CN103174923A - Composite solid lubrication latent-type lubrication method - Google Patents
Composite solid lubrication latent-type lubrication method Download PDFInfo
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- CN103174923A CN103174923A CN2011104526455A CN201110452645A CN103174923A CN 103174923 A CN103174923 A CN 103174923A CN 2011104526455 A CN2011104526455 A CN 2011104526455A CN 201110452645 A CN201110452645 A CN 201110452645A CN 103174923 A CN103174923 A CN 103174923A
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Abstract
The invention relates to the lubrication field, in particular to a composite solid lubrication latent-type lubrication method. The method is characterized in that opposite faces generated by mechanical friction at least comprise a first contact face and a second contact face, the first contact face and the second contact face move in an oppositely contacting mode, the first contact face and the second contact face are both or alternatively provided with latent pits, and lubricating agents are filled in the latent pits. When the first contact face and the second contact face move in the oppositely contacting mode, friction between the first contact face and the second contact face is reduced through the lubricating agents, the diameter of each latent pit is phi3mm*1mm, and the interval between each two adjacent pits is 7mm. According to the method, a gap between two matching parts needing lubrication matching is filled with the lubricating agents, a latent-type self-sealing effect is achieved, service life of the two parts is prolonged, and normal, stable and efficient operation is guaranteed.
Description
Technical field
The present invention relates to lubricated field, particularly a kind of composite latent lubricating method for solid lubrication four.
Background technique
Under the conventional lubrication condition, the mechanical friction interface is in running, and after the rubbing surface when relying on non-friction adheres to lubricant oil, fricative oil film reaches lubricated purpose.Critical load problem when when this lubricating system can only solve mechanical transmission position transmission of power, rubbing surface initially contacts, variation along with mechanical movement environment terms and conditions, conventional lubrication method and lubricant medium all can not make rubbing surface at utmost reduce wear, lubricated effective date can not extend at double, and the oiling agent storage that friction retains on the interface when occuring can't be guaranteed.
Summary of the invention
The purpose of this invention is to provide a kind of composite latent lubricating method for solid lubrication four, it makes at utmost reduces matching part abrasion between rubbing surface, improves working life, guarantees the composite latent lubricating method for solid lubrication that lubrication effect significantly improves.
the technological scheme that the present invention solves its technical problem employing is: a kind of composite latent lubricating method for solid lubrication four is provided, it is characterized in that: having on mechanical fricative corresponding, on frictional fit couple relatively static or a face that speed is lower, the hole of hiding is arranged, hide the hole in oiling agent is arranged, the hole design configurations of hiding has size interval array-type, starry sky formula hole group or rectangle rifle groove, it makes rubbing surface retain a large amount of oiling agents between the interface when mechanical motion, to reaching between the interface no matter enough oiling agent storages are arranged under any environmental conditions, farthest guaranteed effectively lubricated, simultaneously when impact load occurs, the oiling agent in sunk structure of hiding between the interface is taken out of by air-flow, thereby not directly contact between the assurance rubbing surface, at utmost reduced matching part abrasion, improve the life-span.
Described the first surface of contact and the second surface of contact are the interior outsides with axis body, and at least one axis body is fixed, and another axis body has the rotation surface in the hole of hiding to be sealed in seal chamber around fixedly axis body rotation; Or first surface of contact and the second surface of contact be interior outside with axis body, interior axis body and outer axis body direction of rotation have the rotation surface in the hole of hiding to be sealed in seal chamber; Or first surface of contact and the second surface of contact be interior outside with axis body, rotational velocity of interior axis body and outer axis body is fast, a rotational velocity is slow, has the rotation surface in the hole of hiding to be sealed in seal chamber.
The surface of contact of described two couples that are in contact with one another namely claims the first couple that some holes of hiding are arranged on the face that one of them couple is relatively static or speed is lower, the gap location of the surface of contact end of two couples is filled with oiling agent;
Specific operation are as follows:
S1, the first couple is adopted pit diameter 2.5mm*1mm, spacing 5mm; The lattice structure of array hole group's the open hole tactic pattern of hiding;
After S2, the first couple lattice structure are shaped, the first couple is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, the taking-up couple is standby when outage is cooled to room temperature;
When S3, the first couple and the assembling of the second couple, apply compound submarine solid lubricant, Application standard is that the gap location between two couples freely overflows oiling agent and is advisable.
The described hole of hiding distributes with the array hole group, or starry sky formula hole group or uniform surface distribution.
The described hole of hiding hide in having hole and the hole of hiding outward, or be processed with the anti-abration structure face cone hole of hiding by laser.
Described frictional fit couple comprises coal winning machine cutting bit and pick cover, pick cover and pick box or bearing or fluctuate hermetical ring.
The invention has the beneficial effects as follows: by hole that the surface of contact end setting of required lubricated two couples is hidden, then the gap location between two couples is filled with oiling agent.Namely in the gap location between two couples of required lubricated cooperation, tensioning sleeve and the gap location between pick cover and pick box be filled with oiling agent, make it form submarine selfsealings effect.The present invention has extended the working life of two parts, guarantees working properly, steadily, efficient.
Description of drawings
The present invention is further described below in conjunction with embodiment's accompanying drawing.
Fig. 1 is the pick sketches of embodiment 2 the present invention when being applicable to the coal winning machine cutting bit assembly.
Fig. 2 is the tooth cover sketches of embodiment 2 the present invention when being applicable to the coal winning machine cutting bit assembly.
Fig. 3 is the schemes of erection of embodiment 2 the present invention when being applicable to the coal winning machine cutting bit assembly.
Fig. 4 is the structural drawing that embodiment 3 the present invention are applicable to rolling bearing.
Fig. 5 is the structural drawing that embodiment 4 the present invention are applicable to tapered roller bearing.
Fig. 6 is the structural drawing that embodiment 5 the present invention are applicable to sliding bearing.
Fig. 7 is the structural drawing that embodiment 6 the present invention are applicable to joint shaft bearing.
Fig. 8 is that embodiment 7 is applicable to the structural drawing of floating seal ring for the present invention.
In figure: 100, pick; 110, the hole of hiding; 400, tensioning sleeve; 200, pick cover; 300, pick box; 500, oiling agent; 1, inner ring; 2, outer ring; 3, retainer; 4, rolling element; 5, the hole of hiding; 6, conical roller; 7, axle sleeve; 8, rotating shaft; 9, fluctuate hermetical ring.
Embodiment
This composite latent lubricating method for solid lubrication of the present invention, by hole that the surface of contact end setting of required lubricated two couples is hidden, then the gap location between two couples is filled with oiling agent.namely according to the mechanical motion form of mechanical friction fitting surface, on the relatively static of frictional fit couple or a face that speed is lower, design configurations array-type, starry sky formula hole group or rectangle groove, make rubbing surface retain a large amount of oiling agents between the interface when mechanical motion, to reaching between the interface no matter enough oiling agent storages are arranged under any environmental conditions, farthest guaranteed effectively lubricated, simultaneously when impact load occurs, the oiling agent in sunk structure of hiding between the interface is taken out of by air-flow, thereby not directly contact between the assurance rubbing surface, at utmost reduced matching part abrasion, improved the life-span, the more important thing is being used in conjunction with of composite solid lubricating agent, stopped the metal friction between rubbing surface, guaranteed significantly improving of lubrication effect.
having on mechanical fricative corresponding, on frictional fit couple relatively static or a face that speed is lower, the hole of hiding is arranged, hide the hole in oiling agent is arranged, the hole design configurations of hiding has size interval array-type, starry sky formula hole group or rectangle rifle groove, it makes rubbing surface retain a large amount of oiling agents between the interface when mechanical motion, to reaching between the interface no matter enough oiling agent storages are arranged under any environmental conditions, farthest guaranteed effectively lubricated, simultaneously when impact load occurs, the oiling agent in sunk structure of hiding between the interface is taken out of by air-flow, thereby not directly contact between the assurance rubbing surface, at utmost reduced matching part abrasion, improve the life-span.
The surface of contact of described two couples that are in contact with one another namely claims the first couple that some holes of hiding are arranged on the face that one of them couple is relatively static or speed is lower, the gap location of the surface of contact end of two couples is filled with oiling agent;
Specific operation are as follows:
S1, the first couple is adopted pit diameter 3mm*1mm, spacing 7mm; The lattice structure of array hole group's the open hole tactic pattern of hiding;
After S2, the first couple lattice structure are shaped, the first couple is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, the taking-up couple is standby when outage is cooled to room temperature;
When S3, the first couple and the assembling of the second couple, apply compound submarine solid lubricant, Application standard is that the gap location between two couples freely overflows oiling agent and is advisable.
The above-mentioned hole of hiding distributes with the array hole group, or starry sky formula hole group or the distribution of rectangle rifle groove or uniform surface distribution.
This composite latent lubricating method for solid lubrication can be applied to the coal winning machine cutting bit assembly, with the especially severe that weares and teares between pick and pick inner room, pick cover and pick box in the solution prior art, the problem that working life is short.
The coal winning machine cutting bit assembly referring to Fig. 1, comprises pick 100, is provided with the hole 110 of hiding in some on the cutting pick handle of pick.Adjacent distance of hiding between the hole is 7mm.The end of cutting pick handle has tensioning sleeve 400.
Referring to Fig. 2, pick cover 200, tooth put and are provided with some outer holes 210 of hiding.
Referring to Fig. 3, the pick pommel is set with pick cover 200 and is arranged in pick box 300.In gap location between pick and pick cover, tensioning sleeve and the gap location between pick cover and pick box be filled with oiling agent 500.
The course of working of the present embodiment is as follows:
1. pick is adopting the open hole tactic pattern of hiding of Φ 3mm*1mm, and site, the hole distance of hiding is the 7mm lattice structure;
2. after the pick lattice structure is shaped, pick is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, takes out pick standby when outage is cooled to room temperature;
3. pick cover cylindrical adopts the open hole tactic pattern of hiding of Φ 3mm*1mm, and site, the hole distance of hiding is the 7mm lattice structure;
4. pick is placed in the 80 compound submarine solid lubricants of degree and is incubated 10 minutes, and is when outage is cooled to room temperature, that its taking-up is standby;
5. the compound submarine solid lubricant of excessive coating of when assembling, Application standard are that the gap location between gap location, pick cover and pick box between pick and pick cover freely overflows oiling agent and is advisable.
The present invention by in the gap location between pick and pick cover, tensioning sleeve and the gap location between pick cover and pick box be filled with oiling agent, make it form submarine selfsealings effect, guarantee simultaneously that pick, pick are enclosed within to cut in coal or rock geology structure tunneling process freely to rotate.The present invention has extended the working life of the pick in the coal work, makes coal work normal, and is steadily, efficient.
This composite latent lubricating method for solid lubrication can also be applied in rolling bearing, and rolling bearing is widely used important mechanical basic part, is widely used in every field.
As shown in Figure 4: rolling bearing is made of inner ring 1, outer ring 2, retainer 3, rolling element 4 at least, is fixed with fender bracket 3 between inner ring 1 and outer ring 2, and rolling element 4 is rolling element to be distributed between inner ring 1 and outer ring 2 uniformly by means of retainer.
Retainer internal surface place is provided with some holes 5 of hiding.Adjacent distance of hiding between the hole is 7mm, and rolling element is provided with some holes 5 of hiding on the surface.
Rolling element is placed in retainer, and the gap location between rolling element and retainer is filled with oiling agent.
The course of working of the present embodiment is as follows:
1, the open hole tactic pattern of hiding of the retainer internal surface employing Φ 3mm*1mm of place, site, the hole distance of hiding is the 7mm lattice structure.
2, after the retainer lattice structure is shaped, retainer is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, takes out retainer standby when outage is cooled to room temperature.
3, the open hole tactic pattern of hiding of Φ 3mm*1mm is adopted on the rolling element surface, and site, the hole distance of hiding is the 7mm lattice structure.
4, rolling element is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, and is when outage is cooled to room temperature, that its taking-up is standby.
5, the compound submarine solid lubricant of excessive coating of when assembling, Application standard are that the gap location between retainer and rolling element freely overflows oiling agent and is advisable.
Embodiment 4
This composite latent lubricating method for solid lubrication can also be applied to tapered roller bearing, as shown in Figure 5: tapered roller bearing is made of inner ring 1, outer ring 2, retainer 3, roller 6 at least, wherein inner ring 1 and the inner ring assembly that one group of conical roller 6 is covered by basket cage 3, be socketed with outer ring 2 outside inner ring assembly.
The internal surface place of outer ring 2 and the outer surface of inner ring 1 are provided with some holes 5 of hiding.The adjacent distance of hiding between hole 5 of outer ring 2 or inner ring 1 is 7mm, and roller is provided with some holes of hiding on 6 surfaces.
Roller contacts with inside and outside circle respectively under retainer fixing, and the gap location between roller and inside and outside circle is filled with oiling agent.
The course of working of the present embodiment is as follows:
1, the outer surface of the internal surface place of outer ring and inner ring all adopts the open hole tactic pattern of hiding of Φ 3mm*1mm, and site, the hole distance of hiding is the 7mm lattice structure.
2, after the inside and outside gust structure formation of punctuating, retainer is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, takes out inside and outside circle standby when outage is cooled to room temperature.
3, roller surface adopts the open hole tactic pattern of hiding of Φ 3mm*1mm, and site, the hole distance of hiding is the 7mm lattice structure.
4, roller is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, and is when outage is cooled to room temperature, that its taking-up is standby.
5, the compound submarine solid lubricant of excessive coating of when assembling, Application standard are that the gap location between roller and inside and outside circle freely overflows oiling agent and is advisable.
This composite latent lubricating method for solid lubrication can also be applied in sliding bearing, as shown in Figure 6: require to have the very thin oil film lubricate of one deck between the axle sleeve 7 of sliding bearing and rotating shaft 8.If due to insufficient lubrication, just exist directly between axle sleeve and rotating shaft and rub, rubbing to produce very high temperature, although axle sleeve is to be made by special high-temperature alloy material, the high temperature that the direct friction generation occurs is still sufficient in it is burnt out.
Gap location between axle sleeve and rotating shaft is filled with oiling agent.
The course of working of the present embodiment is as follows:
1, the open hole tactic pattern of hiding of the axle sleeve internal surface employing Φ 3mm*1mm of place, site, the hole distance of hiding is the 7mm lattice structure.
2, after the axle sleeve lattice structure is shaped, axle sleeve is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, takes out axle sleeve standby when outage is cooled to room temperature.
3, the open hole tactic pattern of hiding of Φ 7mm*1mm is adopted on the rotating shaft surface, and site, the hole distance of hiding is the 7mm lattice structure.
4, rotating shaft is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, and is when outage is cooled to room temperature, that its taking-up is standby.
5, the compound submarine solid lubricant of excessive coating of when assembling, Application standard are that the gap location between axle sleeve and rotating shaft freely overflows oiling agent and is advisable.
This composite latent lubricating method for solid lubrication can also be applied in joint shaft bearing, as shown in Figure 7: joint shaft bearing is a kind of spherical bearing, mainly is comprised of inner ring 1 and the outer ring 2 by inner ball surface by outer spherical surface.
Gap location between the inner ring of outer spherical surface and the outer ring of inner ball surface is filled with oiling agent.
The course of working of the present embodiment is as follows:
1, the open hole tactic pattern of hiding of the inner ring employing Φ 3mm*1mm of place of outer spherical surface, site, the hole distance of hiding is the 7mm lattice structure.
2, after the outer spherical surface lattice structure is shaped, axle sleeve is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, takes out outer spherical surface standby when outage is cooled to room temperature.
3, the open hole tactic pattern of hiding of Φ 3mm*1mm is adopted in the outer ring of inner ball surface, and site, the hole distance of hiding is the 7mm lattice structure.
4, inner ball surface is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, and is when outage is cooled to room temperature, that its taking-up is standby.
5, the compound submarine solid lubricant of excessive coating of when assembling, Application standard are that the gap location between the outer ring of the inner ring of outer spherical surface and inner ball surface freely overflows oiling agent and is advisable.
This composite latent lubricating method for solid lubrication can also be applied in fluctuate hermetical ring 9.As shown in Figure 8: fluctuate hermetical ring is to consist of the topmost element of mechanical seal, mechanical seal is a kind of oil-sealing arrangement of rotating machinery, such as equipment such as centrifugal pump, centrifuge, reactor and compressors, because transmission shaft is applied in inside and outside equipment, like this, there is a circumferential clearance between axle and equipment, medium in equipment passes through this gap to outward leakage, if the equipment internal pressure is lower than barometric pressure, air is revealed in equipment, therefore must have one to stop the gland seal device of revealing.
Fluctuate hermetical ring 9 friction pair sealing surface surfaces are provided with some holes 5 of hiding.Adjacent distance of hiding between hole 5 is 10mm.
Gap location between friction pair sealing surface and other members is filled with oiling agent.
The course of working of the present embodiment is as follows:
1, the open hole tactic pattern of hiding of Φ 3mm*1mm is adopted in friction pair sealing surface surface, and site, the hole distance of hiding is the 7mm lattice structure.
2, after friction pair sealing surface lattice structure is shaped, axle sleeve is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, takes out axle sleeve standby when outage is cooled to room temperature.
3, the compound submarine solid lubricant of excessive coating of when assembling, Application standard are that the gap location between friction pair sealing surface and other members freely overflows oiling agent and is advisable.
Composite latent lubricating method for solid lubrication, produce in composite solid lubricant engineering and technological research and Technique Popularizing application process, it is for lattice shelves formula retainer cylinder, the circular cone rolling body bearing of rotating speed at 1500 rev/mins, and the solid lubrication of the joint shaft bearing that is slidably matched, axle sleeve, fluctuate hermetical ring, guide rail, slide plate and gear engagement component etc. is more fully possessed surperficial storage and designed.Under the conventional lubrication condition, the mechanical friction interface is in running, and after the rubbing surface when relying on non-friction adheres to lubricant oil, fricative oil film reaches lubricated purpose.Critical load problem when when this lubricating system can only solve mechanical transmission position transmission of power, rubbing surface initially contacts, variation along with mechanical movement environment terms and conditions, conventional lubrication method and lubricant medium all can not make rubbing surface at utmost reduce wear, lubricated effective date can not extend at double, and the oiling agent storage that friction retains on the interface when occuring can't be guaranteed.composite latent lubricating method for solid lubrication, just according to the mechanical motion form of mechanical friction fitting surface, on the relatively static of frictional fit couple or a face that speed is lower, design configurations size interval array-type, starry sky formula hole group or rectangle rifle groove, make rubbing surface retain a large amount of oiling agents between the interface when mechanical motion, to reaching between the interface no matter enough oiling agent storages are arranged under any environmental conditions, farthest guaranteed effectively lubricated, simultaneously when impact load occurs, the oiling agent in sunk structure of hiding between the interface is taken out of by air-flow, thereby not directly contact between the assurance rubbing surface, at utmost reduced matching part abrasion, improved the life-span, the more important thing is the capacity dispensing of oiling agent, stopped the metal friction between rubbing surface, guaranteed significantly improving of lubrication effect.
Oiling agent of the present invention can be lubricant agent special, can be also commercially available general oiling agent, as machine oil etc.
Claims (6)
1. composite latent lubricating method for solid lubrication four, it is characterized in that: having on mechanical fricative corresponding, on frictional fit couple relatively static or a face that speed is lower, the hole of hiding is arranged, hide the hole in oiling agent is arranged, the hole design configurations of hiding has size interval array-type, starry sky formula hole group or rectangle rifle groove, it makes rubbing surface retain a large amount of oiling agents between the interface when mechanical motion, to reaching between the interface no matter enough oiling agent storages are arranged under any environmental conditions, farthest guaranteed effectively lubricated, simultaneously when impact load occurs, the oiling agent in sunk structure of hiding between the interface is taken out of by air-flow, thereby not directly contact between the assurance rubbing surface, at utmost reduced matching part abrasion, improve the life-span.
2. a kind of composite latent lubricating method for solid lubrication four according to claim 1, it is characterized in that: described the first surface of contact and the second surface of contact are the interior outsides with axis body, at least one axis body is fixed, another axis body has the rotation surface in the hole of hiding to be sealed in seal chamber around fixedly axis body rotation; Or first surface of contact and the second surface of contact be interior outside with axis body, interior axis body and outer axis body direction of rotation have the rotation surface in the hole of hiding to be sealed in seal chamber; Or first surface of contact and the second surface of contact be interior outside with axis body, rotational velocity of interior axis body and outer axis body is fast, a rotational velocity is slow, has the rotation surface in the hole of hiding to be sealed in seal chamber.
3. a kind of composite latent lubricating method for solid lubrication four according to claim 1, it is characterized in that: the surface of contact of described two couples that are in contact with one another, namely claim the first couple that some holes of hiding are arranged on the face that one of them couple is relatively static or speed is lower, the gap location of the surface of contact end of two couples is filled with oiling agent;
Specific operation are as follows:
S1, the first couple is adopted pit diameter 2.5mm*1mm, spacing 5mm; The lattice structure of array hole group's the open hole tactic pattern of hiding;
After S2, the first couple lattice structure are shaped, the first couple is placed in the 80 compound submarine solid lubricant insulation of degree 10 minutes, the taking-up couple is standby when outage is cooled to room temperature;
When S3, the first couple and the assembling of the second couple, apply compound submarine solid lubricant, Application standard is that the gap location between two couples freely overflows oiling agent and is advisable.
4. a kind of composite latent lubricating method for solid lubrication four described according to claim 1, it is characterized in that: the described hole of hiding distributes with the array hole group, or starry sky formula hole group or uniform surface distribute.
5. a kind of composite latent lubricating method for solid lubrication four described according to claim 1 is characterized in that: hide in the described hole of hiding has hole and the hole of hiding outward, or be processed with the anti-abration structure face cone hole of hiding by laser.
6. a kind of composite latent lubricating method for solid lubrication four according to claim 1, it is characterized in that: described frictional fit couple comprises coal winning machine cutting bit and pick cover, pick cover and pick box or bearing or fluctuate hermetical ring.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104668780A (en) * | 2015-01-28 | 2015-06-03 | 中国科学院力学研究所 | Topography etching method by laser texturing |
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CN1436285A (en) * | 2000-06-14 | 2003-08-13 | Skf工程研究中心公司 | Rolling element bearing having starved lubrication conditions |
CN1566723A (en) * | 2003-07-10 | 2005-01-19 | 李辉龙 | Lubrication bearing and method for manufacturing the same |
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