-09 | 合肥通用机械研究院有限公司 | Condensation heat recovery system and method during refrigeration evaluation of water chilling unit |
| CN115451609B (en) * | 2022-09-14 | 2023-09-22 | 合肥通用机械研究院有限公司 | Condensation heat recovery system and recovery method for refrigeration evaluation of water chilling unit |
| CN116878951A (en) * | 2023-09-05 | 2023-10-13 | 中核第七研究设计院有限公司 | Solar energy and air energy integrated heat pump detection system |
| CN116878951B (en) * | 2023-09-05 | 2023-11-28 | 中核第七研究设计院有限公司 | Solar energy and air energy integrated heat pump detection system |
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Inventor after: Zhang Liang Inventor after: Qi Dawei Inventor after: Liu Jianhua Inventor after: Liu Qi Inventor after: Yang Min Inventor after: Qi Liangkui Inventor after: Zhou Xiaoqing Inventor after: Liao Yukai Inventor after: Zhang Meixin Inventor after: Zhu Zhengyuan Inventor before: Zhang Liang Inventor before: Liu Jianhua Inventor before: Liu Qi Inventor before: Yang Min Inventor before: Zhang Meixin Inventor before: Zhu Zhengyuan Inventor before: Qi Dawei |
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Free format text: CORRECT: INVENTOR; FROM: ZHANG LIANG LIU JIANHUA LIU QI YANG MIN ZHANG MEIXIN ZHU ZHENGYUAN QI DAWEI TO: ZHANG LIANG LIU JIANHUA LIU QI YANG MIN QI LIANGKUI ZHOU XIAOQING LIAO YUKAI ZHANG MEIXIN ZHU ZHENGYUAN QI DAWEI |
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Application publication date: 20130626 |